A brake pad processing waste collection device

By designing a waste collection device for brake pad processing, a fan, a positioning motor, and a vibration motor are used to automate the collection and cleaning of waste from brake pad drilling. This solves the problem of inconvenient collection of waste during brake pad drilling, improves work efficiency, and saves manpower.

CN224425044UActive Publication Date: 2026-06-30ZHEJIANG SUNRICH BRAKE SYST CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG SUNRICH BRAKE SYST CO LTD
Filing Date
2025-07-21
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

The waste generated during the drilling process of existing brake pads is not easy to collect and requires manpower for cleaning.

Method used

Design a brake pad processing waste collection device, including a frame, a drilling mechanism, an auxiliary mechanism, a waste collection mechanism, and a sealing mechanism. Utilize a fan, a positioning motor, and a vibration motor to achieve automated suction, interception, temporary storage, and cleaning of waste.

Benefits of technology

It improved work efficiency, reduced manpower consumption, enabled convenient collection and disposal of waste, and saved human resources.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224425044U_ABST
    Figure CN224425044U_ABST
Patent Text Reader

Abstract

This utility model discloses a brake pad processing waste collection device, relating to the field of brake pad processing technology. The device includes a frame with a drilling mechanism at its top and an auxiliary mechanism on the inner side of the frame that works in conjunction with the drilling mechanism. The waste collection mechanism draws waste generated during the drilling of the arc-shaped brake pad into the cavity between the two lowest partitions, temporarily storing the collected waste. It also allows the double-layer ring frame, partitions, and arc-shaped filter plate to rotate 90 degrees, enabling intermittent operation of the four cavities and the arc-shaped filter plate. This eliminates the need for multiple pauses in drilling and waste / filter plate cleaning, thus improving work efficiency. Furthermore, it vibrates the double-layer ring frame and arc-shaped filter plate, automatically cleaning the uppermost arc-shaped filter plate after use and concentrating the stored waste, facilitating subsequent waste removal and saving manpower.
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Description

Technical Field

[0001] This utility model relates to the field of brake pad processing technology, specifically to a brake pad processing waste collection device. Background Technology

[0002] Automotive brake pads, also known as automotive brake discs, are friction materials fixed to the brake drum or brake disc that rotates with the wheel. During the manufacturing process, brake pads require drilling equipment to create holes.

[0003] However, the waste generated during the drilling process of existing brake pads is not easy to collect and requires manpower for cleaning later, which wastes manpower.

[0004] To address the aforementioned problems, this application proposes a brake pad processing waste collection device to solve these problems. Utility Model Content

[0005] In order to solve the problem that the waste generated during the drilling process of existing brake pads is not easy to collect, the purpose of this utility model is to provide a brake pad processing waste collection device.

[0006] To solve the above technical problems, the present invention adopts the following technical solution: a brake pad processing waste collection device, including a frame, a drilling mechanism at the top of the frame, an auxiliary mechanism for use with the drilling mechanism on the inner side of the frame, a waste collection mechanism for use with the drilling mechanism detachably provided at the lower side of one side of the frame, and a sealing mechanism for use with the drilling mechanism.

[0007] The waste collection mechanism includes a side frame, which is detachably connected to the main frame. An outer ring frame is fixedly mounted on the side frame. An L-shaped pipe is connected to the lower end of one side of the outer ring frame, and a telescopic hose is fixedly connected to the end of the L-shaped pipe. The end of the telescopic hose movably passes through the main frame and is detachably connected to the lower end of the drilling mechanism. A through hole is formed at the upper end of the main frame, and the telescopic hose movably passes through the through hole. A fan is fixedly mounted at the lower end of the outer ring frame and is fixedly inserted into the side frame. A positioning motor is fixedly mounted in the middle of one side of the outer ring frame, and the output end of the positioning motor rotatably passes through the outer ring frame, with a double-layer ring frame fixedly fitted at its end. The side frame... A connecting hole is provided, and the adjustment motor is fixedly installed in the connecting hole. A through hole is provided at the lower end of the frame, and the adjustment motor can move through the through hole. A vibration motor for use is fixedly installed in the middle of the double-layer ring frame, and an array of partitions is fixedly connected to the inner side of the double-layer ring frame. An arc-shaped groove 1 for use is provided on the outer wall of the double-layer ring frame between adjacent partitions, and an arc-shaped filter plate is detachably installed in the arc-shaped groove 1. An arc-shaped groove 2 for use with the arc-shaped filter plate is provided through the outer ring frame, and an arc-shaped groove 3 for use with the arc-shaped filter plate is provided through the outer ring frame. The inner diameter of the arc-shaped groove 3 is larger than the inner diameter of the arc-shaped groove 1.

[0008] Preferably, the sealing mechanism includes a side plate, which is fixedly installed on the outer ring frame. A sliding rod is slidably inserted into the side plate. A sliding hole is opened through the middle of the side plate, and the sliding rod is slidably inserted into the sliding hole. An arc-shaped baffle is fixedly installed at the top of the two sliding rods. The arc-shaped baffle slides against the outer wall of the outer ring frame. The arc-shaped baffle works in conjunction with the arc-shaped groove. Springs are fixedly installed on both sides of the bottom end of the arc-shaped baffle, and the bottom end of the spring is fixedly connected to the side plate.

[0009] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0010] 1. The waste collection mechanism can suck the waste generated during the drilling of the arc brake pads into the cavity between the two bottom partitions and temporarily store the sucked waste. It can also drive the double-layer ring frame, partitions and arc filter plates to rotate 90 degrees, thereby enabling intermittent operation of the four cavities and arc filter plates. This eliminates the need to stop drilling operations multiple times and carry out waste and arc filter plate cleaning operations, thus improving work efficiency. In addition, it can drive the double-layer ring frame and arc filter plates to vibrate, thereby automatically cleaning the uppermost arc filter plate after use and moving the temporarily stored waste downwards and concentrating it, which facilitates the subsequent waste cleaning and saves manpower.

[0011] 2. The use of the sealing mechanism facilitates the downward pushing and resetting of the arc-shaped baffle, thereby facilitating the sealing and opening of the arc-shaped groove, and further facilitating the cleaning of the concentrated waste, making it easy for users to operate. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the structure of this utility model.

[0014] Figure 2 This utility model Figure 1 Enlarged schematic diagram of the structure at point A in the middle.

[0015] Figure 3 This is a schematic diagram of the sealing mechanism installation in this utility model.

[0016] Figure 4 This utility model Figure 3 Enlarged schematic diagram of the structure at point B.

[0017] Figure 5 This utility model Figure 3 Enlarged schematic diagram of the structure at point C.

[0018] Figure 6 This utility model Figure 3 Enlarged schematic diagram of the structure at point D.

[0019] In the diagram: 1. Frame; 11. Perforation; 12. Through hole; 2. Drilling mechanism; 3. Auxiliary mechanism; 4. Waste collection mechanism; 41. Side frame; 42. Outer ring frame; 43. L-shaped tube; 44. Telescopic hose; 45. Fan; 46. Adjustment motor; 47. Double-layer ring frame; 48. Vibration motor; 49. Partition plate; 410. Arc groove one; 411. Arc filter plate; 412. Arc groove two; 413. Connecting hole; 414. Arc groove three; 5. Sealing mechanism; 51. Side plate; 52. Slide rod; 53. Arc baffle; 54. Spring; 55. Sliding hole. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example: Figures 1-6 As shown, this utility model provides a brake pad processing waste collection device, including a frame 1. The top of the frame 1 is provided with a drilling mechanism 2, and the inner side of the frame 1 is provided with an auxiliary mechanism 3 that works in conjunction with the drilling mechanism 2. The auxiliary mechanism 3 can limit and fix the arc-shaped brake pad to be drilled and rotate and adjust its position. The drilling mechanism 2 can be raised and lowered and horizontally adjusted to drill the arc-shaped brake pad to be drilled. These are all existing technologies and will not be described in detail here. A waste collection mechanism 4 that works in conjunction with the drilling mechanism 2 is detachably provided on the lower side of the frame 1, and a sealing mechanism 5 that works in conjunction with the waste collection mechanism 4 is provided on the waste collection mechanism 4.

[0022] The waste collection mechanism 4 includes a side frame 41, which is detachably connected to the frame 1. An outer ring frame 42 is fixedly installed on the side frame 41. An L-shaped tube 43 is connected to the lower end of one side of the outer ring frame 42, and a telescopic hose 44 is fixedly connected to the end of the L-shaped tube 43. The end of the telescopic hose 44 movably passes through the frame 1 and is detachably connected to the lower end of the drilling mechanism 2. The end of the telescopic hose 44 can be fixed to a suitable position at the lower end of the drilling mechanism 2 by means of cable ties, etc. This is prior art and will not be described in detail here. The upper end of the frame 1... A through hole 11 is provided, and the telescopic hose 44 moves through the through hole 11. The through hole 11 ensures the normal movement of the telescopic hose 44. A fan 45 is fixedly installed at the lower end of the outer ring frame 42, and the fan 45 is fixedly inserted into the side frame 41. A position adjustment motor 46 is fixedly installed in the middle of one side of the outer ring frame 42, and the output end of the position adjustment motor 46 rotates through the outer ring frame 42 and a double-layer ring frame 47 is fixedly fitted at its end. A connecting hole 413 is provided through the side frame 41, and the position adjustment motor 46 is fixedly installed on the side frame 41. Within the connecting hole 413, a through hole 12 is provided at the lower end of the frame 1, and the adjustment motor 46 can move through the through hole 12. The cooperation between the connecting hole 413 and the through hole 12 ensures the normal operation of the adjustment motor 46. A vibration motor 48 is fixedly installed in the middle of the double-layer ring frame 47, and an array of partitions 49 are fixedly connected to the inner side of the double-layer ring frame 47. An arc-shaped groove 410 is provided on the outer wall of the double-layer ring frame 47 between adjacent partitions 49, and the arc-shaped groove 410 is detachable. An arc-shaped filter plate 411 is installed. The arc-shaped filter plate 411 and the arc-shaped groove 410, as well as the side frame 41 and the frame 1, are all connected and disassembled by bolts. This is existing technology and will not be described in detail here. An arc-shaped groove 412 that works with the arc-shaped filter plate 411 is opened through the outer ring frame 42. An arc-shaped groove 414 that works with the arc-shaped filter plate 411 is also opened through the outer ring frame 42. The inner diameter of the arc-shaped groove 414 is larger than the inner diameter of the arc-shaped groove 410, thus ensuring the normal assembly and disassembly of the arc-shaped filter plate 411.

[0023] By adopting the above technical solution, during use, the blower 45 can continuously extract air from the cavity between the two lowest baffles 49, thereby enabling the use of the L-shaped pipe 43 and the telescopic hose 44 to suck the waste generated during drilling of the corresponding arc-shaped brake pads into the cavity between the two baffles 49. The corresponding arc-shaped filter plate 411 can then intercept and temporarily store the sucked-in waste, while the filtered air is discharged again. When the cavity between the two baffles 49 stores a suitable amount of waste, the adjusting motor 46 will start, thereby driving the double... The ring frame 47 rotates 90 degrees, which in turn drives the partition plate 49 and the arc-shaped filter plate 411 to rotate 90 degrees. Then, the next corresponding cavity and the arc-shaped filter plate 411 can be used to collect waste. When the cavity that has collected the waste rotates to the highest position, the vibration motor 48 will start, which can drive the double-layer ring frame 47 and the arc-shaped filter plate 411 to vibrate. This can automatically clean the uppermost arc-shaped filter plate 411 after use and move the temporarily stored waste down to concentrate it. After the cleaning operation of the corresponding arc-shaped filter plate 411 is completed, the vibration motor 48 will be turned off.

[0024] The sealing mechanism 5 includes a side plate 51, which is fixedly installed on the outer ring frame 42. A slide rod 52 is slidably inserted into the side plate 51. A sliding hole 55 is opened through the middle of the side plate 51, and the slide rod 52 is slidably inserted into the sliding hole 55. The sliding hole 55 is used to limit and guide the movement of the slide rod 52. An arc-shaped baffle 53 is fixedly installed at the top of the two slide rods 52. The arc-shaped baffle 53 slides against the outer wall of the outer ring frame 42. The arc-shaped baffle 53 is used in conjunction with the arc-shaped groove 412. Springs 54 are fixedly installed on both sides of the bottom end of the arc-shaped baffle 53. The bottom end of the spring 54 is fixedly connected to the side plate 51.

[0025] By adopting the above technical solution, when in use, pressing down the arc-shaped baffle 53 can drive the slide rod 52 to move down and squeeze the spring 54. When the arc-shaped baffle 53 is completely separated from the arc-shaped groove 412, the pressing down of the arc-shaped baffle 53 is stopped, and the waste material concentrated in the corresponding cavity is cleaned through the arc-shaped groove 412. After the cleaning operation is completed, the arc-shaped baffle 53 is released. At this time, the spring 54 will drive the arc-shaped baffle 53 to move up and reset, and the arc-shaped groove 412 will be sealed again.

[0026] Working principle: In use, the side frame 41 is fixed to the lower end of the frame 1 with bolts. Then, the telescopic hose 44 is passed through the through hole 11 and its end is fixed to the lower end of the drilling mechanism 2 with a cable tie. Then, in conjunction with the drilling mechanism 2 and the auxiliary mechanism 3, multiple arc-shaped brake pads to be drilled are drilled in sequence. During this period, the blower 45 can continuously extract the air from the cavity between the two bottom partitions 49, thereby allowing the waste generated during the drilling of the corresponding arc-shaped brake pads to be sucked into the cavity between the two partitions 49 in conjunction with the L-shaped pipe 43 and the telescopic hose 44. Then, the corresponding arc-shaped filter plate 411 can intercept and temporarily store the sucked-in waste, and after filtration... The air will be discharged again. When the cavity between the two corresponding partitions 49 stores an appropriate amount of waste, the adjustment motor 46 will start, which will drive the double-layer ring frame 47 to rotate 90 degrees, and then drive the partitions 49 and the arc-shaped filter plate 411 to rotate 90 degrees. Then the next corresponding cavity and the arc-shaped filter plate 411 can be used to collect waste. When the cavity that has collected the waste rotates to the highest position, the vibration motor 48 will start, which will drive the double-layer ring frame 47 and the arc-shaped filter plate 411 to vibrate, thereby automatically cleaning the uppermost arc-shaped filter plate 411 and moving the temporarily stored waste down to concentrate. After the cleaning operation of the corresponding arc-shaped filter plate 411 is completed, the vibration motor 48 will be turned off.

[0027] Then, the arc-shaped baffle 53 is pressed down, which drives the slide rod 52 to move down and squeeze the spring 54. When the arc-shaped baffle 53 is completely separated from the arc-shaped groove 412, the pressing of the arc-shaped baffle 53 is stopped and the waste material concentrated in the corresponding cavity is cleaned through the arc-shaped groove 412. After the cleaning operation is completed, the arc-shaped baffle 53 is released. At this time, the spring 54 will drive the arc-shaped baffle 53 to move up and reset, and block the arc-shaped groove 412 again.

[0028] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A brake pad machining waste collecting device comprising a frame (1), characterized in that: The top of the frame (1) is provided with a drilling mechanism (2), and the inner side of the frame (1) is provided with an auxiliary mechanism (3) that works in conjunction with the drilling mechanism (2). The lower side of the frame (1) is detachably provided with a waste collection mechanism (4) that works in conjunction with the drilling mechanism (2), and the waste collection mechanism (4) is provided with a sealing mechanism (5) that works in conjunction with it. The waste collection mechanism (4) includes a side frame (41), which is detachably connected to the frame (1). An outer ring frame (42) is fixedly installed on the side frame (41). An L-shaped pipe (43) is connected to the lower end of one side of the outer ring frame (42), and a telescopic hose (44) is fixedly connected to the end of the L-shaped pipe (43). The end of the telescopic hose (44) movably passes through the frame (1) and is detachably connected to the lower end of the drilling mechanism (2). A fan (45) is fixedly installed at the lower end of the outer ring frame (42), and the fan (45) is fixedly inserted on the side frame (41). An adjustment motor is fixedly installed in the middle of one side of the outer ring frame (42). (46), and the output end of the adjusting motor (46) rotates through the outer ring frame (42) and is fixedly fitted with a double ring frame (47) at its end. A vibration motor (48) is fixedly installed in the middle of the double ring frame (47) for use, and an array of partitions (49) is fixedly connected to the inner side of the double ring frame (47). An arc groove (410) for use is opened in the part between the adjacent partitions (49) on the outer wall of the double ring frame (47), and an arc filter plate (411) is detachably installed in the arc groove (410). An arc groove (412) for use with the arc filter plate (411) is opened through the outer ring frame (42).

2. The brake pad machining waste collecting device according to claim 1, characterized in that, The sealing mechanism (5) includes a side plate (51), which is fixedly installed on the outer ring frame (42). A sliding rod (52) is slidably inserted into the side plate (51). An arc-shaped baffle (53) is fixedly installed at the top of the two sliding rods (52). The arc-shaped baffle (53) slides against the outer wall of the outer ring frame (42). The arc-shaped baffle (53) is used in conjunction with the arc-shaped groove (412). Springs (54) are fixedly installed on both sides of the bottom end of the arc-shaped baffle (53). The bottom end of the spring (54) is fixedly connected to the side plate (51).

3. A brake pad machining waste collecting device according to claim 2, characterized in that, A sliding hole (55) is provided through the middle of the side plate (51), and the sliding rod (52) is slidably inserted into the sliding hole (55).

4. The brake pad machining waste collecting device of claim 1, wherein, The upper end of the frame (1) is provided with a through hole (11), and the telescopic hose (44) moves through the through hole (11).

5. The brake pad machining waste collecting device of claim 1, wherein, A connecting hole (413) is provided through the side frame (41), and the adjustment motor (46) is fixedly installed in the connecting hole (413).

6. The brake pad machining waste collecting device of claim 1, wherein, The lower end of the frame (1) is provided with a through hole (12), and the adjustment motor (46) can move through the through hole (12).

7. The brake pad machining waste collecting device of claim 1, wherein, The outer ring frame (42) is provided with an arc-shaped groove (414) that works in conjunction with the arc-shaped filter plate (411).

8. A brake pad machining waste collection device as claimed in claim 7, wherein, The inner diameter of the arc groove three (414) is larger than the inner diameter of the arc groove one (410).