Bending device for hollow glass spacer

Abstract

The utility model relates to hollow glass technical field, concretely is a kind of bending device of hollow glass spacer, including base, two groups of symmetrical distribution's locating rod are equipped on the base, and the push rack corresponding with the clearance of two groups of locating rod is set, adjusting mechanism for two groups of locating rod angle synchronous adjustment is equipped on the base, and advancing mechanism for driving push rack is equipped on the base;Adjusting mechanism includes two groups of symmetrical distribution's first rack bar slidingly installed in base, two groups of locating rod are all connected with base rotation by mounting shaft, and first gear is sleeved on two groups of mounting shafts. The clamping mechanism of second gear, second rack transmission cooperation first spring and second spring buffer on locating rod, both ensure bending accuracy and avoid material damage, and the advancing assembly of modularization can be accurately controlled bending strength and stroke by screw rod, screw pipe two-stage transmission, so that the device can satisfy the special bending demand of special-shaped hollow glass.

Description

Technical Field

[0001] This utility model relates to the field of insulating glass technology, specifically to a bending device for insulating glass spacer strips. Background Technology

[0002] The spacer bar is a key component in the manufacture of insulated glass. Its function is to support and separate the two panes of glass to form an air gap, thereby improving heat insulation and sound insulation performance. During the manufacturing process, the spacer bar needs to be precisely bent according to the size and shape of the glass to ensure a tight fit with the glass edge.

[0003] Traditional bending devices typically use molds with fixed angles, which are only suitable for a single type of spacer bar and are difficult to adjust the bending angle flexibly, resulting in low processing efficiency and limited applicability. In particular, when producing irregularly shaped insulated glass, different molds are often required, which increases production costs and operational complexity. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a bending device for spacer bars in insulating glass, which solves the problems mentioned in the background section.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, the present invention provides the following technical solution: a bending device for a spacer bar of insulating glass, comprising a base, on which two sets of symmetrically distributed positioning rods are provided, and a pusher is provided corresponding to the gap between the two sets of positioning rods. The base is provided with an adjustment mechanism for synchronously adjusting the angle of the two sets of positioning rods, and a propulsion mechanism for driving the pusher is provided on the base.

[0008] The adjustment mechanism includes two sets of symmetrically distributed first racks that are slidably installed in the base. Both sets of positioning rods are rotatably connected to the base via mounting shafts, and each of the two sets of mounting shafts is fitted with a first gear. The two sets of first racks are respectively set to correspond to the two sets of first gears, and the two sets of first racks are respectively meshed with the corresponding first gears. The two sets of first racks are fixedly connected to each other by a connecting frame. A lead screw is rotatably installed in the base, and the lead screw passes through the connecting frame and is threadedly connected to the connecting frame. The base is equipped with two sets of angle sensors that are corresponding to the positioning rods, and the mounting shafts on the two sets of positioning rods are fixedly connected to the rotation shafts of the corresponding angle sensors.

[0009] Preferably, the propulsion mechanism includes a fixed rod fixedly installed on the base, a first push rod slidably installed inside the fixed rod, a second push rod slidably installed inside the first push rod, a push frame and the second push rod being movably engaged, a screw rod rotatably installed inside the fixed rod, and a screw tube rotatably installed inside the first push rod.

[0010] Preferably, the screw passes through the first push rod and is threadedly connected to the first push rod, and the screw tube passes through the second push rod and is threadedly connected to the second push rod.

[0011] Preferably, the screw has two sets of symmetrically distributed keyways, and the tube has two sets of symmetrically distributed key blocks, with the key blocks corresponding to the keyways. The tube is slidably connected to the screw through the key blocks and keyways.

[0012] Preferably, two sets of symmetrically distributed slides are slidably installed on both sets of positioning rods. A first spring is sleeved on each set of slides. The two ends of the first spring are fixedly connected to the slide and the positioning rod, respectively. Clamping plates are fixedly installed on both sets of slides, and the two sets of clamping plates are distributed on both sides of the positioning rod. Two sets of slide rods corresponding to the slides are fixedly installed in the positioning rod.

[0013] Preferably, a second rack is fixedly installed on both sets of the slides, and a second gear is provided between the two sets of second racks. The second gear is meshed with the two sets of second racks respectively. The second gear is rotatably connected to the positioning rod through the handle. A torsion spring is sleeved on the handle, and the two ends of the torsion spring are fixedly connected to the second gear and the positioning rod respectively.

[0014] Preferably, the slide is slidably sleeved with the corresponding slide rod, and two sets of symmetrically distributed second springs are sleeved on the slide rod, with the two ends of the two sets of second springs respectively fixedly connected to the slide and the positioning rod.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, the present invention provides a bending device for spacer bars in insulating glass, which has the following advantages:

[0017] It adopts a synchronously linked double positioning rod structure and an adjustable pusher system, which can realize stepless adjustment of the bending angle of the spacer strip, significantly improving processing flexibility and applicability. The second gear and second rack transmission on the positioning rod, combined with the clamping mechanism with the first spring and second spring buffer, ensures bending accuracy and avoids material damage. The modular propulsion component can precisely control the bending force and stroke through the screw and solenoid double-stage transmission. This device is not only suitable for the batch processing of conventional rectangular spacer strips, but also meets the special bending requirements of irregularly shaped insulating glass. It greatly reduces the frequency of mold replacement, lowers production costs, and simplifies the operation process, enabling a single machine to complete the processing of multiple specifications of products, thus comprehensively improving production efficiency and product quality consistency. Attached Figure Description

[0018] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the adjustment mechanism of this utility model;

[0021] Figure 3 This utility model Figure 2 Enlarged schematic diagram of the structure at point A in the diagram;

[0022] Figure 4 This utility model Figure 2 Enlarged schematic diagram of the structure at point B in the diagram;

[0023] Figure 5 This is a schematic diagram of the propulsion mechanism of this utility model.

[0024] In the diagram: 1. Base; 2. Positioning rod; 3. Adjustment mechanism; 301. Mounting shaft; 302. First gear; 303. First rack; 304. Lead screw; 305. Angle sensor; 306. Slide; 307. Clamping plate; 308. First spring; 309. Second rack; 310. Second gear; 311. Handle; 312. Torsion spring; 313. Slide rod; 314. Second spring; 315. Connecting frame; 4. Pushing mechanism; 401. Fixed rod; 402. First push rod; 403. Second push rod; 404. Screw; 405. Keyway; 406. Screw tube; 407. Key block; 5. Push frame. Detailed Implementation

[0025] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0026] Figures 1-5In one embodiment of this utility model, a bending device for a spacer bar in insulating glass includes a base 1. The base 1 has two sets of symmetrically distributed positioning rods 2 and pushers 5 corresponding to the gaps between the two sets of positioning rods 2. The base 1 also has an adjustment mechanism 3 for synchronously adjusting the angles of the two sets of positioning rods 2, and a pushing mechanism 4 for driving the pushers 5. The adjustment mechanism 3 includes two sets of symmetrically distributed first racks 303 slidably installed within the base 1. Both sets of positioning rods 2 are rotatably connected to the base 1 via mounting shafts 301, and both sets of mounting shafts 301 are fitted with first gears 302. The two sets of first racks 303 are respectively corresponding to the two sets of first gears 302, and the two sets of first racks 303 are meshed with their respective first gears 302. The two sets of first racks 303 are fixedly connected by a connecting frame 315. A lead screw 304 is rotatably installed within the base 1. 4. A through-connector 315 is threadedly connected to the connecting frame 315. The base 1 is equipped with two sets of angle sensors 305 corresponding to the positioning rods 2. The mounting shafts 301 on the two sets of positioning rods 2 are fixedly connected to the rotation shafts of the corresponding angle sensors 305. It adopts a synchronous linkage double positioning rod 2 structure and an adjustable pusher 5 system, which can realize stepless adjustment of the bending angle of the spacer strip, significantly improving the processing flexibility and applicability. The second gear 310 and the second rack 309 on the positioning rod 2 are driven by the clamping mechanism of the first spring 308 and the second spring 314, which not only ensures the bending accuracy but also avoids material damage. The modular push assembly can accurately control the bending force and stroke through the screw 404 and the solenoid 406 dual-stage transmission. This device is not only suitable for the batch processing of conventional rectangular spacer strips, but also meets the special bending requirements of irregularly shaped insulating glass, greatly reducing the mold replacement frequency.

[0027] In this embodiment, reference Figure 2As shown, the propulsion mechanism 4 includes a fixed rod 401 fixedly mounted on the base 1, a first push rod 402 slidably mounted inside the fixed rod 401, a second push rod 403 slidably mounted inside the first push rod 402, a push frame 5 movably engaging with the second push rod 403, a screw 404 rotatably mounted inside the fixed rod 401, and a screw tube 406 rotatably mounted inside the first push rod 402. The screw 404 passes through the first push rod 402 and is threadedly connected to it, while the screw tube 406 passes through the second push rod 402. 03 is threadedly connected to the second push rod 403. Two sets of symmetrically distributed keyways 405 are provided inside the screw rod 404. Two sets of symmetrically distributed key blocks 407 are provided inside the screw tube 406, with the key blocks 407 corresponding to the keyways 405. The screw tube 406 is slidably sleeved with the screw rod 404 through the key blocks 407 and keyways 405. The spacer strip to be bent is placed between the two positioning rods 2 and the pusher 5. Different angle pushers 5 can be selected according to the actual bending angle required. The motor in the fixed rod 401 drives... During the rotation of the screw 404, the first push rod 402 slides under the limiting action of the fixed rod 401. The first push rod 402 drives the screw tube 406 to slide synchronously. Under the limiting action of the key block 407 and the keyway 405, the screw tube 406 rotates synchronously with the screw 404. Therefore, under the limiting action of the first push rod 402, the second push rod 403 slides in the first push rod 402, causing the push frame 5, which is engaged with the second push rod 403 at a specific angle, to move towards the two sets of positioning rods 2. The motor drives the lead screw 304 in the base 1 to rotate. Under the limiting action of the base 1, the connecting frame 315 drives the two sets of first racks 303 to slide synchronously in the base 1. With the help of the two sets of first gears 302, the two sets of mounting shafts 301 drive the two sets of positioning rods 2 and the spacer fixed on the positioning rods 2 to bend synchronously. During this process, the angle sensor 305 monitors the rotation angle of the two sets of mounting shafts 301 in real time. With the help of the pusher 5 to squeeze the spacer, the bending process of the spacer at different angles is completed.

[0028] In this embodiment, reference Figure 3 and Figure 5As shown, two sets of symmetrically distributed slides 306 are slidably mounted on each of the two sets of positioning rods 2. A first spring 308 is sleeved on each of the two sets of slides 306, with both ends of the first spring 308 fixedly connected to the slide 306 and the positioning rod 2, respectively. Clamping plates 307 are fixedly mounted on each of the two sets of slides 306, and the clamping plates 307 are distributed on both sides of the positioning rod 2. Two sets of slides 313, corresponding to the slides 306, are fixedly mounted in the positioning rod 2. A second rack 309 is fixedly mounted on each of the two sets of second racks 309, and a second gear 310 is provided between the two sets of second racks 309. The second gear 310 meshes with the two sets of second racks 309, and the second gear 310 is rotatably connected to the positioning rod 2 via a handle 311. A torsion spring 312 is sleeved on the handle 311, with both ends of the torsion spring 312 fixedly connected to the second gear 310 and the positioning rod 2, respectively. The slide bar 313 is slidably connected to the corresponding slide rod 313, and two sets of symmetrically distributed second springs 314 are sleeved on the slide rod 313. The two ends of the two sets of second springs 314 are fixedly connected to the slide 306 and the positioning rod 2, respectively. When the handle 311 on the positioning rod 2 is rotated, it drives the second gear 310 to rotate, which, together with the two sets of second racks 309, pushes the two sets of slides 306 outward synchronously, thereby driving the two sets of clamps 307 to slide outward synchronously away from the corresponding positioning rod 2. At this time, spacers of different models can be placed between the clamps 307 and the positioning rod 2. After releasing the handle 311, the spacers are fixed between the clamps 307 and the positioning rod 2 under the action of the torsion spring 312, the first spring 308 and the second spring 314. This fixing method will not damage the spacers, and allows the spacers to slide on the positioning rod 2 during the bending process, ensuring the smooth progress of the bending work.

[0029] In this embodiment, the spacer strip to be bent is placed between the two positioning rods 2 and the pusher 5. The pusher 5 can be selected at different angles depending on the actual bending angle required. During the rotation of the screw 404 driven by the motor in the fixed rod 401, the first pusher 402 slides under the limiting action of the fixed rod 401. The first pusher 402 drives the screw tube 406 to slide synchronously. Under the limiting action of the key block 407 and the keyway 405, the screw tube 406 rotates synchronously with the screw 404. Therefore, under the limiting action of the first pusher 402, the second pusher 403 slides in the first pusher 402, causing the pusher 5, which is engaged with the second pusher 403 at a specific angle, to move towards the two sets of positioning rods 2. Simultaneously, the motor drives the lead screw 304 in the base 1 to rotate. Under the limiting action of the base 1, the connecting frame 315 drives the two sets of first racks 303 to slide synchronously in the base 1. This, combined with the two sets of first gears 302, causes the two sets of mounting shafts 301 to drive the two sets of... The positioning rod 2 and the spacer strip fixed on the positioning rod 2 are bent synchronously. During this process, the angle sensor 305 monitors the rotation angle of the two sets of mounting shafts 301 in real time. With the pusher 5 pressing the spacer strip, the bending process of the spacer strip at different angles is completed. When the handle 311 on the positioning rod 2 is rotated, it drives the second gear 310 to rotate. With the help of the two sets of second racks 309, the two sets of slides 306 are pushed outward synchronously. This drives the two sets of clamps 307 to slide outward synchronously away from the corresponding positioning rod 2. At this time, spacer strips of different models can be placed between the clamps 307 and the positioning rod 2. After releasing the handle 311, the spacer strip is fixed between the clamps 307 and the positioning rod 2 under the action of the torsion spring 312, the first spring 308 and the second spring 314. This fixing method will not damage the spacer strip and allows the spacer strip to slide on the positioning rod 2 during the bending process, ensuring the smooth progress of the bending work.

[0030] The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0031] It should be noted that the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A bending device for hollow glass spacer bars, comprising a base (1), characterized in that: The base (1) is provided with two sets of symmetrically distributed positioning rods (2) and a pusher (5) corresponding to the gap between the two sets of positioning rods (2). The base (1) is provided with an adjustment mechanism (3) for synchronous adjustment of the angles of the two sets of positioning rods (2) and a propulsion mechanism (4) for driving the pusher (5). The adjustment mechanism (3) includes two sets of symmetrically distributed first racks (303) that are slidably installed in the base (1). Both sets of positioning rods (2) are rotatably connected to the base (1) through mounting shafts (301). Both sets of mounting shafts (301) are fitted with first gears (302). The two sets of first racks (303) are respectively set to correspond to the two sets of first gears (302). The two sets of first racks (303) are respectively meshed with the corresponding first gears (302). The two sets of first racks (303) are fixedly connected to each other through a connecting frame (315). A lead screw (304) is rotatably installed in the base (1). The lead screw (304) passes through the connecting frame (315) and is threadedly connected to the connecting frame (315). The base (1) is provided with two sets of angle sensors (305) that are corresponding to the positioning rods (2). The mounting shafts (301) on the two sets of positioning rods (2) are fixedly connected to the rotation shaft of the corresponding angle sensor (305).

2. The apparatus for bending hollow glass spacer bars according to claim 1, characterized in that: The propulsion mechanism (4) includes a fixed rod (401) fixedly installed on the base (1), a first push rod (402) slidably installed in the fixed rod (401), a second push rod (403) slidably installed in the first push rod (402), a push frame (5) being movably engaged with the second push rod (403), a screw (404) being rotatably installed in the fixed rod (401), and a screw tube (406) being rotatably installed in the first push rod (402).

3. The bending device for a spacer bar in insulating glass according to claim 2, characterized in that: The screw (404) passes through the first push rod (402) and is threadedly connected to the first push rod (402), and the screw tube (406) passes through the second push rod (403) and is threadedly connected to the second push rod (403).

4. The bending device for a spacer bar in insulating glass according to claim 2, characterized in that: The screw (404) has two sets of symmetrically distributed keyways (405), and the screw tube (406) has two sets of symmetrically distributed key blocks (407). The key blocks (407) are correspondingly arranged with the keyways (405), and the screw tube (406) is slidably sleeved with the screw (404) through the key blocks (407) and keyways (405).

5. The bending device for a spacer bar in insulating glass according to claim 1, characterized in that: Two sets of symmetrically distributed slides (306) are slidably installed on both sets of positioning rods (2). A first spring (308) is sleeved on each set of slides (306). The two ends of the first spring (308) are fixedly connected to the slides (306) and the positioning rods (2) respectively. A clamp (307) is fixedly installed on each set of slides (306), and the two clamps (307) are distributed on both sides of the positioning rods (2). Two sets of slides (313) corresponding to the slides (306) are fixedly installed in the positioning rods (2).

6. The bending device for a spacer bar in insulating glass according to claim 5, characterized in that: A second rack (309) is fixedly installed on both sets of slides (306). A second gear (310) is provided between the two sets of second racks (309). The second gear (310) meshes with the two sets of second racks (309) respectively. The second gear (310) is rotatably connected to the positioning rod (2) through the handle (311). A torsion spring (312) is sleeved on the handle (311), and the two ends of the torsion spring (312) are fixedly connected to the second gear (310) and the positioning rod (2) respectively.

7. The bending device for a spacer bar in insulating glass according to claim 5, characterized in that: The slide (306) is slidably sleeved with the corresponding slide rod (313), and two sets of symmetrically distributed second springs (314) are sleeved on the slide rod (313). The two ends of the two sets of second springs (314) are fixedly connected to the slide (306) and the positioning rod (2) respectively.

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