Precast concrete vibrating device and concrete vibrating system

Abstract

This application discloses a precast concrete placement vibration device and system, including a base, a support seat, air springs, a mold locking unit, and a vibration motor. The support seat is located above the base, and its upper surface is a bearing plane for supporting the mold or mold table. The support seat is connected to the base at opposite ends via air springs, which enable the support seat to move vertically. The mold locking unit is fixedly connected to one side of the support seat and is configured to lock the mold or mold table onto the support seat. The lower part of the support seat has a motor mounting base, on which the vibration motor is mounted. The angle between the mounting surface of the motor mounting base and the bearing plane is greater than or equal to 0° and less than or equal to 60°. The precast concrete placement vibration device of this application has advantages such as high vibration efficiency and good vibration quality.

Description

Technical Field

[0001] This utility model relates to the field of precast component production technology, specifically to a precast component material vibrating device and material vibrating system. Background Technology

[0002] Some precast components require vibration of the mold during the fabric laying process. The vibration quality and efficiency of the vibration device play a crucial role in the mass production and automation of precast components. Therefore, inventing a device and system that can better meet the requirements of fabric vibration is of great significance.

[0003] Furthermore, in the automated production process of precast components, the mold or mold platform is prone to misalignment during vibration. If the mold or mold platform is not properly restrained during vibration, it will become displaced, severely affecting the vibration effect during the material placement process and even hindering the normal transfer of the material after placement. To address the above problems, the applicant has proposed a novel precast component material placement vibration device and material placement vibration system. Utility Model Content

[0004] The purpose of this application is at least to provide a novel vibration device and system with high vibration efficiency and good vibration quality. This is achieved through the following solution:

[0005] In the first aspect, the precast concrete compaction device provided in this application includes a base, a support seat, an air spring, a mold locking unit, and a compaction motor. The support seat is located above the base, and the upper surface of the support seat is a bearing plane for supporting the mold or mold table; the opposite ends of the support seat are respectively connected to the base via air springs, which can cause the support seat to rise and fall in the vertical direction; the mold locking unit is fixedly connected to one side of the support seat, and the mold locking unit is configured to lock the mold or mold table onto the support seat; the lower part of the support seat has a motor mounting seat, and the compaction motor is mounted on the motor mounting seat, the angle between the mounting surface of the motor mounting seat and the bearing plane is greater than or equal to 0° and less than or equal to 60°.

[0006] This application, by incorporating a mold locking unit, locks the mold or mold table to the support base. This allows the mold or mold table to perform efficient and high-quality vibration at a set position during the material compaction process, ensuring effective material compaction. Furthermore, by allowing the mounting surface of the motor mount of the precast material compaction device to form a certain angle with the upper surface of the support surface, the vibrating motor can simultaneously generate vertical and horizontal vibration, promoting rapid flattening of the material and effectively improving compaction efficiency. Thirdly, by connecting the opposite ends of the support base to the base via air springs, the vertical position of the support base can be adjusted by the air springs. The air springs also isolate the load transfer between the support base and the base, ensuring that the vibration load generated by the vibrating motor is transferred to the mold or mold table as much as possible for better compaction results.

[0007] In some embodiments of this application, the mold locking unit includes a hinged support, a pressure arm, and a push-pull assembly. The hinged support is fixedly connected to one side of the bearing seat. The middle part of the pressure arm is hinged to the hinged support, and the first end of the pressure arm extends directly above the bearing plane of the bearing seat. The push-pull assembly is mounted on the bearing seat, and the push-pull end of the push-pull assembly is hinged to the second end of the pressure arm. The first end of the pressure arm is provided with a clamping member, which is configured to clamp the preform mold to the bearing plane.

[0008] This application includes a mold locking and releasing unit comprising a hinged support, a pressure arm, and a push-pull assembly. By applying pressure to the push-pull assembly, the pressure arm rotates relative to the hinged support, thereby allowing the first end of the pressure arm to press the mold or mold table onto the support seat or release the locked mold or mold table. This facilitates the locking and releasing of the mold or mold table, and is particularly well-suited to meet the needs of automated production.

[0009] In some embodiments of this application, the support base includes a support platform, a first side wall, and a second side wall. The lower surfaces of both ends of the support platform are connected to the base via air springs. The support plane is the upper surface of the support platform and is horizontally arranged. The first side wall and the second side wall are opposite to each other and connected to the lower surface of the support platform. The motor mounting base is disposed between the first side wall and the second side wall, and the opposite sides of the motor mounting base are connected to the first side wall and the second side wall, respectively.

[0010] This application, by placing the motor mounting base between the first and second side walls and connecting the opposite sides of the motor mounting base to the first and second side walls respectively, allows the vibratory motor to be fixed more securely, thereby enabling the vibration excitation generated by the vibratory motor to be transmitted to the mold or mold platform through the support platform, so as to achieve a better vibration effect.

[0011] In some embodiments of this application, the rotating shaft of the vibratory motor extends horizontally in a direction perpendicular to the first sidewall and the second sidewall; or, the projection of the rotating shaft of the vibratory motor onto the vertical plane on the same side of the first sidewall and the second sidewall extends obliquely; or, the projection of the rotating shaft of the vibratory motor onto the vertical plane on the same side of the first sidewall and the second sidewall extends vertically.

[0012] This application adjusts the vibration direction of the vibratory motor by adjusting the direction of the motor's shaft, thereby adjusting the direction of the excitation generated by the vibratory motor according to the vibration needs, so as to achieve a better vibration effect.

[0013] In some embodiments of this application, the angle between the mounting surface of the motor mounting base of the precast fabric vibrating device and the bearing plane can be selectively set to any value among 0°, 30°, 31°, 32°, 33°, 34°, 35°, 36°, 37°, 38°, 39°, 40°, 41°, 42°, 43°, 44° or 45°.

[0014] In some embodiments of this application, the precast material vibrating device further includes guide wheels, at least one of which is mounted on the side where the mold locking unit is located, and the rotation axis of the guide wheel is vertically arranged. In specific implementations, the guide wheels can be used to guide and correct the position of the mold or mold table so that the mold or mold table is in a suitable position for vibration.

[0015] In some embodiments of this application, the base includes a first support wall and a second support wall, the first support wall being opposite to a first side wall, and the upper end of the first support wall being connected to the lower surface of the support platform via at least one air spring; the second support wall being opposite to a second side wall, and the upper end of the second support wall being connected to the lower surface of the support platform via at least one air spring.

[0016] In some embodiments of this application, the precast material vibrating device further includes limiting guide wheels. Multiple limiting guide wheels are respectively provided on the first and second support walls. The rotation axis of the limiting guide wheels is horizontally arranged. Some limiting guide wheels are opposite to the first side wall, and some are opposite to the second side wall. The limiting guide wheels are configured to constrain the horizontal displacement of the support platform. Under the action of the limiting guide wheels, the support platform can be constrained during lifting and lowering, thus preventing displacement of the support platform during lifting and lowering.

[0017] Secondly, this application also provides a fabric vibration system, which includes two rows of precast fabric vibration devices as described in any of the foregoing embodiments. The precast fabric vibration devices in each row are spaced apart. In each row of precast fabric vibration devices, the angle between the mounting surface of the motor mounting base and the bearing plane of some of the precast fabric vibration devices is 0°, and the angle between the mounting surface of the motor mounting base and the bearing plane of the remaining precast fabric vibration devices is any value between 30° and 60°.

[0018] In some embodiments of this application, four precast concrete vibrating devices are spaced apart in each row. The angle between the mounting surface of the motor mounting base of the two middle precast concrete vibrating devices in each row and the bearing plane is 0°, and the angle between the mounting surface of the motor mounting base of the remaining two precast concrete vibrating devices in each row and the bearing plane is any value between 30° and 60°. Alternatively, three precast concrete vibrating devices are spaced apart in each row. The angle between the mounting surface of the motor mounting base of the middle precast concrete vibrating device in each row and the bearing plane is 0°, and the angle between the mounting surface of the motor mounting base of the remaining two precast concrete vibrating devices in each row and the bearing plane is any value between 30° and 60°. Alternatively, two precast concrete vibrating devices are spaced apart in each row. The angle between the mounting surface of the motor mounting base of each precast concrete vibrating device and the bearing plane is any value between 30° and 60°. Attached Figure Description

[0019] Figure 1 This is a structural schematic diagram from one perspective of a precast fabric vibrating device according to some embodiments of this application;

[0020] Figure 2 for Figure 1 The diagram shown is a second-view structural schematic of the precast material vibrating device.

[0021] Figure 3 for Figure 2 AA section view;

[0022] Figure 4 This is a structural schematic diagram from one perspective of another precast fabric vibrating device according to some embodiments of this application;

[0023] Figure 5 for Figure 4 The diagram shown is a second-view structural schematic of the precast material vibrating device.

[0024] Figure 6 for Figure 5 BB cross-sectional view;

[0025] Figure 7This is a schematic diagram of the fabric vibration system according to some embodiments of this application from one perspective;

[0026] Figure 8 This is a structural schematic diagram from one perspective of a fabric vibration system according to some other embodiments of this application.

[0027] In the picture:

[0028] 1. Base; 11. First supporting wall; 12. Second supporting wall;

[0029] 2. Bearing base; 21. Bearing plane; 22. Motor mounting base; 23. Bearing platform; 24. First side wall; 25. Second side wall;

[0030] 3. Air spring;

[0031] 4. Mold locking unit; 41. Hinge support; 42. Pressure arm; 43. Push-pull assembly; 44. Clamping component;

[0032] 5. Vibrating motor;

[0033] 61. Guide wheel; 62. Limiting guide wheel;

[0034] 10. Precast concrete vibratory compaction device;

[0035] 100. Fabric vibration system. Detailed Implementation

[0036] Exemplary embodiments of the present application will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the present application are shown in the drawings, it should be understood that the present application may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to enable a more thorough understanding of the present application and to fully convey the scope of the present application to those skilled in the art.

[0037] It should be understood that the terminology used herein is for the purpose of describing particular exemplary embodiments only and is not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms “a,” “an,” and “described” as used herein may also mean including the plural forms. The terms “comprising,” “including,” “containing,” and “having” are inclusive and therefore indicate the presence of the stated features, steps, operations, elements, and / or components, but do not exclude the presence or addition of one or more other features, steps, operations, elements, components, and / or combinations thereof. The method steps, processes, and operations described herein are not construed as requiring them to be performed in a particular order described or illustrated unless the order of performance is explicitly indicated. It should also be understood that additional or alternative steps may be used.

[0038] Although terms such as "first," "second," and "third" may be used in this document to describe multiple elements, components, regions, layers, and / or segments, these elements, components, regions, layers, and / or segments should not be limited by these technical terms. These terms may be used only to distinguish one element, component, region, layer, or segment from another. Unless the context clearly indicates otherwise, terms such as "first," "second," and other numerical terms used herein do not imply order or sequence. Therefore, the first element, component, region, layer, or segment discussed below may be referred to as a first element, component, region, layer, or segment without departing from the teachings of the exemplary embodiments.

[0039] For ease of description, spatial relative terms may be used in the text to describe the relationship of one element or feature relative to another element or feature, as shown in the figure. These relative terms include "inside," "outside," "middle," "outer," "below," "below," "above," "over," etc. Such spatial relative terms are intended to include different orientations of the device in use or operation, other than those depicted in the figure. For example, if the device in the figure is flipped, then an element described as "below other elements or features" or "below other elements or features" will subsequently be oriented "above other elements or features" or "above other elements or features." Therefore, the example term "below" can include both upper and lower orientations.

[0040] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0041] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "provided with," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection or a detachable connection; a mechanical connection or an electrical connection; a direct connection or an indirect connection through an intermediate medium; or a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0042] In this application, "above a certain number" includes the number itself; for example, "two or more" includes two.

[0043] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0044] The following is based on Figures 1 to 8 This invention introduces the precast material vibrating device 10 and the material vibrating system 100 provided by this utility model.

[0045] The precast concrete vibrating device 10 provided in this application includes a base 1, a support seat 2, an air spring 3, a mold locking unit 4, and a vibrating motor 5. The support seat 2 is located above the base 1, and its upper surface is a bearing plane 21 for supporting the mold or mold table. The support seat 2 is connected to the base 1 at opposite ends via air springs 3. The air springs 3 can cause the support seat 2 to move vertically. The mold locking unit 4 is fixedly connected to one side of the support seat 2 (e.g., ...). Figure 2 or Figure 5 As shown), the mold locking unit 4 is configured to lock the mold or mold table onto the support seat 2. The lower part of the support seat 2 has a motor mounting seat 22, on which the vibrating motor 5 is mounted. The angle between the motor mounting surface of the motor mounting seat 22 and the support plane 21 is greater than or equal to 0° and less than or equal to 60°.

[0046] In practical implementation, to achieve better load-bearing effect, the load-bearing plane 21 is preferably set horizontally. In order to reduce the noise generated during vibration and alleviate the wear of mold or mold table, the upper surface of the load-bearing platform 23 is further provided with a shock-absorbing pad that is easy to disassemble, and the shock-absorbing pad is used to support the mold or mold table.

[0047] This application sets up a mold locking unit 4 and fixes the mold locking unit 4 to one side of the support seat 2. Under the action of the mold locking unit 4, the mold or mold table can be locked to the support seat 2. During the process of cloth vibration, the mold or mold table can perform efficient and high-quality vibration at the set position to ensure the effect of cloth vibration.

[0048] It should be noted that the included angle between the motor mounting surface and the bearing plane 21 in this application is any value greater than or equal to 0° and less than or equal to 60°. In specific implementations, this included angle can be selectively set to 0°, 1°, 2°, 3°, 4°, 5°, 6°, 7°, 8°, 9°, 10°, 11°, 12°, 13°, 14°, 15°, 16°, 17°, 18°, 19°, 20°, 21°, 22°, 23°, 24°, 25°, 26°, 27°, 28°, 29°, 30°, 40°, 50°, 60°, 7°, 8°, 9°, 10°, 11°, 12°, 13°, 14°, 15°, 16°, 17°, 18°, 19°, 20°, 21°, 22°, 23°, 24°, 25°, 26°, 27°, 28°, 29°, 30°, 40°, 50°, 60°, 70°, 80°, 90 ... Any value from 0°, 31°, 32°, 33°, 34°, 35°, 36°, 37°, 38°, 39°, 40°, 41°, 42°, 43°, 44°, 45°, 46°, 47°, 48°, 49°, 50°, 51°, 52°, 53°, 54°, 55°, 56°, 57°, 58°, 59°, and 60°.

[0049] It should also be noted that the included angle between the motor mounting surface and the bearing plane 21 is not limited to the values ​​listed above, but can also be, for example, 5.5°. However, in specific implementations, it is preferable to make the included angle 0°±5° or 45°±5°. Specific settings can be selectively configured as needed. This application enables the motor mounting base 22 of the precast material vibrating device 10 to form an angle greater than 0° with the upper surface of the bearing plane, thereby allowing the vibrating motor 5 to simultaneously generate vertical and horizontal vibration effects, thus promoting rapid flattening of the dropped material and effectively improving material distribution efficiency.

[0050] The base 1 in this application is not specifically limited and can be any structural form capable of supporting the bearing seat 2 via air springs 3. In specific implementations, the base 1 may optionally include a first support wall 11 and a second support wall 12. The first support wall 11 is opposite to the first side wall 24, and the upper end of the first support wall 11 is connected to the lower surface of the bearing platform 23 via at least one air spring 3; the second support wall 12 is opposite to the second side wall 25, and the upper end of the second support wall 12 is connected to the lower surface of the bearing platform 23 via at least one air spring 3.

[0051] Specifically, such as Figure 1 Or such as Figure 4 As shown, the base 1 is made of sheet metal. Specifically, the base 1 includes a base plate and a first support wall 11 and a second support wall 12 disposed on the upper surfaces of opposite ends of the base plate. Both the first support wall 11 and the second support wall 12 extend vertically upward to a predetermined height. The upper ends of the first support wall 11 and the second support wall 12 are used to connect to or install air springs 3. The bearing seat 2 is connected to the first support wall 11 and the second support wall 12 respectively via the air springs 3.

[0052] It should be noted that the mold locking unit 4 in this application is not specifically limited. It can be any unit that can lock the mold or mold table on the bearing plane 21. In specific implementation, it is preferable that the mold locking unit 4 can achieve automatic locking.

[0053] It should also be noted that the molds in this application are tools used to produce precast components. The specific structure of the mold is selected according to the precast product being produced. The mold platform involved in this application is a structure used to support the molds. During actual production, multiple molds are fixed on the mold platform to facilitate the implementation of the production process. For example, in the production of small precast components, multiple molds can be fixed on the mold platform.

[0054] It should also be noted that the number of air springs 3 included in the precast concrete vibrating device 10 is not specifically limited and can be selectively set as needed. Specifically, for example... Figure 1 or Figure 4 The precast material vibrating devices 10 shown consist of four units, with each end of the bearing seat 2 connected to the base 1 via two air springs 3. By connecting the bearing seat 2 to the base 1 via air springs 3, the vertical position of the bearing seat 2 can be adjusted under the action of the air springs 3. Furthermore, the air springs 3 can isolate the load transfer between the bearing seat 2 and the base 1, allowing the vibrating load generated by the vibrating motor 5 to be transferred to the mold or mold table as much as possible, thus achieving better vibration and noise reduction effects.

[0055] As some preferred embodiments of this application, the mold locking unit 4 includes a hinged support 41, a pressure arm 42, and a push-pull assembly 43. Specifically, as follows... Figures 1 to 3 As shown in Figures 4 to 6, the hinged support 41 is fixedly connected to one side of the bearing seat 2. The middle portion of the pressure arm 42 is hinged to the hinged support 41, and the first end of the pressure arm 42 extends directly above the bearing plane 21 of the bearing seat 2. The push-pull assembly 43 is mounted on the bearing seat 2, and the push-pull end of the push-pull assembly 43 is hinged to the second end of the pressure arm 42. The first end of the pressure arm 42 is provided with a clamping member 44, which is configured to clamp the precast mold to the bearing plane 21.

[0056] It should be noted that the term "push-pull assembly" in this application is not specifically limited; it can be any assembly capable of applying a push-pull action to the pressure arm 42, such as... Figure 1 , Figure 2 , Figure 4 and Figure 5As shown, the push-pull assembly 43 is a telescopic cylinder (e.g., a pneumatic telescopic cylinder or a hydraulic telescopic cylinder). This application includes a mold locking / releasing unit 4 comprising a hinged support 41, a pressure arm 42, and a push-pull assembly 43. Under the action of the push-pull assembly 43, the pressure arm 42 rotates relative to the hinged support 41, thereby allowing the first end of the pressure arm 42 to press the mold or mold table onto the support seat 2 or release the locked mold or mold table. This facilitates the locking and releasing of the mold or mold table, and particularly better meets the needs of automated production.

[0057] Furthermore, the term "clamping element" in this application is not specifically limited and can be any structure capable of clamping the mold or mold table. In specific implementations, it is preferable to fix the clamping element 44 to the first end of the pressure arm 42, or to hinge the clamping element 44 to the first end of the pressure arm 42.

[0058] As some preferred embodiments of this application, the support 2 includes a support platform 23, a first sidewall 24, and a second sidewall 25. For example... Figure 1 Or such as Figure 4 As shown, the support platform 23 is plate-shaped. The lower surfaces of both ends of the support platform 23 are connected to the base 1 via air springs 3. The support plane 21 is the upper surface of the support platform 23 and is horizontally arranged. The first side wall 24 and the second side wall 25 are opposite to each other and connected to the lower surface of the support platform 23. The motor mounting base 22 is disposed between the first side wall 24 and the second side wall 25, and the opposite sides of the motor mounting base 22 are connected to the first side wall 24 and the second side wall 25 respectively.

[0059] This application arranges the motor mounting base 22 between the first side wall 24 and the second side wall 25 and connects the opposite sides of the motor mounting base 22 to the first side wall 24 and the second side wall 25 respectively, thereby making the vibratory motor 5 more securely fixed. This allows the vibration excitation generated by the vibratory motor 5 to be transmitted to the mold or mold platform through the support platform 23, thereby achieving a better vibration effect.

[0060] As some preferred embodiments of this application, such as Figures 1 to 6 As shown, the shaft of the vibratory motor 5 extends horizontally in a direction perpendicular to the first side wall 24 and the second side wall 25. In specific implementations, the shaft of the vibratory motor 5 may be selectively extended horizontally in a direction parallel to the first side wall 24 and the second side wall 25 (not shown in the figure).

[0061] As an alternative implementation, the projection of the rotating shaft of the vibrating motor 5 onto the vertical plane on the same side of the first side wall 24 and the second side wall 25 can be selectively extended obliquely. Alternatively, the projection of the rotating shaft of the vibrating motor 5 onto the vertical plane on the same side of the first side wall 24 and the second side wall 25 can be selectively extended vertically. By adjusting the direction of the rotating shaft of the vibrating motor 5, this application can also achieve the purpose of adjusting the vibration direction of the vibrating motor 5, thereby adjusting the direction of excitation generated by the vibrating motor 5 according to the vibration needs to achieve a better vibration effect.

[0062] To better meet the needs of automated production of precast components, the precast component vibratory compaction device 10 further includes a guide wheel 61. At least one guide wheel 61 is installed on the side where the mold locking unit 4 is located, and the rotation axis of the guide wheel 61 is vertically arranged. In specific implementation, the guide wheel 61 can be used to guide and correct the position of the mold or mold table so that the mold or mold table is in a suitable position for vibration.

[0063] Specifically, such as Figure 1 and Figure 3 As shown, or as Figure 4 and Figure 6 As shown, two guide wheels 61 are installed at intervals on the side where the mold locking unit 4 is located, and the rotation axis of each guide wheel 61 is vertically arranged. In actual operation, the guide wheels 61 can guide, constrain and restrict the side wall of the mold or the side wall of the mold table.

[0064] As some preferred embodiments of this application, the precast concrete vibrating device 10 may optionally include limiting guide wheels 62. Multiple limiting guide wheels 62 are respectively provided on the first support wall 11 and the second support wall 12, and the rotation axis of the limiting guide wheels 62 is horizontally arranged. Some of the limiting guide wheels 62 are opposite to the first side wall 24, and some are opposite to the second side wall 25. The limiting guide wheels 62 are configured to constrain the horizontal displacement of the support platform 23. Under the action of the limiting guide wheels 62, the support platform 2 can be constrained by the limiting guide wheels 62 during lifting and lowering, thereby preventing the support platform 2 from shifting during lifting and lowering.

[0065] Specifically, such as Figures 1 to 3 , or as Figures 4 to 6 As shown, two limiting guide wheels 62 are respectively provided on the four sides of the base 1 in the circumferential direction, and the rotation axis of each limiting guide wheel 62 is set horizontally. In actual operation, during the lifting and vibration of the bearing seat 2, the limiting guide wheels 62 provided on the base 1 can constrain and limit the bearing seat 2.

[0066] Secondly, this application also provides a precast concrete compaction system 100, which includes two rows of precast concrete compaction devices 10 as described in any of the foregoing embodiments. The precast concrete compaction devices 10 in each row are spaced apart, with the angle between the mounting surface of the motor mounting base 22 and the bearing plane 21 of a portion of the precast concrete compaction devices 10 is 0°, and the angle between the mounting surface of the motor mounting base 22 and the bearing plane 21 of the remaining precast concrete compaction devices 10 is any value between 30° and 60°.

[0067] It should be noted that the number of the two rows of precast fabric vibrating devices 10 included in the fabric vibrating system 100 in this application is not specifically limited, and can be selectively set according to actual production needs (such as the size of the mold or mold table).

[0068] As some preferred embodiments of this application, four precast concrete vibrating devices 10 are arranged at intervals in each row. The angle between the mounting surface of the motor mounting base 22 of the two middle precast concrete vibrating devices 10 in each row and the bearing plane 21 is 0°, and the angle between the mounting surface of the motor mounting base 22 of the remaining two precast concrete vibrating devices 10 in each row and the bearing plane 21 is any value between 30° and 60°.

[0069] As a preferred embodiment of the implementation of this application, such as Figure 7 As shown, each row of precast material vibrating devices 10 is arranged along the transfer direction of the mold or mold table. The angle between the mounting surface of the motor mounting base 22 of the precast material vibrating device 10 at both ends of each row and the bearing plane 21 is 45°±5°, and the mounting surfaces of the motor mounting base 22 of the two precast material vibrating devices 10 at both ends face away from each other.

[0070] As some alternative embodiments of this application, three precast concrete vibrating devices 10 may be selectively arranged in each row at intervals. The angle between the mounting surface of the motor mounting base 22 of the middle precast concrete vibrating device 10 and the bearing plane 21 is 0°, and the angle between the mounting surface of the motor mounting base 22 of the other two precast concrete vibrating devices 10 in each row and the bearing plane 21 is any value between 30° and 60°.

[0071] As a preferred embodiment of the implementation of this application, such as Figure 8 As shown, each row of precast material vibrating devices 10 is arranged along the transport direction of the mold or mold table. The angle between the mounting surface of the motor mounting base 22 of the precast material vibrating device 10 at both ends of each row and the bearing plane 21 is 45°±5°, and the mounting surfaces of the motor mounting base 22 of the two precast material vibrating devices 10 at both ends face away from each other.

[0072] As some alternative embodiments of this application, two precast material vibrating devices 10 may be selectively arranged in each row at intervals. The angle between the mounting surface of the motor mounting base 22 of each precast material vibrating device 10 and the bearing plane 21 is any value between 30° and 60°. In specific implementations, each row of precast material vibrating devices 10 is arranged along the transfer direction of the mold or mold table. The angle between the mounting surface of the motor mounting base 22 of each row of precast material vibrating devices 10 and the bearing plane 21 is 45°±5°, and the mounting surfaces of the motor mounting bases 22 of the two precast material vibrating devices 10 are facing away from each other.

[0073] It should be noted that the number of precast fabric vibrating devices 10 included in the fabric vibrating system 100 in this application is not limited to the aforementioned embodiments, and can also be selectively set according to the size of the mold or mold table.

[0074] In the actual production process, after the mold or mold table is transported to the set position (directly above the material vibration system 100) by the transfer line, the air spring 3 of each preform material vibration device 10 lifts the mold or mold table from the transfer line to a set height, so that the mold or mold table is removed from the transfer line, further facilitating vibration during material placement. When the vibration work is completed, the air spring 3 lowers the mold or mold table back to the transfer line, so that the mold or mold table that has completed the vibration work can be transferred to the next station.

[0075] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A preform material placement and vibration device, comprising: include: Base; A support base, which is located above the base, and the upper surface of the support base is a support plane for supporting the mold or mold table; An air spring is provided, with the support base connected to the base at opposite ends via the air spring, and the air spring enabling the support base to move up and down in the vertical direction; A mold locking unit is fixedly connected to one side of the support base, and the mold locking unit is configured to lock the mold or mold table onto the support base; as well as The vibratory motor has a motor mounting base at the lower part of the bearing base. The vibratory motor is mounted on the motor mounting base. The angle between the mounting surface of the motor mounting base and the bearing plane is greater than or equal to 0° and less than or equal to 60°.

2. The precast component fabric vibrating device according to claim 1, characterized in that, The mold locking and releasing unit includes: A hinged support, wherein the hinged support is fixedly connected to one side of the bearing seat; A pressure arm, the middle portion of which is hinged to the hinged support, and a first end of which extends directly above the bearing plane of the bearing seat; and A push-pull assembly, which is mounted on the support base, and the push-pull end of the push-pull assembly is hinged to the second end of the pressure arm; The first end of the pressure arm is provided with a clamping member, which is configured to clamp the preform mold to the bearing plane.

3. The precast component fabric vibrating device according to claim 1, characterized in that, The support includes: The support platform has its lower surfaces at opposite ends connected to the base via air springs, and the support plane is the upper surface of the support platform and is horizontally arranged. First sidewall and second sidewall, the first sidewall and the second sidewall are opposite to each other and connected to the lower surface of the support platform; The motor mounting base is disposed between the first side wall and the second side wall, and the opposite sides of the motor mounting base are respectively connected to the first side wall and the second side wall.

4. The precast component fabric vibrating device according to claim 3, characterized in that, The shaft of the vibratory motor extends horizontally in a direction perpendicular to the first and second sidewalls; or, The projection of the rotating shaft of the vibrating motor onto the vertical plane on the same side of the first and second side walls extends obliquely. or, The projection of the shaft of the vibrating motor onto the vertical plane on the same side of the first and second side walls extends vertically.

5. The precast concrete vibratory compaction device according to any one of claims 1 to 4, characterized in that, The angle between the mounting surface of the motor mounting base and the bearing plane is any value among 0°, 30°, 31°, 32°, 33°, 34°, 35°, 36°, 37°, 38°, 39°, 40°, 41°, 42°, 43°, 44° or 45°.

6. The precast concrete vibratory compaction device according to any one of claims 1 to 4, characterized in that, It also includes guide wheels, at least one of which is mounted on the side where the mold locking unit is located, and the rotation axis of the guide wheel is vertically arranged.

7. The precast component fabric vibrating device according to claim 3 or 4, characterized in that, The base includes: A first support wall, which is opposite to the first side wall, and the upper end of the first support wall is connected to the lower surface of the support platform via at least one of the air springs; The second support wall is opposite to the second side wall, and the upper end of the second support wall is connected to the lower surface of the support platform via at least one of the air springs.

8. The precast component fabric vibrating device according to claim 7, characterized in that, It also includes limiting guide wheels. Multiple limiting guide wheels are provided on the first support wall and the second support wall respectively. The rotation axis of the limiting guide wheels is horizontally arranged. Some of the limiting guide wheels are opposite to the first side wall, and some of the limiting guide wheels are opposite to the second side wall. The limiting guide wheels are configured to constrain the displacement of the support platform in the horizontal direction.

9. A fabric vibration system, characterized in that, The fabric vibration system includes two rows of precast fabric vibration devices as described in any one of claims 1 to 8, with each row of precast fabric vibration devices spaced apart. In each row of precast fabric vibration devices, the angle between the mounting surface of the motor mounting base and the bearing plane of a portion of the precast fabric vibration devices is 0°, while the angle between the mounting surface of the motor mounting base and the bearing plane of the remaining portion of the precast fabric vibration devices is any value between 30° and 60°.

10. The fabric vibration system according to claim 9, characterized in that, Four precast concrete vibrating devices are arranged at intervals in each row. The angle between the mounting surface of the motor mount of the middle two precast concrete vibrating devices and the bearing plane is 0°. The angle between the mounting surface of the motor mount of the remaining two precast concrete vibrating devices in each row and the bearing plane is any value between 30° and 60°; or... Three precast concrete vibrating devices are arranged at intervals in each row. The angle between the mounting surface of the motor mount of the middle vibrating device and the bearing plane is 0°. The angle between the mounting surface of the motor mount of the remaining two vibrating devices in each row and the bearing plane is any value between 30° and 60°. Alternatively... Two precast material vibrating devices are provided at intervals in each row, and the angle between the mounting surface of the motor mounting base of each precast material vibrating device and the bearing plane is any value between 30° and 60°.

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