Power cable with protective structure
By employing a multi-directional three-dimensional polymer support core, inner support ring, aramid wrapping layer, and abrasion-resistant layer in the power optical cable, the problems of heat resistance, mechanical strength, and abrasion resistance of the power optical cable are solved, thereby improving the service life and damage resistance of the power optical cable.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGGUANG COMM SCI & TECH JIANGSU CO LTD
- Filing Date
- 2025-05-28
- Publication Date
- 2026-06-26
AI Technical Summary
Existing power optical cables have poor heat resistance, insufficient mechanical strength, and are prone to deformation and aging due to their polyethylene outer sheath. Furthermore, the internal conductors of the optical cables are easily damaged, resulting in a shortened service life.
The core is made of multi-directional three-dimensional polymer, and an inner support ring, an aramid wrapping layer, a polyethylene protective tube layer and a wear-resistant layer are set on its outer side. The inner support ring is made of elastic material by extrusion molding, and a V-shaped support is provided between the inner and outer rings to form a triangular structure to improve stability.
It enhances the support and abrasion resistance of the power optical cable, protects the internal optical cable core, extends its service life, and prevents damage caused by squeezing or collision.
Smart Images

Figure CN224417512U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of power optical cable technology, and specifically relates to a power optical cable with a protective structure. Background Technology
[0002] Power optical cables are various composite cables and special optical cables used in power systems to both transmit power and communicate information. A power optical cable is a communication line that uses a certain number of optical fibers arranged in a certain way to form a cable core, which is covered with a sheath, and some are also covered with an outer protective layer, to realize the transmission of optical signals.
[0003] However, existing power fiber optic cables are generally protected by an outer sheath made of polyethylene material. Polyethylene is a polymer material with disadvantages such as short lifespan, poor resistance to bending, and poor resistance to sunlight. These disadvantages are mainly manifested in the following ways:
[0004] Poor heat resistance: Polyethylene has a low heat distortion temperature and is prone to softening and deformation at high temperatures.
[0005] Insufficient mechanical strength: Low tensile strength and hardness, unsuitable for load-bearing structures.
[0006] Polyethylene is easily deformed and has low surface hardness, making it prone to scratches.
[0007] Prone to aging and decomposition: Long-term exposure to sunlight or high temperatures will cause oxidation and discoloration, resulting in decreased performance.
[0008] When used in power optical cables, the cables may be damaged when subjected to compression or impact. In addition, existing power optical cables generally contain multiple optical cable conductors, and these conductors are closely connected. Therefore, when they are subjected to impact or compression, the optical fibers and the inside of the cable will also be damaged, thus reducing their service life. Utility Model Content
[0009] The purpose of this invention is to provide a power optical cable with a protective structure, thereby solving the problem of poor support in traditional power optical cables.
[0010] The technical solution adopted by this utility model is: a power optical cable with a protective structure, including a support core, the support core including an inner hole, a non-metallic reinforcing core disposed in the inner hole, the support core being cylindrical, and a set of positioning notches being provided on its outer wall, each of the positioning notches extending along the axial direction of the support core and arranged along the circumference of the support core, the shape of the positioning notches being adapted to the optical cable core, and the optical cable core being disposed within the positioning notches;
[0011] An inner support ring is provided on the outside of the support core, an aramid wrapping layer is provided on the outside of the inner support ring, a polyethylene protective tube layer is provided on the outside of the aramid wrapping layer, and a wear-resistant layer is provided on the outside of the protective tube layer.
[0012] Preferably, the support core is made of a multi-directional three-dimensional polymer.
[0013] Optionally, the inner support ring includes an inner ring and an outer ring, the inner ring and the outer ring being arranged coaxially, and further includes a plurality of V-shaped supports evenly distributed along the center between the inner ring and the outer ring.
[0014] Beneficial effects:
[0015] The cable is equipped with a support core made of multi-directional three-dimensional polymer as the core of the entire cable, and an inner support ring is set on the outside of the support core for further reinforcement. The inner support ring is made of elastic material by extrusion molding. A wear-resistant layer is set on the outside of the protective tube layer to protect the outside of the protective tube layer. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the inner support ring structure of this utility model;
[0018] Figure 3 This is a structural diagram of the support core of this utility model;
[0019] in:
[0020] 1-Non-metallic reinforcing core;
[0021] 2-Inner support ring;
[0022] 3-Aramid coating layer;
[0023] 4-Fiber core;
[0024] 5-Support core;
[0025] 6-Protective pipe layer;
[0026] 7-Abrasion-resistant layer;
[0027] 21-Inner ring, 22-Outer ring, 23-V-shaped support;
[0028] 51-Inner hole, 52-Positioning notch, 53-Outer circle. Detailed Implementation
[0029] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.
[0030] Please see Figures 1 to 3A power optical cable with a protective structure includes a support core 5, the support core 5 including an inner hole 51, a non-metallic reinforcing core 1 disposed in the inner hole 51, the support core 5 being cylindrical, and a set of positioning notches 52 being provided on its outer wall, each positioning notch 52 extending along the axial direction of the support core 5 and arranged along the circumference of the support core 5, the shape of the positioning notch 52 being adapted to the optical cable core 4, the optical cable core 4 being disposed within the positioning notch 52, and the support core 5 being made of a multi-directional three-dimensional polymer;
[0031] The cable is equipped with a support core 5 made of multi-directional three-dimensional polymer, which serves as the core of the entire cable and provides support.
[0032] An inner support ring 2 is provided on the outside of the support core 5. An aramid wrapping layer 3 is provided on the outside of the inner support ring 2. A polyethylene protective tube layer 6 is provided on the outside of the aramid wrapping layer 3. A wear-resistant layer 7 is provided on the outside of the protective tube layer 6. The wear-resistant layer 7 is used on the outside of the protective tube layer 6 and plays a wear-resistant protection role.
[0033] An inner support ring 2 is provided on the outside of the support core 5 to further strengthen it. The inner support ring 2 is made of elastic material by extrusion molding. The inner support ring 2 includes an inner ring 21 and an outer ring 22, which are arranged coaxially. It also includes a plurality of V-shaped supports 23 evenly distributed along the center between the inner ring 21 and the outer ring 22. The V-shaped supports 23 form a triangular structure, which helps to improve the stability of the structure.
[0034] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A power optical cable having a protective structure, characterized by, The device includes a support core, which has an inner hole in which a non-metallic reinforcing core is disposed. The support core is cylindrical and has a set of positioning notches on its outer wall. Each positioning notch extends along the axial direction of the support core and is arranged along the circumferential direction of the support core. The shape of the positioning notch is adapted to the optical cable core, and the optical cable core is disposed within the positioning notch. An inner support ring is provided on the outside of the support core, an aramid wrapping layer is provided on the outside of the inner support ring, a polyethylene protective tube layer is provided on the outside of the aramid wrapping layer, and a wear-resistant layer is provided on the outside of the protective tube layer.
2. The power optical cable with a protection structure according to claim 1, characterized in that, The support core is made of multi-directional three-dimensional polymer.
3. The power optical cable with a protection structure according to claim 2, characterized in that, The inner support ring includes an inner ring and an outer ring, which are arranged coaxially, and also includes a plurality of V-shaped supports evenly distributed along the center between the inner ring and the outer ring.