Automatic transformer core stacking device
By designing an automated stacking equipment for transformer cores, a stacking transverse module driven by a vibrating tray and a servo motor is adopted, combined with pneumatic clamps, to realize the automated stacking of core materials. This solves the problems of low efficiency and low precision in traditional manual stacking, and improves production efficiency and stacking accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG PUTIAN POWER EQUIP CO LTD
- Filing Date
- 2025-06-24
- Publication Date
- 2026-06-19
AI Technical Summary
In the existing technology, the process of stacking transformer cores relies on manual labor or simple mechanical assistance, resulting in low production efficiency and low stacking accuracy, which affects the performance and quality of transformers.
Design an automatic stacking device for transformer cores, which uses components such as a vibrating feeder, a feeding channel, a material picking and stacking transverse module, combined with a servo motor and pneumatic clamps to realize automatic feeding, flipping and precise stacking of core materials.
It improved production efficiency, reduced labor intensity, ensured stacking accuracy, enhanced transformer performance and quality, and increased the automation level and operational efficiency of the equipment.
Smart Images
Figure CN224384073U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of transformer core technology, specifically to an automatic transformer core stacking device. Background Technology
[0002] In the transformer manufacturing process, core stacking is a crucial step. Traditional core stacking is typically done manually or with semi-automated equipment, which not only results in low production efficiency but also makes it prone to human error, affecting stacking accuracy and consequently impacting transformer performance and quality. This is especially true in the production of large transformers, where the core stacking process is particularly complex and labor-intensive. Therefore, developing automated, precise, and efficient transformer core stacking equipment is of paramount importance.
[0003] Currently, transformer core stacking is generally done manually or using simple mechanical auxiliary systems. Manual stacking is not only labor-intensive, but its accuracy is also limited by the operator's skill level, easily leading to deviations that affect the overall performance of the transformer. While simple mechanical auxiliary systems can improve production efficiency to some extent, the lack of automated control means that stacking accuracy and efficiency still cannot meet the high precision and efficiency requirements of modern production.
[0004] Therefore, based on the above-mentioned technical problems, it is necessary for those skilled in the art to develop an automatic transformer core stacking device. Utility Model Content
[0005] The purpose of this invention is to provide an automatic transformer core stacking device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A technical solution for an automatic transformer core stacking device includes:
[0008] A base plate, on which a vibrating tray is installed for storing iron core materials;
[0009] The feeding channel, connected to the vibrating feeder, is used to transport iron core material;
[0010] The material handling horizontal module is set above the base plate, and a horizontal module moving seat is set on it and connected to the material handling horizontal module;
[0011] The material lifting cylinder is installed on the horizontal module moving base, and its output end is equipped with a material lifting pneumatic clamp for clamping iron core material.
[0012] A base is mounted on a bottom plate; a tilting cylinder is installed on the base, and a tilting pneumatic clamp is installed at the output end for tilting the iron core material.
[0013] A stacked horizontal module is mounted on a base plate, and the stacked horizontal module is driven by a servo motor;
[0014] The stacking lifting cylinder is installed on the stacking horizontal module, and its output end is connected to the stacking pneumatic clamp for stacking iron core materials.
[0015] A material holder push cylinder is mounted on the base plate, and its output end is connected to a material holder;
[0016] The slide is mounted on the base plate;
[0017] The slide rail, mounted on the slide block, is used to guide the movement of the material seat.
[0018] As a preferred technical solution, the vibrating feeder cooperates with the pneumatic clamp for material handling through the feeding channel to realize the automatic feeding of iron core material.
[0019] As a preferred technical solution, the flipping cylinder and the flipping pneumatic clamp work together to flip the iron core material to a preset angle.
[0020] As a preferred technical solution, the stacked lateral module is driven by a servo motor to achieve precise lateral movement.
[0021] As a preferred technical solution, the stacking lifting cylinder and the stacking pneumatic clamp work together to accurately stack the iron core material onto the material holder.
[0022] As a preferred technical solution, both the material handling pneumatic clamp and the stacking pneumatic clamp are pneumatically controlled to achieve rapid clamping and release.
[0023] Compared with the prior art, the beneficial effects of this utility model are:
[0024] This utility model relates to an automatic transformer core stacking device. Through the coordinated operation of its components, it achieves automatic feeding, flipping, and stacking of core materials, significantly improving production efficiency and reducing labor intensity. Simultaneously, a servo motor drives the horizontal stacking module, enabling precise lateral movement. The stacking lifting cylinder and pneumatic clamp work together to accurately stack the core materials onto the material holder, ensuring stacking accuracy and improving transformer performance and quality. Furthermore, both the material handling pneumatic clamp and the stacking pneumatic clamp are pneumatically controlled, enabling rapid clamping and release, further enhancing the automation level and operational efficiency of the equipment. Attached Figure Description
[0025] Figure 1 A schematic diagram of the front structure of an automatic transformer core stacking device;
[0026] Figure 2A frontal three-dimensional structural diagram of an automatic transformer core stacking device;
[0027] Figure 3 This is a side perspective view of an automatic transformer core stacking device.
[0028] In the attached diagram, the following are the reference numerals: 1. Base plate; 21. Vibrating feeder; 22. Feeding channel; 23. Material picking horizontal module; 24. Horizontal module moving seat; 25. Material picking lifting cylinder; 26. Material picking pneumatic clamp; 3. Machine base; 31. Tilting cylinder; 32. Tilting pneumatic clamp; 33. Stacked horizontal module; 34. Servo motor; 35. Stacked lifting cylinder; 36. Stacked pneumatic clamp; 41. Material seat pushing cylinder; 42. Material seat; 43. Slide seat; 44. Slide rail. Detailed Implementation
[0029] The features and exemplary embodiments of various aspects of this utility model will now be described in detail. To make the objectives, technical solutions, and advantages of this utility model clearer, the following description, in conjunction with the accompanying drawings and specific embodiments, will provide a further detailed description. For those skilled in the art, this utility model can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of this utility model by illustrating examples.
[0030] like Figure 1 , Figure 2 and Figure 3 As shown, this utility model provides a technical solution for an automatic transformer core stacking device: it includes a base plate 1, which serves as the basic structure of the device, on which a vibrating feeder 21 is installed. The vibrating feeder 21 is used to store the core material. The vibrating feeder 21 is connected to the picking-up transverse module 23 through a feeding channel 22 to realize the automatic feeding of the core material. The vibration function of the vibrating feeder 21 ensures that the core material is smoothly transported to the picking position.
[0031] The material-picking horizontal module 23 is positioned above the base plate 1, and a horizontal module moving seat 24 is mounted on it, connected to the material-picking horizontal module 23. A material-picking lifting cylinder 25 is mounted on the horizontal module moving seat 24, and a material-picking pneumatic clamp 26 is mounted on its output end for gripping the iron core material. The material-picking pneumatic clamp 26 achieves rapid gripping and release of the iron core material through pneumatic control.
[0032] The base 3 is mounted on the base plate 1. A tilting cylinder 31 is installed on the base 3, and a tilting pneumatic clamp 32 is installed at the output end for tilting the iron core material. The tilting cylinder 31 and the tilting pneumatic clamp 32 work together to tilt the iron core material to a preset angle to meet the stacking requirements.
[0033] The stacked lateral module 33 is mounted on the base plate 1 and is driven by a servo motor 34 to achieve precise lateral movement. The use of the servo motor 34 ensures the movement accuracy and response speed of the stacked lateral module 33, thereby improving the stacking accuracy.
[0034] The stacking lifting cylinder 35 is mounted on the stacking horizontal module 33, and its output end is connected to the stacking pneumatic clamp 36 for stacking iron core materials. The stacking lifting cylinder 35 and the stacking pneumatic clamp 36 work together to accurately stack the iron core materials onto the material holder.
[0035] A material holder pushing cylinder 41 is mounted on the base plate 1, and its output end is connected to a material holder 42. The material holder 42 is used to place the stacked iron core material. The material holder pushing cylinder 41 is pneumatically controlled to push and position the material holder 42.
[0036] The slide block 43 is mounted on the base plate 1, and the slide rail 44 is mounted on the slide block 43 to guide the movement of the material seat 42. The slide rail 44 ensures the smooth movement and accurate positioning of the material seat 42.
[0037] In actual operation, the vibrating tray 21 first vibrates, and the iron core material is conveyed to the picking position through the feeding channel 22. The picking pneumatic clamp 26, driven by the horizontal module moving seat 24, moves above the iron core material and clamps it. Then, the picking pneumatic clamp 26 moves the iron core material above the flipping pneumatic clamp 32, and the flipping cylinder 31 drives the flipping pneumatic clamp 32 to flip the iron core material to the required angle. Afterwards, the stacking horizontal module 33 moves to the appropriate position driven by the servo motor 34, and the stacking lifting cylinder 35 and the stacking pneumatic clamp 36 precisely stack the iron core material onto the material holder 42. Finally, the material holder pushing cylinder 41 pushes the material holder 42 to the designated position, completing the stacking of the iron core material.
[0038] Through the above-described embodiments, the automatic transformer core stacking equipment of this invention can realize the automatic feeding, flipping, and stacking of core materials, greatly improving production efficiency and reducing labor intensity. Simultaneously, the use of a servo motor to drive the stacking lateral module achieves precise lateral movement, ensuring stacking accuracy and improving transformer performance and quality. Furthermore, both the material handling pneumatic clamp and the stacking pneumatic clamp are pneumatically controlled, enabling rapid clamping and release, further improving the automation level and operational efficiency of the equipment.
[0039] The working principle and usage process of this utility model: After assembling the various components of this solution in sequence, work according to the above implementation methods according to actual needs to complete all working steps.
[0040] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
[0041] The embodiments described above are not exhaustive, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the above description. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the invention, enabling those skilled in the art to effectively utilize the invention and its modifications. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the protection scope of the invention.
Claims
1. An automatic transformer core stacking device, characterized in that, include: A base plate (1) is provided, on which a vibrating material tray (21) is installed for storing iron core materials; The feeding channel (22) is connected to the vibrating feeder (21) and is used to transport iron core material; The material picking horizontal module (23) is set above the base plate (1), and a horizontal module moving seat (24) is set on it and connected to the material picking horizontal module (23); The material lifting cylinder (25) is installed on the horizontal module moving seat (24), and its output end is equipped with a material lifting pneumatic clamp (26) for clamping iron core material. A base (3) is set on a base plate (1); a tilting cylinder (31) is installed on the base (3), and a tilting pneumatic clamp (32) is installed at the output end for tilting the iron core material; A stacked horizontal module (33) is mounted on a base plate (1), and the stacked horizontal module (33) is driven by a servo motor (34); Stacking lifting cylinder (35) is installed on stacking horizontal module (33), and its output end is connected to stacking pneumatic clamp (36) for stacking iron core material; A material holder push cylinder (41) is installed on the base plate (1), and its output end is connected to a material holder (42); A slide (43) is mounted on a base plate (1); The slide rail (44) is mounted on the slide block (43) and is used to guide the movement of the material seat (42).
2. The automatic transformer core stacking equipment according to claim 1, characterized in that: The vibrating feeder (21) cooperates with the pneumatic clamp (26) through the feeding channel (22) to realize the automatic feeding of iron core material.
3. The automatic transformer core stacking equipment according to claim 1, characterized in that: The flipping cylinder (31) and the flipping pneumatic clamp (32) work together to flip the iron core material to a preset angle.
4. The automatic transformer core stacking equipment according to claim 1, characterized in that: The stacked lateral module (33) is driven by a servo motor (34) to achieve precise lateral movement.
5. The automatic transformer core stacking equipment according to claim 1, characterized in that: The stacking lifting cylinder (35) and the stacking pneumatic clamp (36) work together to accurately stack the iron core material onto the material holder (42).
6. The automatic transformer core stacking equipment according to claim 1, characterized in that: Both the material handling pneumatic clamp (26) and the stacking pneumatic clamp (36) are pneumatically controlled to achieve rapid clamping and release.