Prefabricated steam heat preservation pipeline with anti-falling function
By installing anti-fall components such as pipe clamps, ring plates, and brackets on steam insulation pipes, the problem of insulation layer sagging caused by vertical installation is solved, ensuring the insulation performance of the upper part of the steam pipe.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU DEXIN PIPELINE TECH CO LTD
- Filing Date
- 2025-09-02
- Publication Date
- 2026-06-23
AI Technical Summary
During steam transportation, the vertical installation of pipelines causes the insulation layer to sag, affecting the insulation performance of the upper part of the pipeline.
Anti-fall components, including pipe clamps, ring plates, and brackets, are installed at regular intervals on the working steel pipe to support the calcium silicate tiles and prevent them from falling.
The calcium silicate tiles effectively support the insulation layer in sections, ensuring the insulation performance of the upper part of the working steel pipe and preventing the insulation layer from being missing.
Smart Images

Figure CN224397469U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steam transmission technology, and more specifically, it relates to a prefabricated steam insulation pipe with anti-fall function. Background Technology
[0002] Steam transport is the process of safely and efficiently delivering high-temperature, high-pressure steam generated by a boiler to heat-using equipment through an insulated pipeline network. The core of this process lies in insulation, drainage, pressure reduction, and monitoring. It is necessary to minimize heat loss and the risk of water hammer while ensuring that the terminal receives stable, dry steam to provide a reliable heat source for industrial heating, power generation, or heating.
[0003] During construction, some pipes need to be installed vertically, which can cause the insulation layer of the pipes to sag, resulting in a lack of insulation at the top of the pipes and affecting their insulation performance. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a prefabricated steam insulation pipe with anti-fall function.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a prefabricated steam insulation pipe with anti-fall function, comprising a working steel pipe, an outer protective pipe sleeved on the working steel pipe, an insulation layer between the working steel pipe and the outer protective pipe, the insulation layer comprising multiple calcium silicate tiles, the multiple calcium silicate tiles being stacked sequentially around the axis of the working steel pipe, and multiple anti-fall components for preventing the calcium silicate tiles from falling on the working steel pipe.
[0006] Preferably, each of the fall arrestor components includes two pipe clamps, which are fixedly connected by multiple fasteners and clamp the working steel pipe. Each pipe clamp includes a clamping plate, a rib plate, and a fan-shaped plate. The clamping plate abuts against the working steel pipe, and multiple rib plates are fixedly connected to the clamping plate. The multiple rib plates are fixedly connected to the fan-shaped plate.
[0007] Preferably, each of the fall arrestor components includes an annular support plate and a support member. Two annular support plates are provided. The two annular support plates are fixedly connected by welding and sleeved on the working steel pipe. Multiple support members are fixedly connected to the working steel pipe. The multiple support members are located below the two annular support plates and support the two annular support plates.
[0008] Preferably, each of the fall arrestor components includes two brackets, which are sleeved on the working steel pipe. Each bracket includes a lower support plate, a vertical plate, and an upper top plate. The lower support plate abuts against the working steel pipe, and multiple vertical plates are fixedly connected to the lower support plate. The multiple vertical plates are fixedly connected to the upper top plate.
[0009] Compared with the prior art, the present invention has the following beneficial effects:
[0010] Anti-fall components are installed at regular intervals on the working steel pipe to support the calcium silicate tiles in the insulation layer in sections, preventing the calcium silicate tiles from falling and ensuring the insulation performance of the upper insulation layer of the working steel pipe.
[0011] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it according to the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. The specific implementation methods of this utility model are given in detail in the following embodiments and their accompanying drawings. Attached Figure Description
[0012] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:
[0013] Figure 1 This is a cross-sectional view of the outer protective tube according to an embodiment of the present utility model;
[0014] Figure 2 This is a schematic diagram of the sector plate structure according to an embodiment of the present utility model;
[0015] Figure 3 This is a schematic diagram of the clamping plate structure according to an embodiment of the present utility model;
[0016] Figure 4 This is a schematic diagram of the annular tray structure according to an embodiment of the present utility model;
[0017] Figure 5 This is a schematic diagram of the support structure according to an embodiment of the present utility model;
[0018] Figure 6 This is a schematic diagram of the support structure according to an embodiment of the present utility model.
[0019] In the diagram: 1. Working steel pipe; 2. Outer protective pipe; 3. Insulation layer; 301. Calcium silicate tile; 4. Pipe clamp; 401. Clamping plate; 402. Rib plate; 403. Fan-shaped plate; 5. Fastener; 6. Annular support plate; 7. Support component; 8. Bracket; 801. Lower support plate; 802. Vertical plate; 803. Top plate. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] In the description of the embodiments of this utility model, it should be noted that if terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," or "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, terms such as "first," "second," and "third" are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0022] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0023] First Embodiment
[0024] Reference Figures 1 to 3 This utility model provides a technical solution: a prefabricated steam insulation pipe with anti-fall function, including a working steel pipe 1, an outer protective pipe 2 sleeved on the working steel pipe 1, an insulation layer 3 between the working steel pipe 1 and the outer protective pipe 2, the insulation layer 3 including a plurality of calcium silicate tiles 301, the plurality of calcium silicate tiles 301 being stacked sequentially around the axis of the working steel pipe 1, and a plurality of anti-fall components for preventing the calcium silicate tiles 301 from falling on the working steel pipe 1;
[0025] like Figure 1The calcium silicate tile 301 is divided into multiple layers. Each layer of calcium silicate tile 301 is stacked sequentially around the axis of the working steel pipe 1. When the working steel pipe 1 is installed vertically, multiple calcium silicate tiles 301 in the insulation layer 3 will fall down. The longer the working steel pipe 1 is, the more serious the fall will be, causing gaps in the insulation layer 3 at the upper end of the working steel pipe 1. As a result, the upper end of the working steel pipe 1 lacks the insulation layer 3, which affects the insulation performance.
[0026] Specifically, each of the fall arrestor components includes two pipe clamps 4, which are fixedly connected by multiple fasteners 5 and clamp the working steel pipe 1. The fasteners 5 can be bolts and nuts. Each pipe clamp 4 includes a clamping plate 401, a rib plate 402 and a fan-shaped plate 403. The clamping plate 401 abuts against the working steel pipe 1. Multiple rib plates 402 are fixedly connected to the clamping plate 401, and the multiple rib plates 402 are fixedly connected to the fan-shaped plate 403.
[0027] like Figure 2 and Figure 3 When the two pipe clamps 4 are fixed by multiple fasteners 5, the two clamping plates 401 will clamp the working steel pipe 1. The two clamping plates 401 support the fan-shaped plate 403 by multiple ribs 402 on them respectively, and the two fan-shaped plates 403 can support the calcium silicate tile 301.
[0028] Two pipe clamps 4 are installed at regular intervals on the working steel pipe 1, so as to support the calcium silicate tiles 301 in the insulation layer 3 in sections, prevent the calcium silicate tiles 301 from falling, and ensure the insulation performance of the upper insulation layer 3 of the working steel pipe 1.
[0029] Second Embodiment
[0030] Reference Figure 4 and Figure 5 Specifically, each of the fall arrestor components includes an annular support plate 6 and a support member 7. There are two annular support plates 6. The two annular support plates 6 are fixedly connected by welding and sleeved on the working steel pipe 1. Multiple support members 7 are fixedly connected to the working steel pipe 1. The multiple support members 7 are located below the two annular support plates 6 and support the two annular support plates 6.
[0031] Two annular support plates 6 are joined together to form a complete ring and fitted onto the working steel pipe 1. Then, the joint of the two annular support plates 6 is welded. Multiple support members 7 can support the two annular support plates 6, and the two annular support plates 6 can support the calcium silicate tile block 301.
[0032] Annular support plates 6 and support members 7 are installed at regular intervals on the working steel pipe 1, so as to support the calcium silicate tiles 301 in the insulation layer 3 in sections, prevent the calcium silicate tiles 301 from falling, and ensure the insulation performance of the upper insulation layer 3 of the working steel pipe 1.
[0033] Third Embodiment
[0034] Reference Figure 6 Specifically, each of the fall arrestor components includes two brackets 8, which are sleeved on the working steel pipe 1. Each bracket 8 includes a lower support plate 801, a vertical plate 802, and an upper top plate 803. The lower support plate 801 abuts against the working steel pipe 1, and multiple vertical plates 802 are fixedly connected to the lower support plate 801. The multiple vertical plates 802 are fixedly connected to the upper top plate 803.
[0035] Two supports 8 are connected and fitted onto the working steel pipe 1. The lower support plate 801 is supported by the calcium silicate tile 301 below it. The lower support plate 801 is supported by multiple vertical plates 802 on it, which in turn support the upper top plate 803. The upper top plate 803 can then support the calcium silicate tile 301 above it. Calcium silicate tile 301 can also be placed between the upper top plate 803 and the lower support plate 801.
[0036] Two supports 8 are placed at regular intervals on the working steel pipe 1 to support the calcium silicate tiles 301 in the insulation layer 3 in sections, reducing the sagging of the calcium silicate tiles 301 and ensuring the insulation performance of the upper insulation layer 3 of the working steel pipe 1. Furthermore, the supports 8 do not require welding or other methods of fixing, making installation simpler.
[0037] Working principle: Anti-fall components are installed at regular intervals on the working steel pipe 1, which can support the calcium silicate tiles 301 in the insulation layer 3 in sections, prevent the calcium silicate tiles 301 from falling, and ensure the insulation performance of the upper insulation layer 3 of the working steel pipe 1.
[0038] It should be noted that the standard parts used in this application can all be purchased from the market, and the specific connection methods of each part are all conventional methods such as bolts, rivets, and welding that are mature in the existing technology. Furthermore, the machinery, parts, and equipment all adopt conventional models in the existing technology, and will not be described in detail here.
[0039] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.
Claims
1. A prefabricated steam insulation pipe with anti-fall function, characterized in that, The system includes a working steel pipe (1), an outer protective pipe (2) sleeved on the working steel pipe (1), an insulation layer (3) between the working steel pipe (1) and the outer protective pipe (2), the insulation layer (3) including multiple calcium silicate tiles (301), the multiple calcium silicate tiles (301) being stacked sequentially around the axis of the working steel pipe (1), and multiple anti-fall components preventing the calcium silicate tiles (301) from falling on the working steel pipe (1).
2. The prefabricated steam insulation pipe with anti-fall function according to claim 1, characterized in that: Each of the aforementioned fall arrestor components includes two pipe clamps (4), which are fixedly connected by multiple fasteners (5) and clamp the working steel pipe (1). Each of the aforementioned pipe clamps (4) includes a clamping plate (401), a rib plate (402), and a fan-shaped plate (403). The clamping plate (401) abuts against the working steel pipe (1), and multiple rib plates (402) are fixedly connected to the clamping plate (401). The multiple rib plates (402) are all fixedly connected to the fan-shaped plate (403).
3. The prefabricated steam insulation pipe with anti-fall function according to claim 1, characterized in that: Each of the aforementioned fall arrestor components includes an annular support plate (6) and a support member (7). There are two annular support plates (6), which are fixedly connected by welding and sleeved on the working steel pipe (1). Multiple support members (7) are fixedly connected on the working steel pipe (1), and the multiple support members (7) are located below the two annular support plates (6) and support the two annular support plates (6).
4. The prefabricated steam insulation pipe with anti-fall function according to claim 1, characterized in that: Each of the aforementioned fall arrestor components includes two brackets (8), which are sleeved on the working steel pipe (1). Each bracket (8) includes a lower support plate (801), a vertical plate (802), and an upper top plate (803). The lower support plate (801) abuts against the working steel pipe (1), and multiple vertical plates (802) are fixedly connected to the lower support plate (801). The multiple vertical plates (802) are all fixedly connected to the upper top plate (803).