Mechatronic high-efficiency induction heating device

Abstract

The utility model discloses a kind of mechatronics high-efficiency induction heating equipment, it is related to induction heating equipment technical field, including induction heater, the side front top of the induction heater is fixedly installed with control panel, the front top of the control panel is fixedly connected with data display, the bottom end of one side of the data display is fixedly installed with working pilot lamp, the front bottom of the control panel is provided with control setting disc. Through setting control setting disc on control panel directly control heating controller and the use of induction heating resistance wire, using induction heating resistance wire for the material that needs to be heated to realize heating operation, control panel can directly control the use efficiency of device, in the process of using induction heater, through power connection box control the cooling fan inside the cooling fan box to realize blowing operation, wind power enters the inside of induction heater through communicating groove, blowing cooling operation is realized to power equipment inside induction heater.

Description

Technical Field

[0001] This utility model relates to the field of induction heating equipment technology, and in particular to a mechatronics high-efficiency induction heating equipment. Background Technology

[0002] Induction heating technology is a process that utilizes the principle of electromagnetic induction to generate eddy currents within conductive materials, thereby achieving efficient, non-contact heating. This technology boasts advantages such as rapid heating, high energy efficiency, precise temperature control, and environmental friendliness, and is widely used in metal heat treatment, smelting, welding, forging, and semiconductor processing. Traditional resistance heating or flame heating methods suffer from high energy consumption, low thermal efficiency, and poor temperature uniformity. Induction heating technology, through the direct action of electromagnetic fields, significantly improves energy efficiency and process quality. With the development of industrial automation and intelligence, mechatronics has become a core trend in modern equipment manufacturing. Combining induction heating systems with precision mechanical transmission, intelligent control, and sensor technology to form mechatronic high-efficiency induction heating equipment can further enhance the stability, controllability, and production efficiency of the heating process. Therefore, we have redesigned a mechatronic high-efficiency induction heating device. Utility Model Content

[0003] The purpose of this invention is to provide an electromechanical integrated high-efficiency induction heating device.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a mechatronics high-efficiency induction heating device, including an induction heater, a control panel fixedly installed on the top front side of one side of the induction heater, a data display fixedly connected to the top front side of the control panel, a working indicator light fixedly installed on the bottom side of one side of the data display, a control setting panel provided on the bottom front side of the control panel, a heating controller fixedly connected to the bottom front side of one side of the induction heater, an induction heating resistance wire fixedly connected to the top side of one side of the heating controller, a connecting groove opened on the top back side of one side of the induction heating resistance wire, a heat dissipation box fixedly installed on the side of the induction heater near the connecting groove, a cooling fan provided inside the heat dissipation box, a dustproof net fixedly connected to one side surface of the heat dissipation box, and an electrical connection box fixedly connected to the top side surface of one side of the heat dissipation box.

[0005] Preferably, the control panel and the heating controller are connected by electrical control, and there are two heating controllers, which are symmetrically distributed on the front bottom surface of the induction heater.

[0006] Preferably, the heat dissipation box is connected to the induction heater through the connecting groove, the heat dissipation fan and the power connection box are connected by electricity, and there are two dustproof nets, which are symmetrically distributed on both sides of the heat dissipation box.

[0007] Preferably, a universal wheel is rotatably connected to one bottom side of the induction heater, a mounting plate is fixedly connected to the bottom side side of the induction heater, a support threaded rod is movably installed inside one side of the mounting plate, an adjusting turntable is fixedly connected to the top side of one side of the support threaded rod, and a supporting and stabilizing chassis is fixedly connected to the bottom surface of one side of the mounting plate.

[0008] Preferably, a storage groove is formed on one top surface of the induction heater, an installation shaft is fixedly connected to one side of the storage groove, a movable sleeve shaft is movably connected to one side surface of the installation shaft, and an auxiliary handling handle is fixedly welded to one side surface of the movable sleeve shaft.

[0009] Preferably, the supporting threaded rod passes through the interior of the mounting plate, the supporting threaded rod and the mounting plate are connected by a threaded connection, the cross-sectional diameter of the supporting stabilizing chassis is larger than the cross-sectional diameter of the adjusting turntable, the cross-sectional diameter of the movable sleeve shaft is larger than the cross-sectional diameter of the mounting shaft, and the connection between the mounting shaft and the movable sleeve shaft is a movable sleeve connection.

[0010] Compared with related technologies, the mechatronics high-efficiency induction heating equipment provided by this utility model has the following beneficial effects:

[0011] This utility model provides an electromechanical integrated high-efficiency induction heating device. The heating controller and induction heating resistance wire are directly controlled via a control panel on the control panel. The induction heating resistance wire is used to heat the materials to be heated. The control panel can directly control the efficiency of the device. During operation, the cooling fan inside the cooling box is controlled via the power connection box to provide airflow. The airflow enters the interior of the induction heater through the connecting slot, cooling the internal electrical equipment and ensuring the lifespan and efficiency of the induction heater. Dustproof nets are installed at both ends of the cooling box to prevent dust and ensure cleanliness.

[0012] This utility model provides an electromechanical integrated high-efficiency induction heating device. By using a combination of omnidirectional casters and an auxiliary handling handle, the induction heater can be easily moved and used. When the induction heater needs to be placed stably, the height of the support threaded rod inside the mounting plate can be adjusted by adjusting the turntable. The stable support base replaces the omnidirectional casters for support, ensuring the stability of the induction heater. At the same time, the auxiliary handling handle can be directly stored inside the storage slot, making it convenient to store and use. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0014] Figure 2 This is a schematic diagram of the disassembled rear view of the heat dissipation box and induction heater of this utility model;

[0015] Figure 3 This is a schematic diagram of the heat dissipation fan box structure of this utility model;

[0016] Figure 4 This is a schematic side view of the overall structure of the device of this utility model.

[0017] The following are labeled in the diagram: 1. Induction heater; 2. Control panel; 3. Data display; 4. Work indicator light; 5. Control setting panel; 6. Heating controller; 7. Induction heating resistance wire; 8. Connecting slot; 9. Cooling box; 10. Cooling fan; 11. Dustproof net; 12. Power connection box; 13. Casters; 14. Mounting plate; 15. Support threaded rod; 16. Adjusting turntable; 17. Supporting and stabilizing chassis; 18. Storage slot; 19. Mounting shaft; 20. Movable sleeve shaft; 21. Auxiliary handling handle. Detailed Implementation Example

[0018] Please see Figure 1-4This utility model provides a technical solution: a mechatronics high-efficiency induction heating device, including an induction heater 1. A control panel 2 is fixedly installed on the top front side of one side of the induction heater 1. A data display 3 is fixedly connected to the top front side of the control panel 2. A working indicator light 4 is fixedly installed on the bottom side of one side of the data display 3. A control setting panel 5 is provided on the bottom front side of the control panel 2. A heating controller 6 is fixedly connected to the bottom front side of one side of the induction heater 1. An induction heating resistance wire 7 is fixedly connected to the top side of one side of the heating controller 6. A connecting groove 8 is opened on the top back side of one side of the induction heating resistance wire 7. The side of the induction heater 1 near the connecting groove 8 is fixed... The cooling box 9 is equipped with a cooling fan 10 inside. A dustproof net 11 is fixedly connected to one side surface of the cooling box 9, and an electrical connection box 12 is fixedly connected to the top surface of one side of the cooling box 9. The control panel 2 and the heating controller 6 are connected by electrical control. There are two heating controllers 6, which are symmetrically distributed on the front bottom surface of the induction heater 1. The cooling box 9 is connected to the induction heater 1 through a connecting groove 8. The cooling fan 10 and the electrical connection box 12 are connected by electrical control. There are two dustproof nets 11, which are symmetrically distributed on both sides of the cooling box 9.

[0019] In the implementation plan, the use of the heating controller 6 and the induction heating resistance wire 7 is directly controlled by the control setting panel 5 on the control panel 2. The induction heating resistance wire 7 is used to heat the materials that need to be heated. The control panel 2 can directly control the efficiency of the device. During the use of the induction heater 1, the cooling fan 10 inside the cooling box 9 is controlled by the power connection box 12 to achieve air blowing. The air enters the interior of the induction heater 1 through the connecting groove 8 to achieve air blowing and heat dissipation for the electrical equipment inside the induction heater 1, ensuring the service life and working efficiency of the induction heater 1. Dustproof nets 11 are set at both ends of the side of the cooling box 9 to achieve a certain dustproof effect and ensure the cleanliness of the cooling box 9 during use. Example

[0020] Please see Figure 1-4This utility model provides a technical solution: a mechatronic high-efficiency induction heating device, including an induction heater 1 with a rotatable caster wheel 13 rotatably connected to one side bottom end; a mounting plate 14 fixedly connected to the side bottom end of the induction heater 1; a support threaded rod 15 movably mounted inside one side of the mounting plate 14; an adjusting turntable 16 fixedly connected to the top end of one side of the support threaded rod 15; a supporting and stabilizing base 17 fixedly connected to the bottom surface of one side of the mounting plate 14; and a storage groove 18 formed on the top surface of one side of the induction heater 1. A mounting shaft 19 is fixedly connected to one side of the mounting plate 14. A movable sleeve shaft 20 is movably connected to one side surface of the mounting shaft 19. An auxiliary handling handle 21 is fixedly welded to one side surface of the movable sleeve shaft 20. A support threaded rod 15 passes through the interior of the mounting plate 14. The connection between the support threaded rod 15 and the mounting plate 14 is a threaded connection. The cross-sectional diameter of the support stabilizing chassis 17 is larger than the cross-sectional diameter of the adjusting turntable 16. The cross-sectional diameter of the movable sleeve shaft 20 is larger than the cross-sectional diameter of the mounting shaft 19. The connection between the mounting shaft 19 and the movable sleeve shaft 20 is a movable sleeve connection.

[0021] In the implementation plan, the use of the universal caster 13 and the auxiliary handling handle 21 facilitates the handling of the induction heater 1. When the induction heater 1 needs to be placed stably, the height of the support threaded rod 15 inside the mounting plate 14 can be adjusted by adjusting the turntable 16. The support and stabilizing chassis 17 replaces the universal caster 13 for support, ensuring the stability of the induction heater 1. At the same time, the auxiliary handling handle 21 can be directly stored inside the storage slot 18, which facilitates the storage and placement of the auxiliary handling handle 21 and ensures the ease of use of the auxiliary handling handle 21.

[0022] Working principle:

[0023] The heating controller 6 and the induction heating resistance wire 7 are directly controlled by the control setting panel 5 on the control panel 2. The induction heating resistance wire 7 is used to heat the materials that need to be heated. The control panel 2 can directly control the efficiency of the device. During the use of the induction heater 1, the cooling fan 10 inside the cooling box 9 is controlled by the power connection box 12 to achieve air blowing. The air enters the interior of the induction heater 1 through the connecting groove 8 to achieve air blowing and heat dissipation for the electrical equipment inside the induction heater 1, ensuring the service life and working efficiency of the induction heater 1. Dustproof nets 11 are set at both ends of the side of the cooling box 9 to achieve a certain dustproof effect and ensure the cleanliness of the cooling box 9 during use.

[0024] By using the combination of the universal caster 13 and the auxiliary transport handle 21, the induction heater 1 can be easily transported. When the induction heater 1 needs to be placed stably, the position and height of the support threaded rod 15 inside the mounting plate 14 can be adjusted by adjusting the turntable 16. The support and stabilizing chassis 17 replaces the universal caster 13 for support, ensuring the stability of the induction heater 1. At the same time, the auxiliary transport handle 21 can be directly stored inside the storage slot 18, which facilitates the storage and placement of the auxiliary transport handle 21 and ensures the ease of use of the auxiliary transport handle 21.

Claims

1. A mechatronic high-efficiency induction heating device, comprising an induction heater (1), one side of which is fixedly installed with a control panel (2) at the front top end, characterized in that: A data display (3) is fixedly connected to the top front of the control panel (2). A working indicator light (4) is fixedly installed on the bottom side of the data display (3). A control setting panel (5) is provided on the bottom front of the control panel (2). A heating controller (6) is fixedly connected to the bottom side of the front of the induction heater (1). An induction heating resistance wire (7) is fixedly connected to the top side of the heating controller (6). A connecting groove (8) is opened on the top back side of the induction heating resistance wire (7). A heat dissipation box (9) is fixedly installed on the side of the induction heater (1) near the connecting groove (8). A heat dissipation fan (10) is provided inside the heat dissipation box (9). A dustproof net (11) is fixedly connected to one side surface of the heat dissipation box (9). An electrical connection box (12) is fixedly connected to the top side surface of one side of the heat dissipation box (9).

2. The electromechanical integrated high-efficiency induction heating device according to claim 1, characterized in that, The control panel (2) and the heating controller (6) are connected by electrical control. There are two heating controllers (6), which are symmetrically distributed on the front bottom surface of the induction heater (1).

3. The electromechanical integrated high-efficiency induction heating device according to claim 1, characterized in that, The heat dissipation box (9) is connected to the induction heater (1) through the connecting groove (8). The connection between the heat dissipation fan (10) and the power connection box (12) is an electrical connection. There are two dustproof nets (11), which are symmetrically distributed on both sides of the heat dissipation box (9).

4. The electromechanical integrated high-efficiency induction heating device according to claim 1, characterized in that, One side of the induction heater (1) is rotatably connected to a universal wheel (13), and the side of the induction heater (1) is fixedly connected to a mounting plate (14). A support threaded rod (15) is movably installed inside one side of the mounting plate (14). An adjustment turntable (16) is fixedly connected to the top of one side of the support threaded rod (15). A support and stabilizing chassis (17) is fixedly connected to the bottom surface of one side of the mounting plate (14).

5. The mechatronics high-efficiency induction heating device according to claim 4, characterized in that, The top surface of one side of the induction heater (1) is provided with a storage groove (18), and an installation shaft (19) is fixedly connected to one side of the inside of the storage groove (18). A movable sleeve shaft (20) is movably connected to one side surface of the installation shaft (19), and an auxiliary handling handle (21) is fixedly welded to one side surface of the movable sleeve shaft (20).

6. The electromechanical integrated high-efficiency induction heating device according to claim 5, characterized in that, The supporting threaded rod (15) penetrates the interior of the mounting plate (14). The supporting threaded rod (15) and the mounting plate (14) are connected by a threaded connection. The cross-sectional diameter of the supporting stable chassis (17) is larger than the cross-sectional diameter of the adjusting turntable (16). The cross-sectional diameter of the movable sleeve shaft (20) is larger than the cross-sectional diameter of the mounting shaft (19). The connection between the mounting shaft (19) and the movable sleeve shaft (20) is a movable sleeve connection.

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