A high-protection bus duct corner structure
By combining multiple protective structures and an adjustable spring-push structure, the problem of sealing failure at the corner of the busbar trunking was solved, achieving a high level of sealing protection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ALBANESE BUS PINGHU
- Filing Date
- 2025-06-27
- Publication Date
- 2026-06-19
AI Technical Summary
The sealing rings of existing busbar corner structures are prone to increased gaps and sealing failure due to vibration or aging, and the protective effect needs to be improved.
It adopts a multi-combination protective structure, including an arc-shaped rubber sheet, an aluminum alloy partition, a protective pressure plate, a positioning post, a return spring, etc., combined with an adjustable spring push structure to enhance the sealing effect.
It effectively slows down the aging of busbar conductors, reduces the impact of external vibration, ensures tight sealing at the seals, and improves the protection effect.
Smart Images

Figure CN224385021U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a corner structure for a high-protection busbar trunking, belonging to the field of busbar trunking technology. Background Technology
[0002] As a core device for power transmission, the corner structure of busbar trunking directly affects the stability and safety of the system. In existing technologies, the corner structure of high-protection busbar trunking mostly adopts bolt fixing or plug-in connection. When using bolt splicing corners: two sections of busbar trunking are connected by flanges and bolts, and a single rubber sealing ring is installed at the sealing point.
[0003] However, the sealing rings of bolt-jointed structures are prone to increased gaps due to vibration or aging, leading to sealing failure and requiring improved protection. There is an urgent need for a corner structure for high-protection busbar trunking to solve the above-mentioned problems. Utility Model Content
[0004] To address the shortcomings of existing technologies, the purpose of this invention is to provide a corner structure for a high-protection busbar trunking to solve the problems mentioned in the background. This invention adopts a multi-layered protective structure to effectively reduce the aging of conductors in the busbar trunking due to environmental factors. In addition, it is combined with an adjustable spring pushing structure to effectively reduce the impact of external vibrations on the busbar trunking and ensure a tight seal at the sealing point of the busbar trunking.
[0005] To achieve the above objectives, this utility model employs the following technical solution: a corner structure for a high-protection busbar trunking, comprising a bent busbar trunking and a protective pressure plate. Multiple aluminum alloy partitions are welded inside the bent busbar trunking, with arc-shaped grooves formed between the partitions. Arc-shaped rubber sheets are adhered to each arc-shaped groove using waterproof adhesive. The protective pressure plate is fitted to the inner side of the bent busbar trunking and abuts against the multiple aluminum alloy partitions. Multiple dovetail grooves are provided on the rear side of the protective pressure plate, with rubber dovetail strips inserted into each groove. Arc-shaped rubber strips are integrally formed on the rear side of each rubber dovetail strip. Multiple return springs are installed at the front end of the protective pressure plate. Multiple hand-tightening screws are staggeredly inserted at the front end of the outer side of the bent busbar trunking. A ceramic cover plate is fixed to the front end of the inner side of the bent busbar trunking using multiple hand-tightening screws. Multiple embedded nuts are embedded at the front end of the ceramic cover plate, with threaded screw blocks inserted into each nut. Spring pushers are installed at the rear ends of each threaded screw block.
[0006] Furthermore, the outermost aluminum alloy separator and the innermost aluminum alloy separator are each welded with multiple positioning posts at their front ends. The protective pressure plate is provided with cylindrical positioning grooves around its front end, and the multiple positioning posts are respectively inserted into the multiple cylindrical positioning grooves.
[0007] Furthermore, the multiple arc-shaped rubber strips are respectively inserted into the multiple arc-shaped grooves, and the multiple arc-shaped rubber strips are respectively located in front of the multiple arc-shaped rubber sheets.
[0008] Furthermore, a plurality of metal support pieces are adhered to the inner side of the ceramic cover plate.
[0009] Furthermore, the plurality of spring pushers respectively abut against the plurality of return springs.
[0010] Furthermore, two welding plates are welded to the inner bending point of the bent busbar groove.
[0011] The beneficial effects of this utility model are as follows: The corner structure of the high-protection busbar trunking of this utility model has a reasonable structure due to the addition of arc-shaped rubber sheet, aluminum alloy partition plate, protective pressure plate, positioning column, reset spring, arc-shaped rubber strip, rubber dovetail strip, ceramic cover plate, hand-tightening screw, metal support plate, embedded nut, threaded block and spring push plate. It adopts a multi-combination protective structure, which effectively reduces the aging of the conductors at the busbar trunking caused by environmental factors. In addition, the adjustable spring push structure effectively reduces the impact of external vibration on the busbar trunking, and ensures a tight seal at the sealing point of the busbar trunking. It is highly practical. Attached Figure Description
[0012] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:
[0013] Figure 1 This is a schematic diagram of the corner structure of a high-protection busbar trunking according to the present invention;
[0014] Figure 2 This is a schematic diagram of the protective pressure plate structure of the corner structure of a high-protection busbar trunking according to the present invention;
[0015] Figure 3 This is a schematic diagram of the aluminum alloy separator structure of the corner structure of a high-protection busbar trunking according to this utility model;
[0016] Figure 4 This is a schematic diagram of the spring pusher structure of the corner structure of a high-protection busbar trunking according to this utility model.
[0017] In the diagram: 1-Bent busbar trough, 2-Welding plate, 3-Arc-shaped rubber sheet, 4-Aluminum alloy separator, 5-Protective pressure plate, 6-Positioning post, 7-Reset spring, 8-Arc-shaped rubber strip, 9-Dovetail groove, 10-Rubber dovetail strip, 11-Ceramic cover plate, 12-Hand-tightening screw, 13-Metal support plate, 14-Embedded nut, 15-Threaded block, 16-Spring push plate. Detailed Implementation
[0018] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0019] Please see Figures 1-4 This utility model provides a technical solution: a corner structure for a high-protection busbar trunking, including a bent busbar trunking 1 and a protective pressure plate 5. Multiple aluminum alloy partition plates 4 are welded inside the bent busbar trunking 1, and the gaps between the multiple aluminum alloy partition plates 4 form arc-shaped grooves. Arc-shaped rubber sheets 3 are uniformly adhered to the multiple arc-shaped grooves using waterproof adhesive. The protective pressure plate 5 is attached to the inner side of the bent busbar trunking 1 and abuts against the multiple aluminum alloy partition plates 4. Multiple dovetail grooves 9 are opened on the rear side of the protective pressure plate 5, and rubber dovetail strips 10 are inserted into the multiple dovetail grooves 9. Arc-shaped rubber strips 10 are integrally provided on the rear side of the multiple rubber dovetail strips 10. Item 8, the front end of the protective pressure plate 5 is equipped with multiple return springs 7, the front end of the outer side of the bent busbar trough 1 is staggered with multiple hand-tightening screws 12, the front end of the inner side of the bent busbar trough 1 is fixed with a ceramic cover plate 11 by multiple hand-tightening screws 12, the front end of the ceramic cover plate 11 is embedded with multiple embedded nuts 14, each of the multiple embedded nuts 14 is threaded with threaded screw blocks 15, and the rear end of each of the multiple threaded screw blocks 15 is equipped with a spring push plate 16. This design solves the problem that the original busbar trough bolts with spliced structure of sealing rubber rings are prone to increased gaps due to vibration or aging, resulting in sealing failure and the need to improve the protection effect.
[0020] As the first embodiment of this utility model: multiple positioning posts 6 are welded to the front ends of both the outermost aluminum alloy partition plate 4 and the innermost aluminum alloy partition plate 4. Cylindrical positioning grooves are opened around the front end of the protective pressure plate 5, and multiple positioning posts 6 are respectively inserted into multiple cylindrical positioning grooves. By adding multiple positioning posts 6 and inserting them into multiple cylindrical positioning grooves, it is easy for the protective pressure plate 5 to fit against the inner side of the bent busbar groove 1 and accurately abut against multiple aluminum alloy partition plates 4.
[0021] Multiple arc-shaped rubber strips 8 are respectively inserted into multiple arc-shaped grooves, and the multiple arc-shaped rubber strips 8 are respectively positioned in front of multiple arc-shaped rubber sheets 3. By adding multiple arc-shaped rubber strips 8 and inserting them into multiple arc-shaped grooves, they can work together with multiple arc-shaped rubber sheets 3 to shield and protect the inserted wires. Multiple metal support pieces 13 are adhered to the inner side of the ceramic cover plate 11. By adding multiple metal support pieces 13, the support strength of the ceramic cover plate 11 can be improved. Multiple spring pushers 16 abut against multiple return springs 7 respectively. By adding multiple spring pushers 16 and abutting against multiple return springs 7 respectively, the multiple return springs 7 can be forced to press tightly against the protective pressure plate 5, preventing the protective pressure plate 5 from easily loosening in the bent busbar trough 1. The multiple return springs 7 are made of 65Mn spring steel (carbon manganese steel), with a composition of 0.62%-0.70% carbon and 0.90%-1.20% manganese. They have excellent anti-loosening and limiting advantages, high elastic limit, and can withstand large alternating loads. They are suitable for limiting scenarios that require long-term maintenance of pre-tightening force. After quenching and medium-temperature tempering treatment, the surface hardness reaches HRC42-48, with excellent wear resistance, effectively preventing the limiting contact surface from loosening due to friction. Two welding plates 2 are welded to the inner bending point of the bent busbar trough 1. The two welding plates 2 can be fixed by bolts to realize the installation of the bent busbar trough 1.
[0022] As a second embodiment of this utility model: each wire is passed through each arc-shaped groove and movably attached to the arc-shaped rubber sheet 3. Then, the protective pressure plate 5 is attached to the inside of the bent busbar groove 1 and abuts against multiple aluminum alloy separators 4, so that multiple arc-shaped rubber strips 8 are movably attached to the front end of each wire. At the same time, multiple positioning posts 6 are respectively inserted into multiple cylindrical positioning grooves. Then, a ceramic cover plate 11 is fastened to the front end of the inside of the bent busbar groove 1. Then, multiple hand-tightening screws 12 are turned so that the threaded ends of the multiple hand-tightening screws 12 pass through the bent busbar groove 1 and the ceramic cover plate 11. On the side surface of the cover plate 11, the ceramic cover plate 11 is installed and fixed. At this time, multiple spring push plates 16 will also press against multiple return springs 7 respectively, forcing multiple return springs 7 to apply pushing force to the protective pressure plate 5, thereby ensuring that each wire is in close contact with multiple arc-shaped rubber pieces 3 and multiple arc-shaped rubber strips 8. Subsequently, by turning each threaded locking block 15, each threaded locking block 15 can rotate and move within multiple embedded nuts 14, thereby adjusting the spring push plates 16 to move forward or backward, thereby adjusting the degree of pushing force of multiple return springs 7 on the protective pressure plate 5.
[0023] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0024] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A corner structure for a high-protection busbar trunking, comprising a bent busbar trunking (1) and a protective pressure plate (5), characterized in that: The bent busbar groove (1) is internally welded with multiple aluminum alloy partition plates (4). The gaps between the multiple aluminum alloy partition plates (4) form arc-shaped grooves, and arc-shaped rubber sheets (3) are uniformly adhered to the multiple arc-shaped grooves with waterproof adhesive. The protective pressure plate (5) is attached to the inner side of the bent busbar groove (1) and abuts against the multiple aluminum alloy partition plates (4). Multiple dovetail grooves (9) are opened on the rear side of the protective pressure plate (5). Rubber dovetail strips (10) are inserted into the multiple dovetail grooves (9). The rear side of the multiple rubber dovetail strips (10) is integrally provided with an arc-shaped rubber sheet. The protective pressure plate (5) has multiple reset springs (7) installed at the front end of the shaped rubber strip (8), and multiple hand-tightening screws (12) are staggered at the front end of the outer side of the bent busbar groove (1). The front end of the inner side of the bent busbar groove (1) is fixed with a ceramic cover plate (11) by multiple hand-tightening screws (12). Multiple embedded nuts (14) are embedded at the front end of the ceramic cover plate (11). Threaded screw blocks (15) are inserted into the multiple embedded nuts (14) by threads. Spring push plates (16) are installed at the rear end of the multiple threaded screw blocks (15).
2. The corner structure of a high-protection busbar trunking according to claim 1, characterized in that: The outermost aluminum alloy separator (4) and the innermost aluminum alloy separator (4) are each welded with multiple positioning posts (6). The protective pressure plate (5) has cylindrical positioning grooves around its front end, and the multiple positioning posts (6) are respectively inserted into the multiple cylindrical positioning grooves.
3. The corner structure of a high-protection busbar trunking according to claim 1, characterized in that: Multiple arc-shaped rubber strips (8) are respectively inserted into multiple arc-shaped grooves, and multiple arc-shaped rubber strips (8) are respectively located in front of multiple arc-shaped rubber sheets (3).
4. The corner structure of a high-protection busbar trunking according to claim 1, characterized in that: Multiple metal support plates (13) are adhered to the inner side of the ceramic cover plate (11).
5. The corner structure of a high-protection busbar trunking according to claim 1, characterized in that: The multiple spring pushers (16) respectively abut against the multiple return springs (7).
6. The corner structure of a high-protection busbar trunking according to claim 1, characterized in that: Two welding plates (2) are welded to the inner bending point of the bent busbar groove (1).