A punching device for producing shock absorber steel plates for electric tricycles

Abstract

This utility model discloses a punching device for producing shock absorber steel plates for electric tricycles, relating to the field of leaf spring processing technology. The utility model includes a punching table, a mounting frame, a hydraulic cylinder, a punching head, and a punching die. The mounting frame and punching die are fixedly mounted on the upper surface of the punching table, the hydraulic cylinder is fixedly mounted on the top of the mounting frame, and the punching head is fixedly mounted on the piston end of the hydraulic cylinder. The punching head and the die hole of the punching die are vertically aligned. In this utility model, through the feeding mechanism, the cooperation of a servo motor, lead screw, U-shaped moving frame, and pusher plate in the feeding mechanism can push multiple leaf springs in the material box to be positioned one by one on the punching die for the punching head to perform punching processing. This conveniently realizes automatic feeding during the leaf spring punching process, effectively improving the convenience of material feeding during leaf spring punching and increasing the efficiency of leaf spring punching.

Description

Technical Field

[0001] This utility model relates to the field of steel leaf spring processing technology, specifically a punching device for producing shock absorber steel plates for electric tricycles. Background Technology

[0002] The shock absorber steel plate of the electric tricycle, namely the leaf spring used in the shock absorber of the electric tricycle, usually uses multiple leaf springs as the support structure, and is equipped with shock absorbers to improve the riding comfort.

[0003] CN211965588U discloses a punching mechanism for processing steel leaf springs, including a worktable. A control box is bolted to one outer wall of the worktable, and a rectangular opening is formed on one outer wall of the worktable. A collection box is placed on the bottom inner wall of the rectangular opening. A guide plate is bolted to one inner wall of the worktable, and slide rails are bolted to both sides of the top outer wall of the worktable. A fixing mechanism is slidably connected to the inner walls of both slide rails. The fixing mechanism includes a support base, and an L-shaped fixing plate is bolted to one side of the top outer wall of the support base. A groove is formed on the top inner wall of the fixing plate. This utility model facilitates punching of steel plates by setting a fixing mechanism on the worktable and using a pressing plate and cylinder within the fixing mechanism to fix the steel plate. Furthermore, the collection box and guide plate within the worktable facilitate the collection of punching waste.

[0004] However, the punching technology in this patent still has some drawbacks when punching shock absorber steel plates (i.e., leaf springs):

[0005] In this patent, although the leaf springs can be pressed during the punching process, the automatic feeding of the leaf springs cannot be achieved. Since there are a large number of leaf springs in the electric tricycle, it is time-consuming and labor-intensive to rely on manual feeding during the punching process. This makes the feeding of leaf springs inconvenient and affects the efficiency of leaf spring punching. Utility Model Content

[0006] In order to solve the above problems, the purpose of this utility model is to provide a punching device for the production of shock absorber steel plates for electric tricycles.

[0007] To solve the above technical problems, the present invention adopts the following technical solution: a punching device for producing shock absorber steel plates for electric tricycles, comprising a punching table, a mounting frame, a hydraulic cylinder, a punching head, and a punching mold. The mounting frame and the punching mold are fixedly mounted on the upper surface of the punching table, the hydraulic cylinder is fixedly mounted on the top of the mounting frame, and the punching head is fixedly mounted on the piston end of the hydraulic cylinder. The punching head and the mold hole of the punching mold are vertically aligned. A material box is fixedly mounted on the upper surface of the punching table. Limiting mechanisms are provided on the punching table and the material box. A feeding mechanism is also provided on the punching table and the material box.

[0008] The limiting mechanism includes a first limiting plate and a second limiting plate, and two of each are provided. The first limiting plate is slidably disposed in the material box. Two punching channels are fixedly provided on the upper surface of the punching table. The second limiting plate passes through the two punching channels. A connecting rod is fixedly provided between the first limiting plate and the second limiting plate.

[0009] The top walls of both punching channels are provided with clamping plates, and the upper surfaces of both punching channels are fixedly provided with cylinders, the piston end of the cylinders and the upper surface of the clamping plates are fixedly connected.

[0010] Both sides of the material box are threaded rods that are rotatably installed, and one end of the threaded rod is rotatably connected to one side of the first limiting plate.

[0011] Preferably, the punching platform is provided with a chip removal groove, and the punching die is located above the chip removal groove.

[0012] Preferably, a discharge hopper is fixedly provided at one end of the punching platform.

[0013] Preferably, an anti-slip pad is fixedly provided on the lower surface of the clamping plate.

[0014] Preferably, a rotating wheel is fixedly provided at the other end of the threaded rod.

[0015] Preferably, the bottom wall of the material box is provided with two No. 1 guide grooves, and the bottom of the No. 1 limiting plate is fixedly provided with two No. 1 guide blocks, which are slidably disposed on the inner wall of the No. 1 guide grooves.

[0016] Preferably, the feeding mechanism includes a pusher plate, and through slots are provided on both sides of the material box. One end of the pusher plate is in movable contact with the inner wall of one of the through slots. The through slot is horizontally aligned with the punching channel. A U-shaped moving frame is slidably provided on the lower surface of the punching table. One end of the U-shaped moving frame is fixedly connected to the other end of the pusher plate.

[0017] A servo motor is fixedly installed on the lower surface of the punching table, and a lead screw is fixedly installed on the drive output end of the servo motor. One end of the lead screw is threadedly connected to the other end of the U-shaped moving frame.

[0018] Preferably, the lower surface of the punching platform is provided with a second guide groove, and the other end of the U-shaped moving frame is fixedly provided with a second guide block, which is slidably disposed on the inner wall of the second guide groove.

[0019] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0020] 1. In this utility model, through the setting of a limiting mechanism, the cooperation of the first limiting plate, the second limiting plate, the punching channel, the cylinder and the pressing plate in the limiting mechanism, the first limiting plate can limit the multiple leaf springs stacked in the material box, the second limiting plate can limit the leaf springs passing through the punching channel, and the cylinder and the pressing plate can press the leaf springs during the punching process, thereby realizing the limiting of the leaf springs to be punched and the pressing of the leaf springs during the punching process, improving the stability of the leaf springs during the punching process;

[0021] 2. In this utility model, the feeding mechanism, through the cooperation of the servo motor, lead screw, U-shaped moving frame and pusher plate in the feeding mechanism, can push multiple leaf springs in the material box to be placed one by one on the punching die, so that the punching head can perform punching processing. This conveniently realizes automatic feeding in the leaf spring punching process, thereby effectively improving the convenience of the feeding operation in the leaf spring punching process and improving the efficiency of leaf spring punching processing. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the overall structure of a punching device for producing shock absorber steel plates for electric tricycles, according to this utility model.

[0024] Figure 2 This is a schematic diagram showing the distribution structure of the limiting mechanism, feeding mechanism, and material box of this utility model.

[0025] Figure 3 This is another schematic diagram of the distribution structure of the limiting mechanism, feeding mechanism and material box of this utility model.

[0026] Figure 4 This is a schematic diagram of the material box of this utility model.

[0027] Figure 5 This is a structural schematic diagram of the material box, the cutting and limiting mechanism of the punching channel, and the feeding mechanism of this utility model.

[0028] Figure 6 This is a schematic diagram of the limiting mechanism of this utility model.

[0029] In the diagram: 1. Punching table; 11. Mounting bracket; 12. Hydraulic cylinder; 13. Punching head; 15. Material box; 16. Punching die; 161. Chip removal groove; 17. Discharge hopper; 2. Limiting mechanism; 21. First limiting plate; 22. Punching channel; 23. Second limiting plate; 24. Connecting rod; 25. Pressing plate; 26. Cylinder; 27. Anti-slip pad; 28. Threaded rod; 29. ​​Rotating wheel; 3. First guide groove; 31. First guide block; 4. Feeding mechanism; 41. Push plate; 42. Through slot; 43. U-shaped moving frame; 44. Servo motor; 45. Lead screw; 46. Second guide groove; 47. Second guide block. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Example: Figure 1-6As shown, this utility model provides a punching device for producing shock absorber steel plates for electric tricycles, including a punching table 1, a mounting frame 11, a hydraulic cylinder 12, a punching head 13, and a punching die 16. The mounting frame 11 and the punching die 16 are fixedly mounted on the upper surface of the punching table 1. The hydraulic cylinder 12 is fixedly mounted on the top of the mounting frame 11, and the punching head 13 is fixedly mounted on the piston end of the hydraulic cylinder 12. The punching head 13 is vertically aligned with the die hole of the punching die 16. During the punching process of the leaf spring, when the leaf spring is above the punching die 16, as the piston end of the hydraulic cylinder 12 extends, the hydraulic cylinder 12 can push the punching head 13 to descend vertically. The punching head 13 punches the leaf spring above the punching die 16. A chip removal groove 161 is provided on the punching table 1, and the punching die 16 is located above the chip removal groove 161. By providing the chip removal groove 161, the waste generated during the punching process is reduced. The chips can be discharged downward through the chip discharge groove 161. A material box 15 is fixedly installed on the upper surface of the punching table 1. By setting the material box 15, the leaf springs to be punched can be stacked in the material box 15. A discharge hopper 17 is fixedly installed at one end of the punching table 1. By setting the discharge hopper 17, the leaf springs after punching can be discharged outward through the discharge hopper 17. A limiting mechanism 2 is set on the punching table 1 and the material box 15. A feeding mechanism 4 is also set on the punching table 1 and the material box 15. By setting the limiting mechanism 2 and the feeding mechanism 4, the limiting mechanism 2 can limit and press the leaf springs to be punched, thereby improving the stability of the leaf springs during the punching process. The feeding mechanism 4 can push multiple leaf springs in the material box 15 one by one onto the punching die 16 for punching by the punching head 13, thereby improving the convenience of the loading operation during the leaf spring punching process and improving the efficiency of the leaf spring punching process.

[0032] The limiting mechanism 2 includes a first limiting plate 21 and a second limiting plate 23, with two of each. The first limiting plate 21 is slidably disposed within the material box 15. By setting two first limiting plates 21 within the material box 15, leaf springs of different widths can be limited, ensuring stable stacking of leaf springs of different widths within the material box 15. Two punching channels 22 are fixedly provided on the upper surface of the punching table 1. These two punching channels 22 are distributed on both sides of the punching die 16, allowing for the punching... The leaf spring during the pressing process can pass through two punching channels 22 and is located on the punching die 16. The second limiting plate 23 passes through the two punching channels 22. By setting the second limiting plate 23, when the leaf spring passes through the punching channel 22, the second limiting plate 23 can limit the leaf spring during the pressing process. A connecting rod 24 is fixedly set between the first limiting plate 21 and the second limiting plate 23. When the first limiting plate 21 moves horizontally in the material box 15, the first limiting plate 21 can make the second limiting plate 23 move horizontally synchronously through the connecting rod 24.

[0033] The top walls of the two punching channels 22 are provided with clamping plates 25, and the upper surfaces of the two punching channels 22 are fixedly provided with cylinders 26. The piston end of the cylinder 26 is fixedly connected to the upper surface of the clamping plate 25, and the lower surface of the clamping plate 25 is fixedly provided with anti-slip pads 27. By setting up the clamping plate 25, cylinders 26 and anti-slip pads 27, when the piston end of the cylinder 26 pushes the clamping plate 25 to descend vertically, the clamping plate 25 can press the leaf spring passing through the punching channel 22 through the anti-slip pads 27 for punching processing.

[0034] Both sides of the material box 15 are threaded rods 28. One end of the threaded rod 28 is rotatably connected to one side of the first limiting plate 21, and the other end of the threaded rod 28 is fixedly provided with a rotating wheel 29. By manually rotating the rotating wheel 29, the threaded rod 28 can be rotated, and the threaded rod 28 can drive the first limiting plate 21 to move horizontally within the material box 15. The bottom wall of the material box 15 is provided with two first guide grooves 3, and the bottom of the first limiting plate 21 is fixedly provided with two first guide blocks 31. The first guide blocks 31 are slidably disposed on the inner wall of the first guide groove 3. By setting the first guide groove 3 and the first guide blocks 31, the first guide blocks 31 can move horizontally along the inner wall of the first guide groove 3, thereby enabling the first limiting plate 21 to be guided horizontally and keep the first limiting plate 21 moving horizontally.

[0035] The feeding mechanism 4 includes a pusher plate 41. Both sides of the material box 15 are provided with through slots 42. One end of the pusher plate 41 is in contact with the inner wall of one of the through slots 42. The through slots 42 are horizontally corresponding to the punching channels 22. The height of the through slots 42 is the same as the thickness of a single leaf spring. By driving the pusher plate 41 to move horizontally, the pusher plate 41 can push the bottom leaf spring of the material box 15 into the two punching channels 22 after passing through the two through slots 42. When the pusher plate 41 moves in the opposite direction and resets, the stacked leaf springs in the material box 15 fall to the bottom wall of the material box 15 for the next feeding. A U-shaped moving frame 43 is slidably provided on the lower surface of the punching table 1. One end of the U-shaped moving frame 43 is fixedly connected to the other end of the pusher plate 41. By driving the U-shaped moving frame 43 to move horizontally, the U-shaped moving frame 43 can make the pusher plate 41 move horizontally synchronously.

[0036] A servo motor 44 is fixedly installed on the lower surface of the punching table 1. A lead screw 45 is fixedly installed at the drive output end of the servo motor 44. One end of the lead screw 45 is threadedly connected to the other end of the U-shaped moving frame 43. By starting the servo motor 44, the drive shaft of the servo motor 44 can make the lead screw 45 rotate, and the lead screw 45 can drive the U-shaped moving frame 43 to move horizontally.

[0037] The lower surface of the punching table 1 is provided with a second guide groove 46, and the other end of the U-shaped moving frame 43 is fixedly provided with a second guide block 47. The second guide block 47 is slidably disposed on the inner wall of the second guide groove 46. By providing the second guide groove 46 and the second guide block 47, the second guide block 47 can slide horizontally along the inner wall of the second guide groove 46, thereby guiding the U-shaped moving frame 43 in the horizontal direction and keeping the U-shaped moving frame 43 moving horizontally.

[0038] Working principle: When punching is required on the leaf spring, the operator first rotates the two rotating wheels 29 to rotate the two threaded rods 28. The two threaded rods 28 drive the two first limit plates 21 to move towards each other or away from each other in the material box 15, so that the distance between the two first limit plates 21 is adapted to the width of the leaf spring to be punched. At the same time, the two first limit plates 21 move the two second limit plates 23 synchronously horizontally through the corresponding connecting rods 24. Then, the leaf springs to be punched are stacked in the material box 15. At this time, the bottom leaf spring is horizontally aligned with the push plate 41.

[0039] Subsequently, the operator starts the servo motor 44. The drive shaft of the servo motor 44 causes the lead screw 45 to rotate. The lead screw 45 drives the U-shaped moving frame 43 to move horizontally. The U-shaped moving frame 43 causes the pusher plate 41 to move horizontally. The pusher plate 41 pushes the bottom leaf spring of the material box 15 to move horizontally. The pushed leaf spring separates from the material box 15 through one of the through slots 42 and enters the two punching channels 22. The opposite sides of the two second limit plates 23 contact the side of the leaf spring, and the leaf spring is located on the punching mold 16. Then, the drive shaft of the servo motor 44 is rotated in the opposite direction, causing the pusher plate 41 to move in the opposite direction and reset. At this time, the multiple leaf springs stacked in the material box 15 fall downward as a whole, and the bottom leaf spring is horizontally aligned with the pusher plate 41.

[0040] Subsequently, the operator activates two cylinders 26, the piston ends of the two cylinders 26 extend, pushing the two clamping plates 25 to descend vertically. The two clamping plates 25 press the leaf spring between the two punching channels 22 through the corresponding anti-slip pads 27. Then, the hydraulic cylinder 12 is activated, and the hydraulic cylinder 12 drives the punching head 13 to descend vertically. With the help of the punching die 16, the punching process of a single leaf spring is completed.

[0041] Subsequently, the two cylinders 26 and servo motor 44 are activated again, causing the two clamping plates 25 to move upward and reset. The pusher plate 41 pushes the bottom leaf spring of the material box 15 horizontally to the space between the two punching channels 22 for punching the next leaf spring. At the same time, the punched leaf spring is pushed to the discharge hopper 17 and discharged outward along the discharge hopper 17.

[0042] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0043] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A punching device for producing shock absorber steel plates for electric tricycles, comprising a punching table (1), a mounting frame (11), a hydraulic cylinder (12), a punching head (13), and a punching die (16), wherein the mounting frame (11) and the punching die (16) are fixedly mounted on the upper surface of the punching table (1), the hydraulic cylinder (12) is fixedly mounted on the top of the mounting frame (11), and the punching head (13) is fixedly mounted on the piston end of the hydraulic cylinder (12), wherein the punching head (13) and the die hole of the punching die (16) are vertically aligned, characterized in that: A material box (15) is fixedly installed on the upper surface of the punching table (1). A limit mechanism (2) is provided on the punching table (1) and the material box (15). A feeding mechanism (4) is also provided on the punching table (1) and the material box (15). The limiting mechanism (2) includes a first limiting plate (21) and a second limiting plate (23). Two first limiting plates (21) and two second limiting plates (23) are provided. The first limiting plate (21) is slidably disposed in the material box (15). Two punching channels (22) are fixedly disposed on the upper surface of the punching table (1). The second limiting plate (23) passes through the two punching channels (22). A connecting rod (24) is fixedly disposed between the first limiting plate (21) and the second limiting plate (23). The top walls of the two punching channels (22) are provided with clamping plates (25), and the upper surfaces of the two punching channels (22) are fixedly provided with cylinders (26), and the piston end of the cylinders (26) is fixedly connected to the upper surface of the clamping plates (25). Both sides of the material box (15) are threaded rods (28) that are rotatably installed. One end of the threaded rod (28) is rotatably connected to one side of the first limiting plate (21).

2. The punching device for producing shock absorber steel plates for electric tricycles as described in claim 1, characterized in that, The punching platform (1) is provided with a chip removal groove (161), and the punching die (16) is located above the chip removal groove (161).

3. The punching device for producing shock absorber steel plates for electric tricycles as described in claim 1, characterized in that, A discharge hopper (17) is fixedly installed at one end of the punching platform (1).

4. The punching device for producing shock absorber steel plates for electric tricycles as described in claim 1, characterized in that, An anti-slip pad (27) is fixedly provided on the lower surface of the clamping plate (25).

5. A punching device for producing shock absorber steel plates for electric tricycles as described in claim 1, characterized in that, A rotating wheel (29) is fixedly installed at the other end of the threaded rod (28).

6. The punching device for producing shock absorber steel plates for electric tricycles as described in claim 1, characterized in that, The bottom wall of the material box (15) is provided with two No. 1 guide grooves (3), and the bottom of the No. 1 limiting plate (21) is fixedly provided with two No. 1 guide blocks (31), and the No. 1 guide blocks (31) are slidably disposed on the inner wall of the No. 1 guide groove (3).

7. The punching device for producing shock absorber steel plates for electric tricycles as described in claim 1, characterized in that, The feeding mechanism (4) includes a pusher plate (41), and the material box (15) is provided with through slots (42) on both sides. One end of the pusher plate (41) is in contact with the inner wall of one of the through slots (42). The through slot (42) is horizontally corresponding to the punching channel (22). A U-shaped moving frame (43) is slidably provided on the lower surface of the punching table (1). One end of the U-shaped moving frame (43) is fixedly connected to the other end of the pusher plate (41). A servo motor (44) is fixedly installed on the lower surface of the punching table (1), and a lead screw (45) is fixedly installed on the drive output end of the servo motor (44). One end of the lead screw (45) is threadedly connected to the other end of the U-shaped moving frame (43).

8. A punching device for producing shock absorber steel plates for electric tricycles as described in claim 7, characterized in that, The lower surface of the punching platform (1) is provided with a second guide groove (46), and the other end of the U-shaped moving frame (43) is fixedly provided with a second guide block (47), which is slidably disposed on the inner wall of the second guide groove (46).

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