Foundation detonator automatic distribution intelligent manufacturing device and system
By designing an intelligent manufacturing equipment for automatic detonator distribution, and utilizing components such as screw linear slides to achieve automatic feeding and recycling of detonator fixtures, the problems of low efficiency and safety hazards in manual operation in existing technologies have been solved, thus achieving the goals of automated and safe production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUNAN NANLING IND EXPLOSIVE MATERIAL CO LTD
- Filing Date
- 2025-05-30
- Publication Date
- 2026-06-23
AI Technical Summary
The distribution process of existing automated production lines for electronic detonators is mostly done manually, resulting in low production efficiency and safety hazards.
Design a basic detonator automatic distribution intelligent manufacturing equipment, which utilizes components such as screw linear slide, stepping feeder, longitudinal feeder and discharge lifting device to realize automatic feeding of detonator jigs and recycling of empty jigs, reducing manual intervention.
The automation of detonator feeding and empty fixture recovery has been achieved, improving production efficiency, avoiding safety accidents caused by human error, and achieving the goals of reducing manpower, increasing efficiency, and isolating humans from machines.
Smart Images
Figure CN224393937U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of civilian explosives production equipment, specifically to a basic detonator automatic distribution intelligent manufacturing equipment and system. Background Technology
[0002] Currently, industrial electronic detonators have achieved comprehensive replacement and widespread application, with annual production and sales of approximately 600-700 million units. However, the dispensing process in existing automated electronic detonator production lines is mostly manual or has a low degree of automation, which affects production efficiency.
[0003] In the intelligent manufacturing process of automated basic detonator distribution, multiple basic detonators are placed in detonator fixtures, and multiple detonator fixtures are placed in detonator fixture baskets. When loading basic detonators, workers need to use a transfer trolley to move the detonator fixture baskets to a convenient loading position and manually remove the detonator fixtures, placing them at the loading end of the detonator production equipment. After loading, workers also need to return the empty fixtures to the detonator fixture baskets. In this process, the loading of basic detonators and the return of empty fixtures rely heavily on manual labor, resulting in low efficiency and a high risk of accidents due to errors. Utility Model Content
[0004] This utility model aims to provide an intelligent manufacturing equipment and system for automatic distribution of basic detonators, which can realize the feeding of basic detonators and the recovery of empty jigs without manual intervention. It can effectively improve efficiency and avoid safety accidents caused by human error, ultimately achieving the goal of reducing manpower, increasing efficiency, and isolating humans from machines.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0006] In a first aspect, this utility model provides a basic detonator automatic dispensing intelligent manufacturing equipment, comprising: a vertically arranged first screw linear slide, a lifting plate for raising and lowering a detonator fixture basket is provided on the slider of the first screw linear slide; a discharge frame is arranged laterally on one side of the first screw linear slide, an initial position plate is provided on the side of the discharge frame near the first screw linear slide, a stepping discharge component is arranged laterally on the discharge frame to push the detonator fixture in the detonator fixture basket to the initial position plate, a longitudinal pushing component is arranged longitudinally across the discharge frame to push the detonator fixture on the initial position plate to the discharge frame, a discharge pushing component is arranged laterally on the discharge frame to push the detonator fixture on it, a discharge lifting component is arranged vertically at one end of the discharge frame to move the pushed detonator fixture upward, and a fixture pushing component is arranged longitudinally on the discharge lifting component to load the detonator fixture.
[0007] By adopting the above technical solution, when automatically distributing basic detonators, multiple basic detonators are first placed in detonator fixtures, and then multiple detonator fixtures are placed in detonator fixture baskets. After the detonator fixture baskets are transferred to the lifting plate, the first screw linear slide lifts the detonator fixture baskets. Then, the stepping feeding component pushes the detonator fixtures horizontally to the initial position plate, the longitudinal feeding component pushes the detonator fixtures on the initial position plate vertically to the feeding frame, the feeding pushing component pushes the detonator fixtures on the feeding frame horizontally out of the feeding frame, and the feeding lifting component lifts the horizontally pushed detonator fixtures. Finally, the fixture pushing component pushes the detonator fixtures out for loading, thus achieving automatic distribution of basic detonators. In this process, basic detonator loading can be achieved without manual intervention, effectively improving efficiency and avoiding safety accidents caused by human error. It also effectively improves the intelligent manufacturing and inherent safety level of civil explosives, ultimately achieving the goals of reducing manpower, increasing efficiency, and isolating humans from machines.
[0008] Optionally, a basic detonator automatic dispensing intelligent manufacturing equipment further includes: a feeding frame horizontally arranged on the other side of the first screw linear slide, a stop plate being provided on the side of the feeding frame near the first screw linear slide, a feeding lifting member vertically arranged at one end of the feeding frame for moving empty fixtures downwards, a feeding frame horizontally arranged with a pushing member for sequentially pushing empty fixtures on the feeding lifting member to the stop plate and the empty fixture in the detonator fixture basket, and a feeding longitudinal pushing member vertically arranged on the feeding frame for pushing empty fixtures in the detonator fixture basket to the other side.
[0009] By adopting the above technical solution, during the basic detonator loading process, the basic detonator in the detonator fixture enters the downstream equipment. The empty fixture is then placed on the feeding lifting component via the downstream equipment. The feeding lifting component then moves the empty fixture downwards, and the empty fixture pusher pushes it laterally to the end plate and continues pushing it into one side of the detonator fixture basket. Finally, the feeding longitudinal pusher pushes the empty fixture to the other side, thus achieving the retrieval of the empty fixture. In this process, empty fixture retrieval can be achieved without manual intervention, further improving efficiency and avoiding safety accidents caused by human error, ultimately achieving the goals of reducing manpower, increasing efficiency, and separating human and machine operations.
[0010] Optionally, the stepping discharge component includes a second screw linear slide and a stepping pusher plate; the second screw linear slide is laterally arranged on the discharge frame, and the stepping pusher plate is arranged on the slider of the second screw linear slide;
[0011] The longitudinal material feeding component includes a first rodless cylinder, a first straight rail, and a discharge longitudinal feeding plate; the first rodless cylinder and the first straight rail are longitudinally arranged side by side on the discharge frame, a first slider is slidably connected on the first straight rail, the first slider is fixedly connected to the slider on the first rodless cylinder, and the discharge longitudinal feeding plate is vertically installed on the first slider.
[0012] The discharge pusher includes a first cylinder and a first cylinder pusher block; the first cylinder is horizontally mounted on the discharge frame, and the first cylinder pusher block is connected to the telescopic end of the first cylinder.
[0013] By adopting the above technical solution, when the slider of the second screw linear slide moves, the stepping pusher can push the detonator fixture in the detonator fixture basket laterally to the initial plate position. When the slider of the first rodless cylinder slides, it can drive the first slider to slide on the first straight rail, thereby driving the discharge longitudinal deflector plate to move longitudinally through the longitudinal deflector connecting plate, thus realizing the longitudinal deflection of the detonator fixture from the initial plate position to the discharge frame. When the telescopic end of the first cylinder extends, the first guide rod can guide the first cylinder pusher block, and the first cylinder pusher block can push the detonator fixture to the discharge lifting component.
[0014] Optionally, the discharge lifting component includes a discharge support frame, a first mounting platform, a second cylinder, and a first return-to-air lifting plate; the discharge support frame is located at one end of the discharge machine frame, the first mounting platform is horizontally mounted on the discharge support frame, the second cylinder is vertically mounted on the first mounting platform with its telescopic end facing upward and fixedly connected to the first return-to-air lifting plate, and the fixture pushing component is longitudinally arranged on the discharge support frame.
[0015] By adopting the above technical solution, when the telescopic end of the second cylinder extends or retracts, it can drive the first return air lifting plate to move vertically.
[0016] Optionally, the jig pusher includes a first mounting side plate, a receiving plate, a second rodless cylinder, a second straight rail, and a first pusher plate; the first mounting side plate is longitudinally disposed on the top of the discharge support frame, the receiving plate is horizontally mounted on the discharge support frame, the second rodless cylinder and the second straight rail are longitudinally mounted side by side on the first mounting side plate, a second slider is slidably connected on the second straight rail, the second slider is fixedly connected to the slider on the second rodless cylinder, and the first pusher plate is horizontally mounted on the second slider.
[0017] By adopting the above technical solution, when the slider of the second rodless cylinder slides, it can drive the second slider to slide on the second straight rail, thereby driving the first pusher plate to push the detonator fixture on the first return top lifting plate to the receiving plate for downstream equipment to pick up, or directly push it to the loading end of the downstream equipment.
[0018] Optionally, the feeding lifting component includes a feeding support frame, a second mounting platform, a third cylinder, and a second return empty lifting plate; the feeding support frame is located at one end of the feeding machine frame, the second mounting platform is horizontally mounted on the top of the feeding support frame, and the third cylinder is vertically mounted on the second mounting platform with its telescopic end facing upward and fixedly connected to the second return empty lifting plate.
[0019] By adopting the above technical solution, when the telescopic end of the third cylinder extends or retracts, it can drive the second empty lifting plate to move vertically until the empty fixture on the second empty lifting plate is moved down to the empty fixture pusher, so that the second empty lifting plate is flush with the end plate.
[0020] Optionally, the empty fixture pusher includes a second mounting side plate, a third rodless cylinder, a third straight rail, and a second pusher plate; the second mounting side plate is laterally arranged on one side of the feed support frame, the third rodless cylinder and the third straight rail are laterally mounted side by side on the second mounting side plate, a third slider is slidably connected on the third straight rail, the third slider is fixedly connected to the slider on the third rodless cylinder, and the second pusher plate is longitudinally mounted on the third slider.
[0021] By adopting the above technical solution, when the slider of the third rodless cylinder slides, it can drive the third slider to slide on the third straight rail, thereby pushing the empty fixture on the second return empty lifting plate laterally to the end plate position through the second pusher plate, and then pushing it laterally into the detonator fixture basket through the discharge port.
[0022] Optionally, the feed pusher includes a fourth cylinder and a second cylinder pusher; the fourth cylinder is longitudinally mounted on the feeder frame, and the second cylinder pusher is connected to the telescopic end of the fourth cylinder.
[0023] By adopting the above technical solution, when the telescopic end of the fourth cylinder extends, the second guide rod can guide the push block of the second cylinder, and the push block of the second cylinder can push the empty fixture longitudinally from one side of the detonator fixture basket to the other side, thereby realizing the automated cycle of basic detonator feeding and empty fixture recycling.
[0024] Secondly, this utility model provides a basic detonator automatic distribution intelligent manufacturing system, including: a basic detonator automatic distribution intelligent manufacturing equipment as described in the first aspect, and further including a feeding conveyor line for conveying the detonator fixture on the fixture pusher and a discharging conveyor for transferring the empty fixture to the feeding lifting device.
[0025] By adopting the above technical solution, the detonator fixture on the jig pusher can be transported by setting up a feeding conveyor line, thereby increasing the reaction time of downstream equipment. The empty jig can be transferred to the feeding lifting component by setting up an unloading conveyor line.
[0026] Optionally, the feeding conveyor line includes a second conveyor belt, a fifth cylinder, a third cylinder pusher, and a guide trough; the second conveyor belt is arranged horizontally in the transverse direction, the fifth cylinder is installed longitudinally on one side of one end of the second conveyor belt, the third cylinder pusher is connected to the telescopic end of the fifth cylinder, and the guide trough is installed horizontally in the longitudinal direction on the other side of one end of the second conveyor belt.
[0027] By adopting the above technical solution, after the downstream equipment places the empty fixture on the second conveyor belt, the second conveyor belt transports the empty fixture. Then, the telescopic end of the fifth cylinder can push the empty fixture on the second conveyor belt longitudinally to the guide trough plate through the push block of the third cylinder, and then push it longitudinally to the second return empty top lifting plate.
[0028] In summary, this utility model has at least the following beneficial technical effects:
[0029] This invention enables the simultaneous feeding of basic detonators and the retrieval of empty jigs. After feeding is completed, the detonator jig in the detonator jig basket becomes an empty jig. It can achieve the feeding of basic detonators and the retrieval of empty jigs without manual intervention, which can effectively improve efficiency and avoid safety accidents caused by human error, ultimately achieving the goal of reducing manpower, increasing efficiency, and isolating humans from machines. Attached image description:
[0030] Figure 1 This is a schematic diagram of the overall structure of a basic detonator automatic distribution intelligent manufacturing equipment in an embodiment of this utility model;
[0031] Figure 2 This is a schematic diagram of the structure of the transfer trolley and the detonator fixture basket.
[0032] Figure 3 This is a schematic diagram of a semi-enclosed material loading space;
[0033] Figure 4 This is a schematic diagram of the discharge component in a basic detonator automatic dispensing intelligent manufacturing equipment according to an embodiment of the present invention;
[0034] Figure 5 This is a schematic diagram of the feeding component in a basic detonator automatic dispensing intelligent manufacturing equipment according to an embodiment of the present invention;
[0035] Figure 6 This is a schematic diagram of the overall structure of a basic detonator automatic distribution intelligent manufacturing system according to an embodiment of this utility model;
[0036] Figure 7 This is a schematic diagram of the feeding and unloading conveyor lines in a basic detonator automatic distribution intelligent manufacturing equipment according to an embodiment of this utility model.
[0037] Explanation of reference numerals in the attached drawings: 1. Transfer trolley; 2. Detonator fixture basket; 3. Detonator fixture; 4. Basic detonator; 5. Baffle; 6. Semi-enclosed feeding space; 7. First screw linear slide; 8. Lifting plate; 9. Discharge frame; 10. Initial position plate; 11. Second screw linear slide; 12. Discharge slide plate; 13. Stepping pusher plate; 14. First rodless cylinder; 15. First straight rail; 16. Longitudinal connecting plate; 17. Discharge longitudinal pusher plate; 18. First cylinder; 19. First cylinder pusher block; 20. First guide rod; 21. Discharge support frame; 22. First mounting platform; 23. Second cylinder; 24. First return jacking plate; 25. First return jacking guide rod; 26. First... 27. Mounting side plate; 28. Receiving plate; 29. Second rodless cylinder; 30. Second straight rail; 31. Pushing connecting plate; 32. First pushing plate; 33. Feeding frame; 34. Termination plate; 35. Feeding support frame; 36. Second mounting platform; 37. Third cylinder; 38. Second return jacking plate; 39. Second return jacking guide rod; 40. Second mounting side plate; 41. Third rodless cylinder; 42. Third straight rail; 43. Second pushing plate; 44. Fourth cylinder; 45. Second cylinder push block; 46. Second guide rod; 47. First conveyor belt; 48. Second conveyor belt; 49. Fifth cylinder; 50. Third cylinder push block; 51. Guide groove plate; 52. Third guide rod. Detailed Implementation
[0038] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.
[0039] The terminology used in the following embodiments of this utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. As used in the specification and appended claims of this utility model, the singular expressions “a,” “an,” “the,” “the,” “the,” and “this” are intended to include the plural expressions as well, unless the context clearly indicates otherwise. It should also be understood that the term “and / or” as used in this utility model refers to and includes any or all possible combinations of one or more of the listed items. The term “exemplary” means “serving as an example, embodiment, or illustration,” and any embodiment illustrated herein as “exemplary” is not necessarily to be construed as superior to or better than other embodiments. The terms “first” and “second” are used for descriptive purposes only and should not be construed as implying or suggesting relative importance or implicitly indicating the number of indicated technical features. Thus, a feature defined as “first” or “second” may explicitly or implicitly include one or more of that feature, and in the description of embodiments of this utility model, unless otherwise stated, “a plurality” means two or more.
[0040] This utility model embodiment provides a basic detonator automatic distribution intelligent manufacturing equipment.
[0041] refer to Figure 1 A basic detonator automatic distribution intelligent manufacturing equipment includes: a transfer trolley 1, a detonator fixture basket 2, a lifting component, a discharge component, and a feeding component.
[0042] refer to Figure 2 and Figure 3 The detonator fixture basket 2 is placed on the transfer trolley 1. The detonator fixture basket 2 can hold multiple detonator fixtures 3, and the detonator fixtures 3 can hold multiple basic detonators 4. There is a semi-enclosed feeding space 6 between the lifting component, the discharge component, and the feeding component. The discharge component and the feeding component are arranged opposite to each other. The transfer trolley 1 can transfer the detonator fixture basket 2 into the semi-enclosed feeding space 6.
[0043] When the basic detonators 4 are automatically distributed, the lifting component raises the detonator jig basket 2 to a height that facilitates the feeding of the basic detonators 4 and the recovery of the empty jig. The discharging component feeds the detonator jig 3 containing multiple basic detonators 4. After the feeding is completed, the feeding component recovers the empty jig into the detonator jig basket 2.
[0044] refer to Figure 2 The detonator fixture basket 2 has a multi-layer structure, preferably three layers in this embodiment, each layer can hold multiple rows and columns of detonator fixtures 3. Two detachable baffles 5 are located at the two corners of one side of the detonator fixture basket 2. After the transfer trolley 1 transfers the detonator fixture basket 2 to the semi-enclosed loading space 6, the two baffles 5 need to be manually removed to form a loading port and a unloading port, thus facilitating loading by the discharge assembly.
[0045] The lifting assembly includes a first screw linear slide 7 and a lifting plate 8. The first screw linear slide 7 is vertically fixed to the discharge assembly and the feed assembly via a bracket. The lifting plate 8 is horizontally fixed to the slider of the first screw linear slide 7. When the slider of the first screw linear slide 7 moves, the lifting plate 8 can lift or lower the detonator fixture basket 2.
[0046] refer to Figure 1 and Figure 4 The feeding assembly includes a feeding frame 9, a stepping feeding component, a longitudinal feeding component, a feeding horizontal push component, a feeding lifting component, and a fixture pushing component. When feeding the basic detonator 4, the detonator fixture 3 is fed horizontally by the stepping feeding component, then vertically by the longitudinal feeding component, horizontally by the feeding horizontal push component, lifted by the feeding lifting component, and vertically by the fixture pushing component.
[0047] To facilitate understanding of the position and direction of movement of each component, a three-dimensional coordinate system is established based on the discharge frame 9. The length direction of the discharge frame 9 is defined as the horizontal direction, which is the x-axis; the width direction of the discharge frame 9 is defined as the vertical direction, which is the y-axis; and the height direction of the discharge frame 9 is defined as the vertical direction, which is the z-axis.
[0048] The first screw linear slide 7 is vertically fixed to the discharge frame 9 via a bracket. A suspended initial position plate 10 is installed on the top side of the discharge frame 9 near the feeding component. The upper surface of the initial position plate 10 is flush with the top of the discharge frame 9.
[0049] refer to Figure 4 The stepping feeder includes a second screw linear slide 11, a feed slide plate 12, and a stepping pusher plate 13. The second screw linear slide 11 is horizontally fixed to the inner wall of the top of the feeder frame 9. The feed slide plate 12 is vertically mounted on the slider of the second screw linear slide 11 and extends out of the feeder frame 9 through an opening. The stepping pusher plate 13 is L-shaped and fixedly connected to the feed slide plate 12. When the slider of the second screw linear slide 11 moves, the stepping pusher plate 13 can horizontally push the detonator fixture 3 in the detonator fixture basket 2 from the loading port to the initial plate position.
[0050] refer to Figure 4 The longitudinal material-shifting component includes a first rodless cylinder 14, a first straight rail 15, a longitudinal shifting plate 16, and a discharge longitudinal shifting plate 17. The first rodless cylinder 14 and the first straight rail 15 are longitudinally mounted side-by-side on the discharge frame 9 via a bracket. A first slider is slidably connected to the first straight rail 15, and the first slider is fixedly connected to the slider on the first rodless cylinder 14. The longitudinal shifting plate 16 is horizontally mounted on the first slider, and the discharge longitudinal shifting plate 17 is vertically mounted on the longitudinal shifting plate 16. When the slider of the first rodless cylinder 14 slides, it can drive the first slider to slide on the first straight rail 15, thereby driving the discharge longitudinal shifting plate 17 to move longitudinally through the longitudinal shifting plate 16, thus realizing the longitudinal shifting of the detonator fixture 3 from the initial plate position to the discharge frame 9.
[0051] refer to Figure 4 The discharge horizontal pusher includes a first cylinder 18, a first cylinder pusher block 19, and two first guide rods 20. The first cylinder 18 and the two first guide rods 20 are mounted horizontally side by side on the discharge frame 9 via a bracket, with the two first guide rods 20 located on either side of the first cylinder 18. The first cylinder pusher block 19 is connected to the telescopic ends of the first guide rods 20 and the first cylinder 18, respectively. When the telescopic end of the first cylinder 18 extends, the first guide rods 20 guide the first cylinder pusher block 19, which in turn pushes the detonator fixture 3 to the discharge lifting component.
[0052] refer to Figure 4The discharge lifting mechanism includes a discharge support frame 21, a first mounting platform 22, a second cylinder 23, a first return lifting plate 24, and multiple first return lifting guide rods 25. The discharge support frame 21 is located at the end of the discharge frame 9 near the first cylinder 18, and the first mounting platform 22 is horizontally mounted on the discharge support frame 21. The second cylinder 23 is vertically mounted on the first mounting platform 22, with its telescopic end facing upwards and fixedly connected to the horizontally positioned first return lifting plate 24. One end of each first return lifting guide rod 25 is fixedly connected to the first return lifting plate 24, and the other end is slidably connected to the first mounting platform 22. When the telescopic end of the second cylinder 23 extends or retracts, it drives the first return lifting plate 24 to move vertically. During this process, the multiple first return lifting guide rods 25 guide the first return lifting plate 24 and lift the detonator fixture 3 on the first return lifting plate 24 to the fixture pusher.
[0053] refer to Figure 4 The jig's pushing components include a first mounting side plate 26, a receiving plate 27, a second rodless cylinder 28, a second straight rail 29, a pushing connecting plate 30, and a first pushing plate 31. The first mounting side plate 26 is longitudinally fixed to the top of the discharge support frame 21 on the side away from the first rodless cylinder 14. The receiving plate 27 is horizontally and longitudinally mounted on the discharge support frame 21, and the first return lifting plate 24 can move to be flush with the receiving plate 27. The second rodless cylinder 28 and the second straight rail 29 are longitudinally mounted side-by-side on the first mounting side plate 26. A second slider is slidably connected to the second straight rail 29, and the second slider is fixedly connected to the slider on the second rodless cylinder 28. The pushing connecting plate 30 is longitudinally mounted on the second slider, and the first pushing plate 31 is transversely mounted on the pushing connecting plate 30. When the slider of the second rodless cylinder 28 slides, it can drive the second slider to slide on the second straight rail 29, thereby driving the first pusher plate 31 through the pusher connecting plate 30 to push the detonator fixture 3 on the first return top lifting plate 24 to the receiving plate 27 for downstream equipment to pick up, or directly push it to the loading end of the downstream equipment.
[0054] refer to Figure 1 and Figure 5 The feeding assembly includes a feeding frame 32, a feeding lifting component, an empty fixture pusher, and a feeding longitudinal pusher. After the downstream equipment picks up the basic detonator 4 from the detonator fixture 3, it can place the empty fixture on the feeding lifting component. When the empty fixture is retrieved, it moves downward through the feeding lifting component, and then is pushed longitudinally by the empty fixture pusher and laterally by the feeding transverse pusher to be fed into the detonator fixture basket 2.
[0055] The first screw linear slide 7 is vertically fixed to the feed frame 32 by a bracket. A suspended termination plate 33 is horizontally installed on the top of the feed frame 32 near the discharge frame 9. The termination plate 33 is at the same height as the initial plate 10.
[0056] refer to Figure 5 The feeding lifting mechanism includes a feeding support frame 34, a second mounting platform 35, a third cylinder 36, a second return empty lifting plate 37, and multiple second return empty lifting guide rods 38. The feeding support frame 34 is located at one end of the feeding frame 32 near the discharge port of the detonator fixture basket 2. The second mounting platform 35 is horizontally mounted on top of the feeding support frame 34. The third cylinder 36 is vertically mounted on the second mounting platform 35, with its telescopic end facing upwards and fixedly connected to the horizontally positioned second return empty lifting plate 37. One end of each second return empty lifting guide rod 38 is fixedly connected to the second return empty lifting plate 37, and the other end is slidably connected to the second mounting platform 35. When the telescopic end of the third cylinder 36 extends or retracts, it can drive the second return empty lifting plate 37 to move vertically. During this process, multiple second return empty lifting guide rods 38 can guide the second return empty lifting plate 37 and move the empty fixture on the second return empty lifting plate 37 down to the empty fixture pusher, so that the second return empty lifting plate 37 is flush with the end plate 33.
[0057] refer to Figure 5 The empty fixture pusher includes a second mounting side plate 39, a third rodless cylinder 40, a third straight rail 41, and a second pusher plate 42. The second mounting side plate 39 is horizontally fixedly connected to the top of the feed support frame 34 near the detonator fixture basket 2. The third rodless cylinder 40 and the third straight rail 41 are horizontally mounted side by side on the second mounting side plate 39. A third slider is slidably connected to the third straight rail 41, and the third slider is fixedly connected to the slider on the third rodless cylinder 40. The second pusher plate 42 is vertically mounted on the third slider. When the slider of the third rodless cylinder 40 slides, it can drive the third slider to slide on the third straight rail 41, thereby pushing the empty fixture on the second return empty lifting plate 37 horizontally to the end plate position through the second pusher plate 42, and then pushing it horizontally into the detonator fixture basket 2 through the discharge port.
[0058] refer to Figure 5 The feeding longitudinal pusher includes a fourth cylinder 43, a second cylinder pusher block 44, and two second guide rods 45. The fourth cylinder 43 and the two second guide rods 45 are mounted longitudinally side by side on the feeding frame 32 via a bracket, with the two second guide rods 45 located on both sides of the fourth cylinder 43. The second cylinder pusher block 44 is connected to the telescopic ends of the second guide rods 45 and the fourth cylinder 43, respectively. When the telescopic end of the fourth cylinder 43 extends, the second guide rods 45 guide the second cylinder pusher block 44, which pushes the empty fixture longitudinally from the side of the detonator fixture basket 2 near the discharge port to the side near the loading port, thereby realizing the automated cycle of feeding the basic detonator 4 and recovering the empty fixture.
[0059] This utility model embodiment also provides a basic detonator automatic distribution intelligent manufacturing system.
[0060] refer to Figure 6 A basic detonator automatic distribution intelligent manufacturing system includes the aforementioned basic detonator automatic distribution intelligent manufacturing equipment, and further includes a feeding conveyor line and a discharging conveyor line. The feeding conveyor line is used to transport the detonator fixture 3 on the fixture pusher (receiving plate 27) to increase the reaction time of downstream equipment. The discharging conveyor line is used to transfer the empty fixture to the infeed lifting member (second empty lifting plate 37).
[0061] refer to Figure 7 The feeding conveyor line adopts a first conveyor belt 46, which is arranged horizontally, and the receiving plate 27 is located on one side of one end of the first conveyor belt 46.
[0062] refer to Figure 7 The material conveyor line includes a second conveyor belt 47, a fifth cylinder 48, a third cylinder pusher 49, a guide trough plate 50, and two third guide rods 51. The second conveyor belt 47 is horizontally arranged. The fifth cylinder 48 and the two third guide rods 51 are longitudinally mounted side-by-side on one side of one end of the second conveyor belt 47 via a bracket. The third cylinder pusher 49 is connected to the telescopic ends of the third guide rods 51 and the fifth cylinder 48, respectively. The guide trough plate 50 is horizontally mounted longitudinally on the other side of one end of the second conveyor belt 47. The second return empty lifting plate 37 can move to the same height as the guide trough plate 50. After the downstream equipment places the empty fixture on the second conveyor belt 47, the second conveyor belt 47 conveys the empty fixture. Then, the telescopic end of the fifth cylinder 48 can push the empty fixture on the second conveyor belt 47 longitudinally to the guide trough plate 50 via the third cylinder pusher 49, and then longitudinally to the second return empty lifting plate 37.
[0063] The above description of the embodiments is only used to provide a detailed introduction to the technical solution of this utility model. However, the description of the above embodiments is only for the purpose of helping to understand the method and core idea of this utility model, and should not be construed as a limitation of this utility model. Any changes or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this utility model should be included within the protection scope of this utility model.
Claims
1. A basic detonator automatic dispensing intelligent manufacturing equipment, characterized in that, include: A vertically arranged first screw linear slide (7) has a lifting plate (8) on its slider for raising and lowering the detonator fixture basket (2); a discharge frame (9) is arranged horizontally on one side of the first screw linear slide (7), and an initial position plate (10) is arranged on the side of the discharge frame (9) near the first screw linear slide (7). The discharge frame (9) is horizontally arranged with a mechanism to push the detonator fixture (3) in the detonator fixture basket (2) to the initial position plate. (10) The stepping material output component, the material output frame (9) is longitudinally provided with a longitudinal material pushing component that pushes the detonator fixture (3) on the initial position plate (10) to the material output frame (9), the material output frame (9) is laterally provided with a material output pushing component that pushes the detonator fixture (3) on it, one end of the material output frame (9) is vertically provided with a material output lifting component that moves the horizontally pushed detonator fixture (3) upward, and the material output lifting component is longitudinally provided with a fixture pushing component that feeds the detonator fixture (3).
2. The intelligent manufacturing equipment for automatic distribution of basic detonators as described in claim 1, characterized in that, Also includes: A feeding frame (32) is horizontally arranged on the other side of the first screw linear slide (7). A stop plate (33) is provided on the side of the feeding frame (32) close to the first screw linear slide (7). A feeding lifting member is vertically arranged at one end of the feeding frame (32) to move the empty fixture down. A feeding pusher is horizontally arranged on the feeding frame (32) to push the empty fixtures on the feeding lifting member to the stop plate (33) and the empty fixtures in the detonator fixture basket (2) in the same direction. A feeding longitudinal pusher is vertically arranged on the feeding frame (32) to push the empty fixtures in the detonator fixture basket (2) in the same direction to the other side.
3. The intelligent manufacturing equipment for automatic distribution of basic detonators as described in claim 1 or 2, characterized in that, The stepping discharge component includes a second screw linear slide (11) and a stepping pusher plate (13); the second screw linear slide (11) is arranged laterally on the discharge frame (9), and the stepping pusher plate (13) is arranged on the slider of the second screw linear slide (11); The longitudinal material feeding component includes a first rodless cylinder (14), a first straight rail (15), and a discharge longitudinal feeding plate (17); the first rodless cylinder (14) and the first straight rail (15) are longitudinally arranged side by side on the discharge frame (9), a first slider is slidably connected on the first straight rail (15), the first slider is fixedly connected to the slider on the first rodless cylinder (14), and the discharge longitudinal feeding plate (17) is vertically installed on the first slider; The discharge pusher includes a first cylinder (18) and a first cylinder pusher block (19); the first cylinder (18) is horizontally mounted on the discharge frame (9), and the first cylinder pusher block (19) is connected to the telescopic end of the first cylinder (18).
4. The intelligent manufacturing equipment for automatic distribution of basic detonators as described in claim 3, characterized in that, The discharge lifting component includes a discharge support frame (21), a first mounting platform (22), a second cylinder (23), and a first return top lifting plate (24). The discharge support frame (21) is located at one end of the discharge machine frame (9). The first mounting platform (22) is horizontally mounted on the discharge support frame (21). The second cylinder (23) is vertically mounted on the first mounting platform (22) with its telescopic end facing upward and fixedly connected to the first return top lifting plate (24). The fixture pusher is longitudinally arranged on the discharge support frame (21).
5. The intelligent manufacturing equipment for automatic distribution of basic detonators as described in claim 4, characterized in that, The fixture pusher includes a first mounting side plate (26), a receiving plate (27), a second rodless cylinder (28), a second straight rail (29), and a first pusher plate (31). The first mounting side plate (26) is longitudinally arranged on the top of the discharge support frame (21). The receiving plate (27) is horizontally installed on the discharge support frame (21). The second rodless cylinder (28) and the second straight rail (29) are longitudinally arranged side by side on the first mounting side plate (26). A second slider is slidably connected on the second straight rail (29). The second slider is fixedly connected to the slider on the second rodless cylinder (28). The first pusher plate (31) is horizontally installed on the second slider.
6. The intelligent manufacturing equipment for automatic distribution of basic detonators as described in claim 2, characterized in that, The feeding lifting component includes a feeding support frame (34), a second mounting platform (35), a third cylinder (36), and a second return empty top lifting plate (37). The feeding support frame (34) is located at one end of the feeding machine frame (32), the second mounting platform (35) is horizontally installed on the top of the feeding support frame (34), and the third cylinder (36) is vertically installed on the second mounting platform (35) with its telescopic end facing upward and fixedly connected to the second return empty top lifting plate (37).
7. The intelligent manufacturing equipment for automatic distribution of basic detonators as described in claim 6, characterized in that, The empty fixture pusher includes a second mounting side plate (39), a third rodless cylinder (40), a third straight rail (41), and a second pusher plate (42); the second mounting side plate (39) is arranged laterally on one side of the feed support frame (34), the third rodless cylinder (40) and the third straight rail (41) are installed laterally side by side on the second mounting side plate (39), a third slider is slidably connected on the third straight rail (41), the third slider is fixedly connected to the slider on the third rodless cylinder (40), and the second pusher plate (42) is installed longitudinally on the third slider.
8. The intelligent manufacturing equipment for automatic distribution of basic detonators as described in claim 7, characterized in that, The feed longitudinal pusher includes a fourth cylinder (43) and a second cylinder pusher (44); the fourth cylinder (43) is longitudinally mounted on the feed frame (32), and the second cylinder pusher (44) is connected to the telescopic end of the fourth cylinder (43).
9. A basic detonator automatic distribution intelligent manufacturing system, characterized in that, include: The intelligent manufacturing equipment for automatic distribution of basic detonators as described in any one of claims 2-8 further includes a feeding conveyor line for conveying the detonator fixture (3) on the fixture pusher and a discharging conveyor line for transferring the empty fixture to the feeding lifting device.
10. The intelligent manufacturing system for automatic distribution of basic detonators as described in claim 9, characterized in that, The feeding conveyor line includes a second conveyor belt (47), a fifth cylinder (48), a third cylinder pusher (49), and a guide trough plate (50); the second conveyor belt (47) is arranged horizontally, the fifth cylinder (48) is installed longitudinally on one side of one end of the second conveyor belt (47), the telescopic ends of the third cylinder pusher (49) and the fifth cylinder (48) are connected, and the guide trough plate (50) is installed horizontally and longitudinally on the other side of one end of the second conveyor belt (47).