An automated bulk pellet rest transfer mechanism
By combining a circulating conveying system with an anti-static mechanism, the problem of static electricity generation during granule conveying is solved, achieving safe and efficient static transfer and anti-static treatment.
Patent Information
- Application Number
- CN202521141294.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-05
- Publication Date
- 2026-06-26
- Estimated Expiration
- 2035-06-05
AI Technical Summary
Existing conveying and transfer methods are prone to causing static electricity to be generated by friction of granules, which affects safety.
The design combines a circulating conveying mechanism and an antistatic mechanism. The static transfer mechanism, consisting of a static box, support legs, and an ion fan, enables the static conveying and antistatic treatment of granules.
It effectively avoids the generation of static electricity during the conveying process, improving the safety of the granules and the static elimination effect during use.
Smart Images
Figure CN224410382U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of transfer and conveying devices, specifically an automated static transfer mechanism for large-volume granular materials. Background Technology
[0002] Engineering plastic granules, functional masterbatches, and chemical granule raw materials need to be destaticated before use to improve safety. During use, these raw materials usually need to be transferred by a conveying mechanism. Existing conveying and transfer methods are usually dynamic transfers, such as using screw conveyors. During dynamic transfer, friction of the granules is easily caused, which in turn leads to the generation of static electricity. Therefore, this application proposes an automated static transfer mechanism for large-volume granules to achieve both destatication and static transfer functions. Utility Model Content
[0003] In view of the above situation and to overcome the defects of the prior art, this utility model provides an automated mass granule static transfer mechanism, which effectively solves the problem of static electricity generation in existing transfer mechanisms.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an automated mass granular material settling and transfer mechanism, including a circulating conveying mechanism, three settling boxes are provided on the circulating conveying mechanism, a feeding station A, a settling station B, and a discharging station C are provided on the circulating conveying mechanism, an anti-static mechanism is provided on the settling station B, and an intelligent controller is provided on the circulating conveying mechanism.
[0005] The circulating conveying mechanism consists of a support frame, a motor mounting base, a servo motor, pulley one, pulley two, a belt, and an annular guide rail. The motor mounting base and the annular guide rail are both fixedly connected to the top of the support frame. The servo motor is fixedly connected to the top of the motor mounting base. Pulley one and pulley two are rotatably connected to the two ends of the top of the support frame, respectively. Pulley one is fixedly connected to the output shaft of the servo motor, and the belt is connected between pulley one and pulley two.
[0006] The static elimination mechanism consists of four support legs, a support box, an ion fan, two cylinders, a square frame, and a flexible air guide cover. The support box is fixedly connected to the top of the support legs, the ion fan is fixedly connected to the middle position of the bottom of the support box, the square frame is connected to the support box through the cylinders, and the flexible air guide cover is connected between the support box and the square frame.
[0007] Preferably, a U-shaped boom is fixedly installed at the top of the static box, and a sliding sleeve that is slidably connected to the annular guide rail and fixedly connected to the belt is fixedly installed at the top inside the U-shaped boom.
[0008] Preferably, an exhaust port is provided at the top of one side of the settling box.
[0009] Preferably, the bottom of the settling box is provided with a mesh bottom plate, which is rotatably connected to the settling box via a hinge, and two hydraulic rods are hinged between the mesh bottom plate and the settling box.
[0010] Preferably, an electric heating mesh is fixedly installed inside the support box.
[0011] Preferably, a rubber sealing ring is fixedly provided at the top of the frame.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] (1) In operation, by setting up a circulating conveying mechanism consisting of a support frame, a motor mounting base, a servo motor, a pulley one, a pulley two, a belt and a ring guide rail, the stationary box can be circulated and conveyed. The stationary box can be used to load and convey granules statically, avoiding the generation of static electricity during the conveying process.
[0014] (2) By setting up an antistatic mechanism consisting of four support legs, a support box, an ion fan, two cylinders, a square frame and a flexible air guide cover, it can work with the static box to achieve antistatic treatment of the granules and improve the safety of the granules during use.
[0015] (3) By setting up a mesh base plate, hinges and hydraulic rods, it is easy to feed the granules. By setting up an exhaust port, it is easy to feed the granules. At the same time, it can exhaust the static electricity during the static elimination process. By setting up an electric heating mesh, it can achieve heating and thus have a dehumidification function. Attached Figure Description
[0016] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0017] In the attached diagram:
[0018] Figure 1 This is a schematic diagram of the automated mass granule transfer mechanism of this utility model.
[0019] Figure 2 This is a schematic diagram of the circulating conveying mechanism of this utility model;
[0020] Figure 3 This is a schematic diagram of the connection structure between the static box and the static elimination mechanism of this utility model;
[0021] Figure 4 This is a schematic diagram of the static elimination mechanism of this utility model;
[0022] Figure 5 This is a schematic diagram of the static box structure of this utility model;
[0023] In the diagram: 1. Circulating conveying mechanism; 2. Settling box; 3. Static elimination mechanism; 4. Support frame; 5. Motor mounting base; 6. Servo motor; 7. Pulley 1; 8. Pulley 2; 9. Belt; 10. Circular guide rail; 11. Support leg; 12. Support box; 13. Ionizing fan; 14. Cylinder; 15. Square frame; 16. Flexible air guide hood; 17. U-shaped boom; 18. Sliding sleeve; 19. Exhaust port; 20. Mesh base plate; 21. Hinge; 22. Hydraulic rod; 23. Electric heating mesh; 24. Rubber sealing ring; 25. Intelligent controller. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0025] Depend on Figures 1 to 5 The present invention provides an automated mass granule settling and transfer mechanism, comprising a circulating conveying mechanism 1, three settling boxes 2 on the circulating conveying mechanism 1, a feeding station A, a settling station B, and a discharging station C on the circulating conveying mechanism 1, an anti-static mechanism 3 on the settling station B, and an intelligent controller 25 on the circulating conveying mechanism 1.
[0026] The circulating conveying mechanism 1 realizes the circulating conveying of three static boxes 2. The loading station A, static box B, and unloading station C realize loading, static static removal and unloading respectively.
[0027] The circulating conveying mechanism 1 consists of a support frame 4, a motor mounting base 5, a servo motor 6, a pulley 7, a pulley 8, a belt 9, and an annular guide rail 10. The motor mounting base 5 and the annular guide rail 10 are both fixedly connected to the top of the support frame 4. The servo motor 6 is fixedly connected to the top of the motor mounting base 5. The pulley 7 and the pulley 8 are rotatably connected to the two ends of the top of the support frame 4, respectively. The pulley 7 is fixedly connected to the output shaft of the servo motor 6. The belt 9 is connected between the pulley 7 and the pulley 8.
[0028] When the circulating conveyor mechanism 1 is working, the servo motor 6 drives the pulley 7 to rotate, the pulley 7 and the pulley 8 drive the belt 9 to rotate, and the ring guide rail 10 provides support and limit, thereby enabling the stationary box 2 to move in a circular motion.
[0029] The static elimination mechanism 3 consists of four support legs 11, a support box 12, an ion fan 13, two cylinders 14, a square frame 15, and a flexible air guide hood 16. The support box 12 is fixedly connected to the top of the support legs 11, the ion fan 13 is fixedly connected to the middle position of the bottom of the support box 12, the square frame 15 is connected to the support box 12 through the cylinders 14, and the flexible air guide hood 16 is connected between the support box 12 and the square frame 15.
[0030] During static removal, one of the settling boxes 2 moves directly above the static removal mechanism 3, and the cylinder 14 drives the frame 15 to move upward, so that the frame 15 is in contact with the bottom surface of the settling box 2. At this time, the flexible air guide hood 16 is stretched, and the ion fan 13 is started to ionize the incoming air. Through the neutralization of positive and negative ions, the static removal operation is achieved on the granules inside the settling box 2.
[0031] A U-shaped boom 17 is fixedly installed at the top of the settling box 2. Inside the U-shaped boom 17, a sliding sleeve 18 is fixedly installed at the top, which is slidably connected to the annular guide rail 10 and fixedly connected to the belt 9. This enables the settling box 2 to be hoisted and can be connected to the circulating conveyor mechanism 1.
[0032] The top of one side of the settling box 2 is provided with an exhaust port 19, which can realize the functions of feeding and exhausting.
[0033] The bottom of the settling box 2 is provided with a mesh bottom plate 20. The mesh bottom plate 20 is rotatably connected to the settling box 2 via a hinge 21. Two hydraulic rods 22 are hinged between the mesh bottom plate 20 and the settling box 2. After the static electricity is removed and the box is moved to the unloading station C, the hydraulic rods 22 drive the mesh bottom plate 20 to rotate around the hinge 21, thereby forming a discharge port between the mesh bottom plate 20 and the settling box 2, which facilitates the discharge of granules.
[0034] An electric heating mesh 23 is fixedly installed inside the support box 12, which can heat the incoming air and facilitate the dehumidification of the granules;
[0035] A rubber sealing ring 24 is fixedly installed at the top of the frame 15, which can improve the sealing performance of the position where the frame 15 and the mesh base plate 20 are in contact.
[0036] In operation, a circulating conveying mechanism consisting of a support frame, motor mounting base, servo motor, pulley one, pulley two, belt, and circular guide rail enables the cyclical conveying of the settling box. The settling box allows for static loading and conveying of the granules, preventing static electricity generation during transport. An antistatic mechanism consisting of four support legs, a support box, an ion fan, two cylinders, a square frame, and a flexible air guide cover works in conjunction with the settling box to remove static electricity from the granules, improving safety during use. A mesh base plate, hinges, and hydraulic rods facilitate granule unloading, while an exhaust port facilitates granule loading and venting during the antistatic process. An electric heating grid provides heating, thus enabling dehumidification.
Claims
1. An automated mass-production granule transfer mechanism, comprising a circulating conveying mechanism (1), characterized in that: The circulating conveying mechanism (1) is equipped with three stationary boxes (2), and the circulating conveying mechanism (1) is equipped with a loading station A, a stationary box B, and a unloading station C. The stationary box B is equipped with an anti-static mechanism (3), and the circulating conveying mechanism (1) is equipped with an intelligent controller (25). The circulating conveying mechanism (1) consists of a support frame (4), a motor mounting base (5), a servo motor (6), a pulley one (7), a pulley two (8), a belt (9), and an annular guide rail (10). The motor mounting base (5) and the annular guide rail (10) are both fixedly connected to the top of the support frame (4). The servo motor (6) is fixedly connected to the top of the motor mounting base (5). The pulley one (7) and the pulley two (8) are rotatably connected to the two ends of the top of the support frame (4). The pulley one (7) is fixedly connected to the output shaft of the servo motor (6). The belt (9) is connected between the pulley one (7) and the pulley two (8). The static elimination mechanism (3) consists of four support legs (11), a support box (12), an ion fan (13), two cylinders (14), a square frame (15), and a flexible air guide cover (16). The support box (12) is fixedly connected to the top of the support leg (11), the ion fan (13) is fixedly connected to the middle position of the bottom of the support box (12), the square frame (15) is connected to the support box (12) through the cylinder (14), and the flexible air guide cover (16) is connected between the support box (12) and the square frame (15).
2. The automated mass production and static transfer mechanism for granules according to claim 1, characterized in that: The top of the static box (2) is fixedly provided with a U-shaped boom (17), and the top of the U-shaped boom (17) is fixedly provided with a sliding sleeve (18) that is slidably connected to the annular guide rail (10) and fixedly connected to the belt (9).
3. The automated mass production and static transfer mechanism for granules according to claim 1, characterized in that: An exhaust port (19) is provided at the top of one side of the static box (2).
4. The automated mass production and static transfer mechanism for granules according to claim 1, characterized in that: The bottom of the settling box (2) is provided with a mesh bottom plate (20), which is rotatably connected to the settling box (2) via a hinge (21). Two hydraulic rods (22) are hinged between the mesh bottom plate (20) and the settling box (2).
5. The automated mass production and static transfer mechanism for granules according to claim 1, characterized in that: An electric heating mesh (23) is fixedly installed inside the support box (12).
6. The automated mass production and static transfer mechanism for granules according to claim 1, characterized in that: A rubber sealing ring (24) is fixedly installed at the top of the frame (15).