A stop pin O-ring anti-missing sorting device

Abstract

The utility model discloses a kind of stop pin O-ring prevent missing sorting equipment, including equipment box, the outer wall of equipment box is fixedly arranged with controller, the top of equipment box is through, vibration disc mechanism is provided in equipment box, vibration disc mechanism includes shell, vibrator is fixedly arranged in the bottom of equipment box, vibrator is fixedly connected with shell, first track is fixedly arranged in shell, second track is arranged in the below of first track, second track is fixedly arranged in shell, first electric slide is slidably arranged on first track, second electric slide is slidably arranged on second track, first perforation is arranged in the side of shell, the outer wall of first electric slide is fixedly arranged with first U-shaped discharge plate, the utility model solves the traditional part sorting mainly relies on manual operation, due to O-ring small size, similar shape, and the number is huge on production line, this method is not only inefficient, and prone to sorting error due to human factors.

Description

Technical Field

[0001] This utility model relates to the field of vibratory feeder mechanism technology, and in particular to a sorting device with a stop pin O-ring to prevent omissions. Background Technology

[0002] In modern industrial production, the application of automated equipment is becoming increasingly widespread, especially in the fields of parts processing and assembly. To improve production efficiency and product quality, and reduce labor costs, enterprises commonly use automated equipment for parts sorting and inspection. Among these, O-rings, as a common sealing component in sorting equipment to prevent omissions, are widely used in industries such as automotive, machinery, and electronics.

[0003] Traditional parts sorting mainly relies on manual operation. Due to the small size and similar shape of O-rings, and the large number of them on the production line, this method is not only inefficient, but also prone to sorting errors due to human factors. Therefore, this utility model proposes a sorting device for preventing the omission of stop pin O-rings to solve the above problems. Utility Model Content

[0004] In view of the defects of the existing technology, the purpose of this utility model is to provide a sorting device with a stop pin O-ring to prevent omission.

[0005] To achieve the above objectives, this utility model provides a sorting device for preventing the loss of O-rings with stop pins, including a device box. A controller is fixedly installed on the outer wall of the device box. The top of the device box is open through the box. A vibratory feeder mechanism is installed inside the device box. The vibratory feeder mechanism includes a housing. A vibrator is fixedly installed at the bottom of the device box and is fixedly connected to the housing. A first track is fixedly installed inside the housing. A second track is installed below the first track and is fixedly installed inside the housing. A first electric slide rail is slidably installed on the first track and on the second track... The device is equipped with a second electric slide rail. A first through hole is provided on one side of the housing. A first U-shaped discharge plate is fixedly provided on the outer wall of the first electric slide rail. A second through hole is provided on one side of the equipment box. The first U-shaped discharge plate passes through the first through hole and the second through hole in sequence and extends outward. A third through hole is provided on the other side of the housing. A second U-shaped discharge plate is fixedly provided on the outer wall of the second electric slide rail. A fourth through hole is provided on the other side of the equipment box. The second U-shaped discharge plate passes through the third through hole and the fourth through hole in sequence and extends outward. An optical fiber sensor is provided below the second U-shaped discharge plate.

[0006] Furthermore, a defective product box is provided directly below the first U-shaped discharge plate, and a good product box is provided directly below the second U-shaped discharge plate. A housing cover is detachably attached to the top of the housing.

[0007] Furthermore, an installation groove is provided above the first electric slide rail, and an image recognition sensor is fixedly installed in the installation groove. The image recognition sensor is electrically connected to the controller.

[0008] Furthermore, a first drive motor is fixedly installed on one side of the first U-shaped discharge plate near the first electric slide, and a second drive motor is fixedly installed on the other side. Support blocks are fixedly installed at the output ends of the first drive motor and the second drive motor respectively. The support blocks are fixedly connected to the sweeping block. Both the first drive motor and the second drive motor are electrically connected to the controller.

[0009] Furthermore, a third drive motor is fixedly installed on the side of the second U-shaped discharge plate near the second electric slide rail, and a sweeping rod is fixedly installed at the output end of the third drive motor. The third drive motor is electrically connected to the controller.

[0010] Furthermore, a cover plate is rotatably provided on one side of the top of the equipment box, and an inverted U-shaped handle is fixedly provided at the top center of the cover plate.

[0011] Furthermore, the inverted U-shaped handle is made of stainless steel, and a groove is provided on one side of the top of the equipment box. When the cover is on the equipment box cover, it rests on the groove.

[0012] Furthermore, the bottom of the equipment box is fixedly provided with support legs at the four corners, and the bottom of the support legs is fixedly provided with anti-slip blocks at the four corners, and the bottom of the anti-slip blocks is provided with anti-slip threads.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. The system includes a vibrator, a second electric slide rail, a first electric slide rail, a first U-shaped discharge plate, and a second U-shaped discharge plate. The material to be screened is placed on the first electric slide rail of the vibrating disc. The vibration of the vibrator arranges the material in the vibrating disc in an orderly manner on the first electric slide rail. When the material moves in the first electric slide rail, if the image recognition sensor does not detect an O-ring, the controller activates the first and second drive motors. Under the action of the sweeping blocks, material without O-rings (NG products) is swept into the first U-shaped discharge plate. When the image recognition sensor detects an O-ring, the controller activates the first and second drive motors. Under the action of the sweeping blocks, parts with O-rings (OK products) are swept into the second electric slide rail. The device controls the third drive motor to work, causing the sweeping bar to sweep the stop pin O-ring into the second U-shaped discharge plate. OK products and NG products are guided to the good product box and the defective product box respectively after screening, realizing automatic sorting. A fiber optic sensor is installed below the outlet of the second U-shaped discharge plate to detect the number of OK products discharged. When the number of OK products discharged reaches the preset value, the equipment automatically stops to prevent over-feeding. If feeding needs to continue, the operator needs to press the start button of the vibratory feeder, and the equipment will start working again. The above steps are repeated until all materials are screened. This solves the problem that traditional parts sorting mainly relies on manual operation. Because O-rings are small in size, similar in shape, and numerous on the production line, this method is not only inefficient, but also prone to sorting errors due to human factors.

[0015] 2. The cover plate and inverted U-shaped handle make it easy to open the cover plate by holding the inverted U-shaped handle. Closing the cover plate can protect the inside of the equipment box. The anti-slip performance of the anti-slip block is improved by the anti-slip threads on the bottom of the anti-slip block. Attached Figure Description

[0016] To more clearly illustrate the solutions in this utility model, the drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0017] Figure 1 This is a perspective view provided by this utility model;

[0018] Figure 2 This is a perspective view of the housing provided by this utility model;

[0019] Figure 3 This is the first top sectional view provided by this utility model;

[0020] Figure 4 This is the second top sectional view provided by this utility model;

[0021] Figure 5 This is an enlarged schematic diagram of part A provided by this utility model;

[0022] Figure 6 This is an enlarged schematic diagram of part B provided by this utility model.

[0023] Explanation of reference numerals in the attached figures:

[0024] 1. U-shaped handle; 2. Cover plate; 3. Equipment box; 4. Housing cover; 5. Housing; 6. Second perforation; 7. First U-shaped discharge plate; 8. Defective product box; 9. Controller; 10. Fourth perforation; 11. Second U-shaped discharge plate; 12. Support leg; 13. Anti-slip block; 14. Fiber optic sensor; 15. Slot; 16. Good product box; 17. First perforation; 18. Third perforation; 19. Second electric slide rail; 20. First electric slide rail; 21. Third drive motor; 22. Mounting slot; 23. Image recognition sensor; 24. Sweeping block; 25. Support block; 26. First drive motor; 27. Sweeping rod. Detailed Implementation

[0025] The preferred embodiments of this utility model will now be described in detail with reference to the accompanying drawings, so that the advantages and features of this utility model can be more easily understood by those skilled in the art, thereby providing a clearer and more definite definition of the scope of protection of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0026] The terms "comprising" and "having," and any variations thereof, used in the specification, claims, and accompanying drawings of this utility model are intended to cover non-exclusive inclusion. The terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this utility model are used to distinguish different objects, not to describe a specific order.

[0027] Please see Figure 1-6A sorting device for preventing omissions using O-ring stop pins includes a housing 3. A controller 9 is fixedly installed on the outer wall of the housing 3. The top of the housing 3 is open, and a vibrating disc mechanism is installed inside the housing 3. The vibrating disc mechanism includes a housing 5. A vibrator is fixedly installed at the bottom inside the housing 3 and is fixedly connected to the housing 5. A first track is fixedly installed inside the housing 5, and a second track is installed below the first track and fixedly installed inside the housing 5. A first electric slide rail 20 is slidably installed on the first track. The material to be sorted is placed on the first electric slide rail 2 of the vibrating disc. The vibration of the vibrator arranges the material in the vibrating disc in an orderly manner on the first electric slide rail 2. A second electric slide rail 19 is slidably installed on the second track. The housing 5... A first through hole 17 is provided on one side of the housing 3. A first U-shaped discharge plate 7 is fixedly installed on the outer wall of the first electric slide 20. A second through hole 6 is provided on one side of the housing 3. The first U-shaped discharge plate 7 passes through the first through hole 17 and the second through hole 6 in sequence and extends outward. A third through hole 18 is provided on the other side of the housing 5. A second U-shaped discharge plate 11 is fixedly installed on the outer wall of the second electric slide 19. A fourth through hole 10 is provided on the other side of the housing 3. The second U-shaped discharge plate 11 passes through the third through hole 18 and the fourth through hole 10 in sequence and extends outward. A fiber optic sensor 14 is provided below the second U-shaped discharge plate 11. A defective product box 8 is provided directly below the first U-shaped discharge plate 7. A good product box 8 is provided directly below the second U-shaped discharge plate 11. Box 16, the top of the shell 5 is detachably fitted with a shell cover 4. A mounting groove 22 is provided above the first electric slide 20, and an image recognition sensor 23 is fixedly installed in the mounting groove 22. The image recognition sensor 23 is electrically connected to the controller 9. A first drive motor 26 is fixedly installed on one side of the first U-shaped discharge plate 7 near the first electric slide 20, and a second drive motor is fixedly installed on the other side. Support blocks 25 are fixedly installed at the output ends of the first drive motor 26 and the second drive motor, respectively, and the support blocks 25 are fixedly connected to the sweeping block 24. Both the first drive motor 26 and the second drive motor are electrically connected to the controller 9. When the material moves in the first electric slide 2, if the image recognition sensor 23 does not recognize the O-ring, the controller controls the first drive motor... The operation of the first drive motor 26 and the second drive motor, under the action of the sweeping block 24, sweeps the material without O-rings (NG products) into the first U-shaped discharge plate 7. A third drive motor 21 is fixedly installed on the side of the second U-shaped discharge plate 11 near the second electric slide rail 19. A sweeping rod 28 is fixedly installed at the output end of the third drive motor 21. The third drive motor 21 is electrically connected to the controller 9. When the image recognition sensor 23 detects an O-ring, the controller controls the operation of the first drive motor 26 and the second drive motor. Under the action of the sweeping block 24, parts with O-rings (OK products) are swept into the second electric slide rail 19. The controller then controls the third drive motor 21 to operate, causing the sweeping rod 28 to sweep the stop pin O-ring into the second U-shaped discharge plate 11.OK and NG products are guided to the good product bin 16 and the defective product bin 8 respectively after screening, achieving automatic sorting. A fiber optic sensor 14 is installed below the outlet of the second U-shaped discharge plate 11 to detect the number of OK products discharged. When the number of OK products discharged reaches a preset value, the equipment automatically stops to prevent overfeeding. If continued feeding is required, the operator must press the start button of the vibratory feeder, and the equipment will restart, repeating the above steps until all materials have been screened.

[0028] As an improvement to the above technical solution, a cover plate 2 is rotatably installed on one side of the top of the equipment box 3. An inverted U-shaped handle 1 is fixedly installed at the middle of the top of the cover plate 2. The inverted U-shaped handle 1 is made of stainless steel. A groove 15 is opened on one side of the top of the equipment box 3. When the cover plate 2 is closed on the equipment box 3, it rests on the groove 15. Holding the inverted U-shaped handle 1 makes it easy to open the cover plate 2. Closing the cover plate 2 can protect the inside of the equipment box 3. Support legs 12 are fixedly installed at the four corners of the bottom of the equipment box 3. Anti-slip blocks 13 are fixedly installed at the four corners of the bottom of the support legs 12. Anti-slip threads are provided at the bottom of the anti-slip blocks 13. By providing anti-slip threads at the bottom of the anti-slip blocks 13, the anti-slip performance of the anti-slip blocks 13 is improved.

[0029] The working principle and usage of this utility model:

[0030] In use, the materials to be screened are placed on the first electric slide rail 2 of the vibratory feeder. The vibration of the vibrator arranges the materials in the vibratory feeder in an orderly manner on the first electric slide rail 2. When the material moves in the first electric slide rail 2, if the image recognition sensor 23 does not detect an O-ring, the controller controls the operation of the first drive motor 26 and the second drive motor. Under the action of the sweeping block 24, materials without O-rings (NG products) are swept into the first U-shaped discharge plate 7. When the image recognition sensor 23 detects an O-ring, the controller controls the operation of the first drive motor 26 and the second drive motor. Under the action of the sweeping block 24, parts with O-rings (OK products) are swept into the second electric slide rail 19. The controller then controls the third drive motor 21 to operate, making... The sweeping bar 28 sweeps the stop pin O-ring into the second U-shaped discharge plate 11. OK and NG products are guided to the good product box 16 and the defective product box 8 respectively after screening, realizing automatic sorting. A fiber optic sensor 14 is installed below the outlet of the second U-shaped discharge plate 11 to detect the number of OK products discharged. When the number of OK products discharged reaches the preset value, the equipment automatically stops to prevent overfeeding. If feeding needs to continue, the operator needs to press the start button of the vibratory feeder, and the equipment will start working again. Repeat the above steps until all materials are screened. Holding the inverted U-shaped handle 1 makes it easy to open the cover plate 2. Closing the cover plate 2 can protect the inside of the equipment box 3. The anti-slip performance of the anti-slip block 13 is improved by setting anti-slip threads at the bottom of the anti-slip block 13.

[0031] The above description is only used to illustrate the technical solution of this utility model, and is not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Any equivalent structural or procedural transformations made using the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A sorting device with stop pins and O-rings to prevent omissions, characterized in that: The device includes a housing (3), on which a controller (9) is fixedly installed on the outer wall. The top of the housing (3) is open. A vibratory feeder mechanism is installed inside the housing (3). The vibratory feeder mechanism includes a housing (5). A vibrator is fixedly installed at the bottom inside the housing (3). The vibrator is fixedly connected to the housing (5). A first track is fixedly installed inside the housing (5). A second track is installed below the first track. The second track is fixedly installed inside the housing (5). A first electric slide rail (20) is slidably installed on the first track. A second electric slide rail (19) is slidably installed on the second track. A first through hole (17) is opened on one side of the housing (5). The outer wall of the first electric slide (20) is fixedly provided with a first U-shaped discharge plate (7). A second through hole (6) is opened on one side of the equipment box (3). The first U-shaped discharge plate (7) passes through the first through hole (17) and the second through hole (6) in sequence and extends outward. A third through hole (18) is opened on the other side of the housing (5). The outer wall of the second electric slide (19) is fixedly provided with a second U-shaped discharge plate (11). A fourth through hole (10) is opened on the other side of the equipment box (3). The second U-shaped discharge plate (11) passes through the third through hole (18) and the fourth through hole (10) in sequence and extends outward. A fiber optic sensor (14) is provided below the second U-shaped discharge plate (11).

2. The anti-missing sorting device with stop pins and O-rings according to claim 1, characterized in that: A defective product box (8) is provided directly below the first U-shaped discharge plate (7), and a good product box (16) is provided directly below the second U-shaped discharge plate (11). A housing cover (4) is detachably attached to the top of the housing (5).

3. The anti-missing sorting device with stop pin O-ring according to claim 2, characterized in that: An installation groove (22) is provided above the first electric slide (20), and an image recognition sensor (23) is fixedly installed in the installation groove (22). The image recognition sensor (23) is electrically connected to the controller (9).

4. The anti-missing sorting device with stop pin O-ring according to claim 3, characterized in that: The first U-shaped discharge plate (7) is fixedly provided with a first drive motor (26) on one side near the first electric slide (20), and a second drive motor is fixedly provided on the other side. The output ends of the first drive motor (26) and the second drive motor are respectively fixedly provided with support blocks (25). The support blocks (25) are fixedly connected to the sweeping block (24). The first drive motor (26) and the second drive motor are both electrically connected to the controller (9).

5. The sorting device for preventing omissions using stop pins and O-rings according to claim 4, characterized in that: A third drive motor (21) is fixedly installed on the side of the second U-shaped discharge plate (11) near the second electric slide (19). A sweeping rod (28) is fixedly installed at the output end of the third drive motor (21). The third drive motor (21) is electrically connected to the controller (9).

6. The anti-missing sorting device with stop pins and O-rings according to claim 5, characterized in that: The top side of the equipment box (3) is provided with a cover plate (2), and an inverted U-shaped handle (1) is fixedly provided at the middle position of the top of the cover plate (2).

7. A sorting device for preventing omissions using stop pins and O-rings according to claim 6, characterized in that: The inverted U-shaped handle (1) is made of stainless steel. A groove (15) is provided on one side of the top of the equipment box (3). When the cover plate (2) is closed on the equipment box (3), it rests on the groove (15).

8. A sorting device for preventing omissions using stop pins and O-rings according to claim 7, characterized in that: The equipment box (3) is fixedly provided with support legs (12) at the bottom four corners, and anti-slip blocks (13) are fixedly provided at the bottom four corners of the support legs (12), and anti-slip threads are provided at the bottom of the anti-slip blocks (13).

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