A water vapor adjustable heating structure

Abstract

The utility model discloses a kind of water vapor adjustable heating structure, comprising: reaction kettle, stirring structure, steam heating tank and steam heating structure, the steam heating tank and the reaction kettle are connected by steam heating structure, the stirring structure is installed on the reaction kettle, and the stirring structure is connected on the steam heating structure, the utility model relates to water vapor heating technical field, in heating evaporation link, coiled inductance heater efficiently heats metal heating rod, high-pressure electric push rod pushes high-pressure push plate to realize the stable drainage of liquid between stock solution tank and high-pressure tank, liquid is drained to metal heating rod by spiderweb shunt pipe and J-type siphon, using high-temperature instantaneous evaporation, and the screening board in J-type siphon can shunt atomization of liquid, greatly improve evaporation efficiency and effect.

Description

Technical Field

[0001] This utility model relates to the field of water vapor heating technology, specifically to an adjustable water vapor heating structure. Background Technology

[0002] In existing technologies, there are several problems that urgently need to be solved in processes involving liquid heating and evaporation as well as material mixing and stirring within the reactor. In the heating and evaporation stage, traditional heating methods may suffer from low heating efficiency and incomplete liquid evaporation, making it difficult to achieve efficient and instantaneous evaporation of the liquid, resulting in low overall reaction efficiency. Furthermore, the liquid's diversion and atomization effects during heating are poor, failing to fully atomize the liquid and ensure adequate contact with the high-temperature heating elements, thus limiting the improvement of evaporation efficiency and effectiveness.

[0003] Regarding the mixing structure, existing mixing methods often fail to achieve high-quality mixing of materials. The movement of the mixing blades is unidirectional, typically only rotating in one direction, unable to coordinate forward and reverse rotations, resulting in uneven mixing and unsatisfactory mixing effects. Furthermore, the coordination between the mixing and heating structures is poor, failing to fully utilize the generated steam for efficient heat exchange, thus affecting the overall reaction efficiency and effect. While existing technologies may already offer solutions to these problems, this invention aims to provide an alternative or replacement solution. Utility Model Content

[0004] To achieve the above objectives, this utility model provides the following technical solution: a water-vapor adjustable heating structure, comprising: a reaction vessel, a stirring structure, a steam heating box, and a steam heating structure. The steam heating box and the reaction vessel are interconnected via the steam heating structure. The stirring structure is mounted on the reaction vessel and connected to the steam heating structure. The steam heating structure includes: a coiled inductive heater, multiple metal heating rods, multiple spider web supports, a high-pressure box, a high-pressure electric push rod, a high-pressure push plate, a raw liquid tank, a feeding valve, a transfer valve, a spider web diversion pipe, multiple J-shaped siphon pipes, and multiple screening plates.

[0005] The coiled inductive heater is installed inside the steam heating box. Multiple spiderweb supports are installed inside the steam heating box. Multiple metal heating rods are evenly inserted into the spiderweb supports. The high-pressure box is installed outside the steam heating box. The high-pressure electric push rod is installed inside the high-pressure box. The high-pressure push plate is installed on the pushing end of the high-pressure electric push rod. The feeding valve and the transfer valve are respectively installed on both sides of the high-pressure box, and the feeding valve is connected to the raw liquid tank. The spiderweb diversion pipe is installed on the steam heating box and connected to the transfer valve. Multiple J-shaped siphons are evenly inserted into the spiderweb diversion pipe and the steam heating box, and the multiple J-shaped siphons are movably fitted onto multiple metal heating rods. Multiple screening plates are respectively installed inside the multiple J-shaped siphons.

[0006] It should be noted that, as described above, the metal heating rods inside the steam heating box are electrically heated by a coiled inductive heater. A high-pressure electric push rod inside the high-pressure box drives a high-pressure push plate to rise and fall stably. This rise and fall of the high-pressure push plate draws liquid from the inside of the raw liquid tank to the inside of the high-pressure box. The process then reverses, drawing the liquid into the high-pressure box. The liquid is then drawn through a spiderweb-like distribution pipe, and through multiple J-shaped siphons on the pipe, it is drawn to multiple metal heating rods inside the steam heating box. The high-pressure liquid is then drawn to the high-temperature metal heating rods, where it undergoes high-temperature evaporation. The high-temperature steam is then drawn to the stirring structure on the reactor. The liquid is then divided by a sieve plate on the J-shaped siphon, and finally atomized onto the inductive high-temperature metal heating rods.

[0007] Preferably, the stirring structure includes: a pair of drive shaft tubes, a pair of flow-dividing discs, a pair of flow-dividing spider web tubes, multiple stirring and heat dissipation shaft tubes, a stirring gearbox, a stirring drive motor, multiple sleeve shaft tubes, multiple metal strips, multiple stirring blades, a concave driving arc, a convex driving ring, multiple stirring magnets, a stirring sleeve rack, an external stirring drive motor, and an external stirring gear;

[0008] A pair of drive shaft tubes are respectively inserted into the upper and lower ends of the reactor. A pair of flow-dividing discs are respectively fitted onto the pair of drive shaft tubes. A pair of flow-dividing spider web tubes are respectively inserted into the pair of flow-dividing discs, and the pair of flow-dividing spider web tubes are respectively connected to the pair of drive shaft tubes. Multiple stirring and cooling shaft tubes are respectively inserted into the pair of flow-dividing discs and the pair of flow-dividing spider web tubes. Multiple fitting shaft tubes are respectively fitted onto multiple stirring and cooling shaft tubes. The stirring gearbox is fitted onto the drive shaft tubes. The driving end of the stirring drive is connected to the stirring gearbox. Multiple metal... The stirring strips are evenly inserted into the reactor, the stirring blades are respectively installed on the multiple sleeve shaft tubes, the concave driving arc is installed on the outside of the reactor, the convex driving ring slide is inserted into the inside of the concave driving arc, the multiple stirring magnets are respectively installed on the multiple stirring blades and the convex driving ring, the stirring external drive motor is installed on the outside of the reactor, the stirring sleeve rack is sleeved on the convex driving ring, the stirring external gear is installed on the drive end of the stirring external drive motor, and the stirring external gear and the stirring sleeve rack are meshed;

[0009] It should be noted that, as described above, the operation of the stirring drive motor drives the stirring gearbox on the drive end of the stirring drive motor. The gearbox drives the drive shaft tube inside the stirring gearbox via a pin, drawing steam into the inner side of the drive shaft tube. The drive shaft tube then draws the steam into the inner side of the distribution spider web tube, which in turn draws the steam into the inner side of multiple stirring cooling shaft tubes. These multiple cooling shaft tubes then distribute the steam to the inner side of the reactor. Simultaneously, the operation of the external stirring drive motor drives the external stirring gear to rotate. This external gear drives the stirring rack of the stirring assembly, which in turn drives the convex drive ring on it to rotate. The convex drive ring rotates stably along the inner side of the concave drive arc, driving the stirring magnet on it. The magnet on the convex drive ring transmits magnetism to the metal strips, which in turn transmit magnetism to the stirring magnets on the stirring blades. This causes the multiple stirring blades to drive the set shaft tubes on them. Simultaneously, the counter-rotation of the stirring blades achieves a combination of forward and reverse rotation, thus ensuring stable mixing.

[0010] Preferably, a temperature sensor is provided on the inner side of the pair of diverting disks.

[0011] Preferably, the plurality of stirring and cooling shaft tubes are provided with a plurality of exhaust holes.

[0012] Preferably, the plurality of vent holes are at a 45-degree angle to the stirring and cooling shaft tube.

[0013] Preferably, multiple unidirectional horn-shaped rubber rings are provided on the inner side of the plurality of stirring and cooling shaft tubes.

[0014] Beneficial effects

[0015] This invention provides a water vapor adjustable heating structure. Compared with existing technologies, this water vapor adjustable heating structure offers the following advantages: In the heating and evaporation stage, a coiled inductive heater efficiently heats the metal heating rod. A high-pressure electric pusher drives a high-pressure push plate to achieve stable liquid flow between the raw liquid tank and the high-pressure tank. The liquid is guided to the metal heating rod via a spider web-like distribution pipe and a J-shaped siphon, where it evaporates instantly at high temperature. Furthermore, the sieve plate inside the J-shaped siphon atomizes the liquid, greatly improving evaporation efficiency and effect. In the stirring structure, the stirring drive motor drives the drive shaft tube through the stirring gearbox, allowing steam to enter multiple stirring and cooling shaft tubes through the distribution spider web tube and dissipate into the reaction vessel, achieving efficient heat exchange. Simultaneously, the external stirring drive motor drives the external stirring gear, causing the convex drive ring to rotate stably along the concave drive arc. Magnetic transmission allows the stirring blades to rotate in both forward and reverse directions, thoroughly mixing the materials. This unique design ensures both efficient heating and evaporation and high-quality mixing of materials, effectively improving the overall reaction efficiency and effect. Attached Figure Description

[0016] Figure 1 This is a front sectional view of the water vapor adjustable heating structure described in this utility model.

[0017] Figure 2 This is a side cross-sectional view of the water vapor adjustable heating structure described in this utility model.

[0018] Figure 3 for Figure 1 A magnified view of the letter "A" in the image.

[0019] In the diagram: 1. Reactor; 2. Coiled inductive heater; 3. Metal heating rod; 4. Spider web support; 5. High-pressure box; 6. High-pressure electric push rod; 7. High-pressure push plate; 8. Raw material tank; 9. Feed valve; 10. Transfer valve; 11. Spider web diverter pipe; 12. J-type siphon pipe; 13. Screening plate; 14. Drive shaft tube; 15. Diverter disc; 16. Diverter spider web tube; 17. Stirring and cooling shaft tube; 18. Stirring gearbox; 19. Stirring drive motor; 20. Set shaft tube; 21. Metal strip; 22. Stirring blade; 23. Concave drive arc; 24. Convex drive ring; 25. Stirring magnet; 26. Stirring set rack; 27. External stirrer drive motor; 28. External stirrer gear. Detailed Implementation

[0020] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0021] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires. Appropriate controllers and encoders should be selected according to the actual situation to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in sequence. The detailed connection methods are well-known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control further.

[0022] Example

[0023] The present invention will now be described in detail with reference to the accompanying drawings, such as... Figure 1-3As shown, the steam heating box and the reaction vessel 1 are interconnected via a steam heating structure. The stirring structure is installed on the reaction vessel 1 and connected to the steam heating structure. The steam heating structure includes: a coiled inductive heater 2, multiple metal heating rods 3, multiple spider web supports 4, a high-pressure box 5, a high-pressure electric push rod 6, a high-pressure push plate 7, a raw liquid tank 8, a feeding valve 9, a transfer valve 10, a spider web diversion pipe 11, multiple J-shaped siphon pipes 12, and multiple screening plates 13. The coiled inductive heater 2 is installed inside the steam heating box, multiple spider web supports 4 are installed inside the steam heating box, multiple metal heating rods 3 are evenly inserted into the spider web supports 4, the high-pressure box 5 is installed outside the steam heating box, the high-pressure electric push rod 6 is installed inside the high-pressure box 5, the high-pressure push plate 7 is installed on the pushing end of the high-pressure electric push rod 6, and the feeding valve 9 and the transfer valve 10 are connected to the steam heating structure. Rotary valves 10 are respectively installed on both sides of the high-pressure box 5, and the feeding valve 9 is connected to the raw liquid tank 8. The spider web diversion pipe 11 is installed on the steam heating box and is connected to the intermediate valve 10. Multiple J-shaped siphon pipes 12 are evenly inserted into the spider web diversion pipe 11 and the steam heating box, and the multiple J-shaped siphon pipes 12 are respectively movably fitted onto multiple metal heating rods 3. Multiple screening plates 13 are respectively... Installed on the inner side of multiple J-shaped siphon tubes 12; the stirring structure includes: a pair of drive shaft tubes 14, a pair of diverting discs 15, a pair of diverting spider web tubes 16, multiple stirring and heat dissipation shaft tubes 17, stirring gearbox 18, stirring drive motor 19, multiple sleeve shaft tubes 20, multiple metal strips 21, multiple stirring blades 22, concave driving arc 23, convex driving ring 24, multiple stirring magnets 25, stirring sleeve rack 26, stirring external drive motor 27, and stirring external gear 28;A pair of drive shaft tubes 14 are respectively inserted into the upper and lower ends of the reactor 1. A pair of flow-dividing discs 15 are respectively fitted onto the pair of drive shaft tubes 14. A pair of flow-dividing spider web tubes 16 are respectively inserted into the pair of flow-dividing discs 15, and the pair of flow-dividing spider web tubes 16 are respectively connected to the pair of drive shaft tubes 14. A plurality of stirring and cooling shaft tubes 17 are respectively inserted into the pair of flow-dividing discs 15 and the pair of flow-dividing spider web tubes 16. A plurality of mounting shaft tubes 20 are respectively fitted onto the plurality of stirring and cooling shaft tubes 17. The stirring gearbox 18 is fitted onto the drive shaft tubes 14. The driving end of the stirring drive motor 19 is connected to the stirring gearbox 18. A plurality of metal strips 21 are evenly inserted into the reactor 1. A plurality of stirring blades 22 are respectively installed on the plurality of mounting shaft tubes 20. The concave shape A driving arc 23 is installed on the outside of the reactor 1. A convex driving ring 24 slides into the inside of the concave driving arc 23. Multiple stirring magnets 25 are respectively installed on multiple stirring blades 22 and the convex driving ring 24. An external stirring drive 27 is installed on the outside of the reactor 1. A stirring gear rack 26 is fitted onto the convex driving ring 24. An external stirring gear 28 is installed on the drive end of the external stirring drive 27, and the external stirring gear 28 meshes with the stirring gear rack 26. Temperature sensors are provided on the inner sides of a pair of diverting discs 15. Multiple vent holes are provided on multiple stirring heat dissipation shafts 17. The multiple vent holes are at a 45-degree angle to the stirring heat dissipation shafts 17. Multiple one-way horn-shaped rubber rings are provided on the inner sides of multiple stirring heat dissipation shafts 17.

[0024] According to the appendix Figure 1-3It is found that the coiled inductive heater 2 electrically heats the metal heating rod 3 inside the steam heating box. The high-pressure electric push rod 6 inside the high-pressure box 5 drives the high-pressure push plate 7 to rise and fall stably. The rise and fall of the high-pressure push plate 7 diverts the liquid inside the raw liquid tank 8 to the inside of the high-pressure box 5. Then, the operation reverses, thus adsorbing the liquid into the high-pressure box 5. The liquid is then diverted to the spider web diversion pipe 11 under high pressure. The liquid is then diverted to the steam heating box through multiple J-shaped siphon pipes 12 on the spider web diversion pipe 11. High-pressure liquid is drawn onto multiple metal heating rods 3 on the inner side, causing the liquid to evaporate at high temperature. The high-temperature steam is then drawn onto the stirring structure on the reactor 1, where it is divided by the sieve plate 13 on the J-shaped siphon 12. This division atomizes the liquid onto the inductive high-temperature metal heating rods 3. The stirring drive 19 operates, driving the stirring gearbox 18 on its drive end. The gearbox 18 is driven by a pin, which drives the drive shaft tube 14 inside the stirring gearbox 18, drawing steam to... Inside the drive shaft tube 14, steam is guided to the inside of the distribution spider web tube 16. The distribution spider web tube 16 then guides the steam to the inside of multiple stirring and cooling shaft tubes 17, which then distribute the steam to the inside of the reactor 1. Simultaneously, the external stirring drive motor 27 operates, driving the external stirring gear 28 to rotate. The external stirring gear 28 drives the stirring assembly rack 26, which meshes with the gear, to rotate. The stirring assembly rack 26 then drives the convex drive ring 24 on it to rotate. The convex drive ring 24 rotates stably along the inner side of the concave drive arc 23. The convex drive ring 24 drives the stirring magnet 25 on it. The stirring magnet 25 on the convex drive ring 24 transmits magnetism to the metal strip 21. The multiple metal strips 21 transmit magnetism to the stirring magnet 25 on the stirring blades 22. This causes the multiple stirring blades 22 to drive the sleeve shaft 20 on them. At the same time, the reverse rotation of the stirring blades 22 achieves the coordination of forward and reverse rotation, thereby stabilizing the mixing.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A water vapor adjustable heating structure, comprising: A reaction vessel, a stirring structure, a steam heating box, and a steam heating structure are provided. The steam heating box and the reaction vessel are interconnected via the steam heating structure. The stirring structure is installed on the reaction vessel and connected to the steam heating structure. The steam heating structure comprises: a coiled inductive heater, multiple metal heating rods, multiple spider web supports, a high-pressure box, a high-pressure electric push rod, a high-pressure push plate, a raw liquid tank, a feeding valve, a transfer valve, a spider web diversion pipe, multiple J-type siphon pipes, and multiple screening plates. The coiled inductive heater is installed inside the steam heating box. Multiple spiderweb supports are installed inside the steam heating box. Multiple metal heating rods are evenly inserted into the spiderweb supports. The high-pressure box is installed outside the steam heating box. The high-pressure electric push rod is installed inside the high-pressure box. The high-pressure push plate is installed on the pushing end of the high-pressure electric push rod. The feeding valve and the transfer valve are respectively installed on both sides of the high-pressure box, and the feeding valve is connected to the raw liquid tank. The spiderweb diversion pipe is installed on the steam heating box and connected to the transfer valve. Multiple J-shaped siphons are evenly inserted into the spiderweb diversion pipe and the steam heating box, and the multiple J-shaped siphons are movably fitted onto multiple metal heating rods. Multiple screening plates are respectively installed inside the multiple J-shaped siphons.

2. The water vapor adjustable heating structure according to claim 1, characterized in that, The stirring structure includes: a pair of drive shaft tubes, a pair of flow-dividing discs, a pair of flow-dividing spider web tubes, multiple stirring and heat dissipation shaft tubes, a stirring gearbox, a stirring drive motor, multiple sleeve shaft tubes, multiple metal strips, multiple stirring blades, a concave driving arc, a convex driving ring, multiple stirring magnets, a stirring sleeve rack, an external stirring drive motor, and an external stirring gear. A pair of drive shaft tubes are respectively inserted into the upper and lower ends of the reactor. A pair of flow-dividing discs are respectively fitted onto the pair of drive shaft tubes. A pair of flow-dividing spider web tubes are respectively inserted into the pair of flow-dividing discs, and the pair of flow-dividing spider web tubes are respectively connected to the pair of drive shaft tubes. Multiple stirring and cooling shaft tubes are respectively inserted into the pair of flow-dividing discs and the pair of flow-dividing spider web tubes. Multiple fitting shaft tubes are respectively fitted onto multiple stirring and cooling shaft tubes. The stirring gearbox is fitted onto the drive shaft tubes. The driving end of the stirring drive is connected to the stirring gearbox. Multiple metal... The stirring strips are evenly inserted into the reactor vessel. Multiple stirring blades are respectively installed on multiple sleeve shaft tubes. The concave driving arc is installed on the outside of the reactor vessel. The convex driving ring slide is inserted into the inside of the concave driving arc. Multiple stirring magnets are respectively installed on multiple stirring blades and the convex driving ring. The stirring external drive motor is installed on the outside of the reactor vessel. The stirring sleeve rack is fitted onto the convex driving ring. The stirring external gear is installed on the drive end of the stirring external drive motor, and the stirring external gear and the stirring sleeve rack are meshed.

3. The water vapor adjustable heating structure according to claim 2, characterized in that, Temperature sensors are provided on the inner side of the pair of diverting disks.

4. The water vapor adjustable heating structure according to claim 3, characterized in that, Multiple exhaust holes are provided on the multiple stirring and cooling shaft tubes.

5. The water vapor adjustable heating structure according to claim 4, characterized in that, The plurality of exhaust holes are at a 45-degree angle to the stirring and cooling shaft tube.

6. The water vapor adjustable heating structure according to claim 5, characterized in that, Multiple one-way horn-shaped rubber rings are provided on the inner side of the multiple stirring and cooling shaft tubes.

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