An automated noodle pulling device

Abstract

The utility model relates to the technical field of hand-pulled noodles making, and disclose an automatic hand-pulled noodles device, including the table body, mounting panel, real -time monitoring subassembly, knead and stretch dough component and noodle forming assembly. The utility model discloses through the intelligent design of innovation, has greatly promoted the efficiency and quality of hand-pulled noodles making, and humidity sensor can accurate perception dough humidity change, ensure dough to carry out processing in the optimum humidity range, avoid the decline of noodle quality caused by too dry or too wet, and hardness sensor is responsible for monitoring the hardness state of dough, and according to the hardness difference, the central processing unit will adjust the strength of kneading accordingly, to guarantee the elasticity and tenacity of noodle reach the best state, at the same time, temperature sensor real -time monitoring dough temperature, avoid the adverse effect of the taste of noodle caused by too high or too low temperature, through this series of monitoring and adjustment, ensure the consistency of noodle in elasticity, tenacity, thickness and taste.

Description

Technical Field

[0001] This utility model relates to the field of ramen making technology, specifically an automated ramen making device. Background Technology

[0002] As a popular traditional food, ramen's unique taste and flavor largely depend on the craftsmanship of its production, especially the precise control of the dough's condition and the skillful handling of kneading and stretching. Experienced ramen chefs can use their senses of touch and sight to perceive changes in the dough's moisture, hardness (tenacity), and temperature in real time, and dynamically adjust the strength, speed, and rhythm of kneading and stretching accordingly. This ensures the final noodles have excellent elasticity, resilience, thickness, and a consistently superior overall taste.

[0003] However, this traditional production method, which relies heavily on human experience and sensory judgment, has significant limitations. To overcome these problems, some mechanized or semi-automated ramen production equipment has emerged on the market. However, these devices typically have the following drawbacks:

[0004] 1. Lack of intelligent sensing: Most devices cannot sense the key physical state parameters of dough in real time and with the same precision as humans, especially the three core indicators that directly affect the rheological properties of dough and the quality of the final product: humidity, hardness (toughness) and temperature.

[0005] 2. Insufficient quality consistency: Due to the lack of real-time monitoring of core state parameters and data-based intelligent feedback control, existing equipment is unable to continuously and stably produce noodle products that meet high standards and are highly consistent in terms of elasticity, toughness, thickness and taste.

[0006] To address this, an automated noodle-making device was proposed. Utility Model Content

[0007] The purpose of this invention is to provide an automated noodle-making device that solves the technical problem that traditional devices cannot detect the humidity, temperature and hardness of dough in real time, thus achieving the goal of real-time monitoring of the humidity, temperature and hardness of dough.

[0008] To achieve the above objectives, this utility model provides the following technical solution: an automated noodle-making device, comprising a platform, a mounting plate, a real-time monitoring component, a dough kneading and stretching component, and a noodle-forming component. The mounting plate is disposed at the rear end of the upper surface of the mounting plate. The real-time monitoring component is disposed on the upper surface of the platform. The dough kneading and stretching component is disposed on the mounting plate and the platform. The noodle-forming component is disposed on one side of the platform. The real-time monitoring component includes a temperature sensor, a humidity sensor, and a hardness sensor. The temperature sensor, humidity sensor, and hardness sensor are respectively disposed on the upper surface of the middle part of the platform. A central processing unit is fixedly connected to the front end of one side of the upper surface of the platform. The dough kneading and stretching component includes a first electric telescopic rod. A connecting plate is fixedly connected to the output end of the first electric telescopic rod. A second electric telescopic rod is fixedly connected to the middle part of the connecting plate. A mounting frame is fixedly connected to the output end of the second electric telescopic rod.

[0009] Preferably, a first servo motor is fixedly connected to the middle of one side of the mounting bracket, a rotating disk is fixedly connected to the output end of the first servo motor, and a plurality of striking blocks are fixedly connected to the side of the rotating disk away from the first servo motor. A second servo motor is fixedly connected to the front part of the upper part of the outer wall of one side of the mounting plate, and a sliding groove is provided at the front end of the inner top surface of the mounting plate. The rotating disk is driven to rotate by the first servo motor, and the panel can be kneaded by the striking blocks.

[0010] Preferably, the output end of the second servo motor is fixedly connected to a threaded rod, the threaded rod is fitted with a threaded sleeve, the lower surface of the threaded sleeve is fixedly connected to a third electric telescopic rod, the output end of the third electric telescopic rod is fixedly connected to a first connecting frame, and the middle part of the surface of the platform near one side is fixedly connected to a second connecting frame. The second servo motor drives the threaded rod to rotate, and the threaded rod drives the threaded sleeve to move, thereby driving the first connecting frame to stretch and fold the dough.

[0011] Preferably, a fourth electric telescopic rod is fixedly connected to the middle of the front and rear ends of the first connecting frame and the second connecting frame. A fixing plate is fixedly connected to the output end of the fourth electric telescopic rod. A protrusion is fixedly connected to the outer wall of the fixing plate on the side near the center of the platform. The fourth electric telescopic rod can drive the fixing block to clamp the dough, thereby facilitating stretching. The protrusion can improve the stability of its fixation.

[0012] Preferably, the noodle forming component includes a through groove, which is located in the middle of the platform on the side away from the second connecting frame. A forming cylinder is fixedly connected inside the through groove, and a forming plate is threadedly connected to the lower surface of the forming cylinder. Two hydraulic telescopic rods are fixedly connected to the inner top surface of the mounting plate near the through groove. The forming plate can be easily replaced by threading, thereby facilitating the extrusion of different noodle shapes. The hydraulic telescopic rods can easily drive the extrusion plate to extrude the dough.

[0013] Preferably, the output end of the hydraulic telescopic rod is fixedly connected to an extrusion plate, and multiple connecting rods are fixedly connected to the lower surface of the platform near the forming cylinder. A collection box is fixedly connected to the lower surface of the connecting rods, and the extruded noodles can be easily collected through the collection box.

[0014] Preferably, each of the four corners of the lower surface of the platform is fixedly connected to a support leg, and each of the lower surfaces of the support legs is fixedly connected to a support base. A proofing box is fixedly connected to the middle of one side of the upper surface of the platform. The support legs can support the platform, the support base can improve the stability of the support legs, and the proofing box can facilitate the placement and proofing of dough.

[0015] Preferably, a control panel is fixedly connected to the front end of the upper surface of the platform near the central processing unit. The temperature sensor, humidity sensor, hardness sensor, central processing unit, first electric telescopic rod, second electric telescopic rod, first servo motor, second servo motor, third electric telescopic rod, fourth electric telescopic rod, hydraulic telescopic rod, and control panel are all electrically connected. The control panel facilitates operation by the staff, and the electrical connection facilitates signal transmission and reception.

[0016] This invention provides an automated noodle-making device. It has the following advantages:

[0017] (1) This utility model greatly improves the efficiency and quality of ramen making through innovative intelligent design. The humidity sensor can accurately sense the humidity change of the dough to ensure that the dough is processed within the optimal humidity range, avoiding the decline in noodle quality caused by excessive dryness or wetness. The hardness sensor is responsible for monitoring the hardness of the dough. According to the different hardness, the central processor will adjust the kneading force accordingly to ensure that the elasticity and toughness of the noodles reach the best state. At the same time, the temperature sensor monitors the dough temperature in real time to avoid the adverse effects on the taste of the noodles caused by excessively high or low temperatures. Through this series of monitoring and adjustment, the consistency of the noodles in terms of elasticity, toughness, thickness and taste is ensured.

[0018] (2) This utility model uses the first electric telescopic rod to drive the connecting plate to extend and retract, the first servo motor to drive the pounding block to knead the dough, the second servo motor to drive the threaded rod to rotate, and the threaded sleeve to drive the third electric telescopic rod and the first connecting frame to move. Then, in conjunction with the fourth electric telescopic rod, the dough is stretched and folded. This series of mechanical actions not only improves the automation level of ramen making, but also greatly reduces the labor intensity of manual operation. Attached Figure Description

[0019] Figure 1 This is a perspective view of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the orthographic section of the present invention;

[0021] Figure 3 This is a schematic diagram of the striking block structure in this utility model;

[0022] Figure 4 This is a schematic diagram of the second connecting frame structure in this utility model.

[0023] In the diagram: 1. Platform; 2. Mounting plate; 3. Real-time monitoring component; 31. Temperature sensor; 32. Humidity sensor; 33. Hardness sensor; 34. Central processing unit; 4. Kneading and stretching dough component; 41. First electric telescopic rod; 42. Connecting plate; 43. Second electric telescopic rod; 44. Mounting frame; 45. First servo motor; 46. Rotary disc; 47. Tapping block; 48. Second servo motor; 49. Slide groove; 410. Threaded rod; 411. Threaded sleeve; 412. Third electric telescopic rod; 413. First connecting frame; 414. Second connecting frame; 415. Fourth electric telescopic rod; 416. Fixing plate; 417. Protrusion; 5. Noodle forming component; 51. Through groove; 52. Forming cylinder; 53. Forming plate; 54. Hydraulic telescopic rod; 55. Extrusion plate; 56. Connecting rod; 57. Collection box; 6. Support leg; 7. Support base; 8. Proofing box; 9. Control panel. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention. Example

[0026] A preferred embodiment of the automated noodle-making device provided by this utility model is, for example... Figure 1-4 As shown: An automated noodle-making device includes a platform 1, a mounting plate 2, a real-time monitoring component 3, a dough kneading and stretching component 4, and a noodle forming component 5. The mounting plate 2 is located at the rear end of the upper surface of the mounting plate 2. The real-time monitoring component 3 is located on the upper surface of the platform 1. The dough kneading and stretching component 4 is located on the mounting plate 2 and the platform 1. The noodle forming component 5 is located on one side of the platform 1. The real-time monitoring component 3 includes a temperature sensor 31, a humidity sensor 32, and a hardness sensor 33. The temperature sensor 31, humidity sensor 32, and hardness sensor 33 are respectively located on the upper surface of the middle part of the platform 1. A central processing unit 34 is fixedly connected to the front end of one side of the upper surface of the platform 1. The dough kneading and stretching component 4 includes a first electric telescopic rod 41. The output end of the first electric telescopic rod 41 is fixedly connected to a connecting plate 42. The middle part of the connecting plate 42 is fixedly connected to a second electric telescopic rod 43. The output end of the second electric telescopic rod 43 is fixedly connected to a mounting frame 44.

[0027] A first servo motor 45 is fixedly connected to the middle of one side of the mounting bracket 44. A rotating disk 46 is fixedly connected to the output end of the first servo motor 45. Multiple striking blocks 47 are fixedly connected to the side of the rotating disk 46 away from the first servo motor 45. A second servo motor 48 is fixedly connected to the front of the upper part of the outer wall of one side of the mounting plate 2. A sliding groove 49 is opened at the front end of the inner top surface of the mounting plate (2).

[0028] The output end of the second servo motor 48 is fixedly connected to a threaded rod 410. A threaded sleeve 411 is fitted on the outside of the threaded rod 410. A third electric telescopic rod 412 is fixedly connected to the lower surface of the threaded sleeve 411. A first connecting frame 413 is fixedly connected to the output end of the third electric telescopic rod 412. A second connecting frame 414 is fixedly connected to the middle part of one side of the surface of the platform 1.

[0029] The first connecting frame 413 and the middle of the front and rear ends of the second connecting frame 414 are both fixedly connected to the fourth electric telescopic rod 415. The output end of the fourth electric telescopic rod 415 is fixedly connected to the fixing plate 416. The outer wall of the fixing plate 416 near the center of the platform 1 is fixedly connected to the protrusion 417.

[0030] Furthermore, this embodiment, through innovative intelligent design, greatly improves the efficiency and quality of ramen production. The humidity sensor 32 can accurately sense changes in the dough's humidity, ensuring that the dough is processed within the optimal humidity range, avoiding the decline in noodle quality caused by excessive dryness or wetness. The hardness sensor 33 is responsible for monitoring the hardness of the dough. Based on the different hardness, the central processing unit 34 will adjust the kneading force accordingly to ensure that the elasticity and toughness of the noodles reach the optimal state. At the same time, the temperature sensor 31 monitors the dough temperature in real time to avoid adverse effects on the noodle texture caused by excessively high or low temperatures. Through this series of monitoring and adjustments, the consistency of the noodles in terms of elasticity, toughness, thickness, and texture is ensured. Example

[0031] Based on Embodiment 1, a preferred embodiment of the automated noodle-making device provided by this utility model is as follows: Figure 1-4 As shown: The noodle forming component 5 includes a through groove 51, which is located in the middle of the side of the platform 1 away from the second connecting frame 414. A forming cylinder 52 is fixedly connected inside the through groove 51. A forming plate 53 is threadedly connected to the lower surface of the forming cylinder 52. Two hydraulic telescopic rods 54 are fixedly connected to the inner top surface of the mounting plate 2 near the through groove 51.

[0032] The output end of the hydraulic telescopic rod 54 is fixedly connected to the extrusion plate 55. Multiple connecting rods 56 are fixedly connected to the lower surface of the platform 1 near the forming cylinder 52. A collection box 57 is fixedly connected to the lower surface of the connecting rods 56.

[0033] Support legs 6 are fixedly connected to the four corners of the lower surface of the platform 1, and support bases 7 are fixedly connected to the lower surface of the support legs 6. A proofing box 8 is fixedly connected to the middle of one side of the upper surface of the platform 1.

[0034] A control panel 9 is fixedly connected to the front end of the upper surface of the platform body 1, near the central processing unit 34. Temperature sensor 31, humidity sensor 32, hardness sensor 33, central processing unit 34, first electric telescopic rod 41, second electric telescopic rod 43, first servo motor 45, second servo motor 48, third electric telescopic rod 412, fourth electric telescopic rod 415, hydraulic telescopic rod 54, and control panel 9 are all electrically connected.

[0035] Furthermore, in this embodiment, the connecting plate 42 is extended and retracted by the first electric telescopic rod 41, the dough is kneaded by the first servo motor 45 driving the pounding block 47, the threaded rod 410 is rotated by the second servo motor 48, and the third electric telescopic rod 412 and the first connecting frame 413 are moved by the threaded sleeve 411. Then, the fourth electric telescopic rod 415 extends and retracts to complete the stretching and folding of the dough. This series of mechanical actions not only improves the automation level of ramen making, but also greatly reduces the labor intensity of manual operation.

[0036] When in use, by placing the dough in the middle of the upper surface of the platform 1, the humidity sensor 32 can accurately detect the changes in the dough's humidity, ensuring that the dough is processed within the optimal humidity range and avoiding the decline in noodle quality caused by being too dry or too wet. The hardness sensor 33 is responsible for monitoring the hardness of the dough. According to the different hardness, the central processor 34 will adjust the kneading force accordingly to ensure that the elasticity and toughness of the noodles reach the best state. At the same time, the temperature sensor 31 monitors the dough temperature in real time to avoid adverse effects on the noodle texture caused by excessively high or low temperatures. Through this series of monitoring and adjustment, the consistency of the noodles in terms of elasticity, toughness, thickness and texture is ensured.

[0037] During processing, the first electric telescopic rod 41 drives the connecting plate 42 to extend and retract, the second electric telescopic rod 43 drives the mounting frame 44 to extend and retract, the first servo motor 45 drives the rotating disk 46 to rotate, the pounding block 47 kneads the dough, the second servo motor 48 drives the threaded rod 410 to rotate, and the threaded sleeve 411 drives the third electric telescopic rod 412 and the first connecting frame 413 to move. Then, in conjunction with the extension and retraction of the fourth electric telescopic rod 415, the dough is stretched and folded. This series of mechanical actions not only improves the automation level of ramen making, but also greatly reduces the labor intensity of manual operation.

[0038] When shaping noodles, the dough is placed in the forming cylinder 52, and the extrusion plate 55 is squeezed by the hydraulic telescopic rod 54. The shaped noodles fall into the collection box 57. When different noodle shapes are needed, it is only necessary to rotate and replace the forming plate 53, which is very convenient.

[0039] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An automatic noodle pulling device comprising a table body (1), a mounting plate (2), a real-time monitoring assembly (3), a kneading and stretching dough assembly (4) and a noodle forming assembly (5), characterized in that: The mounting plate (2) is located at the rear end of the upper surface of the mounting plate (2), the real-time monitoring component (3) is located on the upper surface of the platform (1), the kneading and stretching dough component (4) is located on the mounting plate (2) and the platform (1), the noodle forming component (5) is located on one side of the platform (1), the real-time monitoring component (3) includes a temperature sensor (31), a humidity sensor (32) and a hardness sensor (33), the temperature sensor (31), the humidity sensor (32) and the hardness sensor (33) are respectively located on the upper surface of the middle part of the platform (1), the front end of one side of the upper surface of the platform (1) is fixedly connected to a central processing unit (34), the kneading and stretching dough component (4) includes a first electric telescopic rod (41), the output end of the first electric telescopic rod (41) is fixedly connected to a connecting plate (42), the middle part of the connecting plate (42) is fixedly connected to a second electric telescopic rod (43), and the output end of the second electric telescopic rod (43) is fixedly connected to a mounting bracket (44).

2. The automated noodle pulling device of claim 1, wherein: A first servo motor (45) is fixedly connected to the middle of one side of the mounting bracket (44). A rotating disk (46) is fixedly connected to the output end of the first servo motor (45). A plurality of striking blocks (47) are fixedly connected to the side of the rotating disk (46) away from the first servo motor (45). A second servo motor (48) is fixedly connected to the front of the upper part of the outer wall of one side of the mounting plate (2). A sliding groove (49) is opened at the front end of the inner top surface of the mounting plate (2).

3. The automated noodle pulling device of claim 2, wherein: The output end of the second servo motor (48) is fixedly connected to a threaded rod (410), and a threaded sleeve (411) is fitted on the outside of the threaded rod (410). A third electric telescopic rod (412) is fixedly connected to the lower surface of the threaded sleeve (411). A first connecting frame (413) is fixedly connected to the output end of the third electric telescopic rod (412). A second connecting frame (414) is fixedly connected to the middle part of the surface of the platform (1) near one side.

4. The automated noodle-making device according to claim 3, characterized in that: The first connecting frame (413) and the second connecting frame (414) are both fixedly connected to the middle of the front and rear ends of the fourth electric telescopic rod (415). The output end of the fourth electric telescopic rod (415) is fixedly connected to the fixing plate (416). The outer wall of the fixing plate (416) near the center of the platform (1) is fixedly connected to the protrusion (417).

5. An automated noodle-making device according to claim 1, characterized in that: The noodle forming component (5) includes a through groove (51), which is located in the middle of the platform (1) on the side away from the second connecting frame (414). A forming cylinder (52) is fixedly connected inside the through groove (51), and a forming plate (53) is threadedly connected to the lower surface of the forming cylinder (52). Two hydraulic telescopic rods (54) are fixedly connected to the inner top surface of the mounting plate (2) on the side near the through groove (51).

6. An automated noodle-making device according to claim 5, characterized in that: The output end of the hydraulic telescopic rod (54) is fixedly connected to an extrusion plate (55), and a plurality of connecting rods (56) are fixedly connected to the lower surface of the platform (1) near the forming cylinder (52), and a collection box (57) is fixedly connected to the lower surface of the connecting rod (56).

7. An automated noodle-making device according to claim 1, characterized in that: Support legs (6) are fixedly connected to the four corners of the lower surface of the platform (1), and support seats (7) are fixedly connected to the lower surface of the support legs (6). A proofing box (8) is fixedly connected to the middle of one side of the upper surface of the platform (1).

8. An automated noodle-making device according to claim 1, characterized in that: A control panel (9) is fixedly connected to the front end of the upper surface of the platform (1) near the central processing unit (34). The temperature sensor (31), humidity sensor (32), hardness sensor (33), central processing unit (34), first electric telescopic rod (41), second electric telescopic rod (43), first servo motor (45), second servo motor (48), third electric telescopic rod (412), fourth electric telescopic rod (415), hydraulic telescopic rod (54), and control panel (9) are all electrically connected.

Images