A transfer device for flange processing

Abstract

This utility model provides a flange processing transfer device. The flange processing transfer device includes: a base plate; multiple supports with columns fixedly mounted on the base plate; an L-shaped back plate fixedly mounted on the base plate; casters mounted on the bottom of the base plate; a clamping and fixing mechanism located at the top of the base plate for clamping and fixing the flange; a displacement mechanism mounted on the inner wall of the top of the L-shaped back plate for controlling the lateral movement of the clamping and fixing mechanism; and a lifting mechanism mounted on the displacement mechanism for controlling the raising and lowering of the clamping and fixing mechanism. The flange processing transfer device provided by this utility model has the advantages of easy flange handling, convenient operation, and time-saving and labor-saving transfer process.

Description

Technical Field

[0001] This utility model relates to the field of flange processing technology, and in particular to a transfer device for flange processing. Background Technology

[0002] A flange, also called a flange plate or flange, is a part used to connect shafts, for connecting pipe ends; flanges are also used on equipment inlets and outlets to connect two pieces of equipment, such as speed reducer flanges. During flange manufacturing, a transfer device is needed to move the flange.

[0003] However, existing flange processing transfer devices often lack flange loading and unloading capabilities, thus requiring workers to manually load and unload flanges, which is time-consuming and labor-intensive.

[0004] Therefore, it is necessary to provide a transfer device for flange processing to solve the above-mentioned technical problems. Utility Model Content

[0005] To address the technical problem that existing flange processing transfer devices lack flange loading and unloading capabilities, this utility model provides a flange processing transfer device.

[0006] The flange processing transfer device provided by this utility model includes: a base plate; multiple supports with columns fixedly installed on the base plate; an L-shaped back plate fixedly installed on the base plate; casters installed at the bottom of the base plate; a clamping and fixing mechanism located at the top of the base plate for clamping and fixing the flange; a displacement mechanism installed on the inner wall of the top of the L-shaped back plate for controlling the lateral movement of the clamping and fixing mechanism; and a lifting mechanism installed on the displacement mechanism for controlling the lifting and lowering of the clamping and fixing mechanism.

[0007] Preferably, the displacement mechanism includes: an electric slide rail fixedly installed on the inner wall of the top of the L-shaped back plate; and a U-shaped frame fixedly installed on the output block of the electric slide rail.

[0008] Preferably, a plurality of guide rods are fixedly installed on the inner wall of the L-shaped back plate, and a slider is slidably sleeved on each of the plurality of guide rods, and the plurality of sliders are fixedly connected to the U-shaped frame.

[0009] Preferably, the lifting mechanism includes: two longitudinal screws rotatably mounted on the inner wall of the U-shaped frame; two lifting plates threaded onto the two longitudinal screws respectively; a U-shaped plate fixedly mounted on one side of the two lifting plates close to each other; a first servo motor fixedly mounted on the top inner wall of the U-shaped frame; a plurality of double-groove synchronous pulleys fixedly mounted on the output shaft of the first servo motor and on the two longitudinal screws respectively; and a plurality of synchronous belts mounted on the plurality of double-groove synchronous pulleys respectively.

[0010] Preferably, the clamping and fixing mechanism includes: a transverse screw rotatably mounted on the inner wall of the U-shaped plate, the transverse screw having multiple external threads with opposite directions; multiple sliding plates threaded onto the transverse screw; multiple clamping covers respectively fixedly mounted on the multiple sliding plates; multiple buffer pads respectively disposed on the inner walls of the multiple clamping covers; a second servo motor fixedly mounted on the inner wall of the U-shaped plate; a drive gear fixedly mounted on the output shaft of the second servo motor; a driven gear fixedly mounted on the transverse screw and meshing with the drive gear; and multiple limiting rods fixedly mounted on the inner wall of the U-shaped plate and slidably connected to the multiple sliding plates.

[0011] Preferably, a battery compartment is installed on the base plate, and a push-pull rod is fixedly installed on the battery compartment.

[0012] Preferably, the battery compartment is equipped with a controller, the inner wall of the battery compartment is equipped with a lithium battery, and the battery compartment is equipped with a charging interface.

[0013] Compared with related technologies, the flange processing transfer device provided by this utility model has the following advantages:

[0014] This utility model provides a flange processing transfer device. Multiple columns can position multiple flanges, preventing them from falling during transport. Casters and push-pull rods facilitate worker movement for flange transfer. A clamping and fixing mechanism clamps and fixes the flanges. A displacement mechanism drives the clamping and fixing mechanism to move laterally, and a lifting mechanism drives it to move vertically. An electric slide rail drives the flanges on the clamping and fixing mechanism to move laterally. A slider sliding on a guide rod guides and limits the movement of the electric slide rail. A first servo motor and multiple double-groove... Synchronous pulleys and multiple synchronous belts drive two longitudinal screws to rotate. The rotation of the two longitudinal screws drives two lifting plates and a U-shaped plate to move up and down, thereby controlling the up and down movement of the flange on the clamping and fixing mechanism. A second servo motor, a drive gear, and a driven gear drive a transverse screw to rotate. The rotation of the transverse screw drives multiple sliding plates and multiple clamping covers to move closer together, thereby clamping and fixing the flange. A lithium battery can be installed through the battery compartment. The device can be moved by a push-pull rod. The device can be operated and controlled by a controller. The device can be powered by a lithium battery. An external charging cable can be connected through a charging interface to charge the lithium battery. Attached Figure Description

[0015] Figure 1 A schematic diagram of a preferred embodiment of the flange processing transfer device provided by this utility model;

[0016] Figure 2 for Figure 1 A top sectional view of the clamping and fixing mechanism;

[0017] Figure 3 for Figure 1 An enlarged schematic diagram of part A shown in the figure.

[0018] Labels in the diagram: 1. Base plate; 2. Support; 3. Column; 4. L-shaped back plate; 5. Casters; 6. Electric slide rail; 7. U-shaped frame; 8. Guide rod; 9. Slider; 10. Longitudinal screw; 11. Lifting plate; 12. U-shaped plate; 13. First servo motor; 14. Double-groove synchronous wheel; 15. Transverse screw; 16. Sliding plate; 17. Clamping cover; 18. Buffer pad; 19. Second servo motor; 20. Drive gear; 21. Driven gear; 22. Limiting rod; 23. Battery compartment; 24. Push-pull rod; 25. Controller; 26. Lithium battery; 27. Charging interface. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0020] Please refer to the following: Figure 1-3 ,in, Figure 1 A schematic diagram of a preferred embodiment of the flange processing transfer device provided by this utility model; Figure 2 for Figure 1 A top sectional view of the clamping and fixing mechanism; Figure 3 for Figure 1 The enlarged schematic diagram of part A shown in the figure. The flange processing transfer device includes: a base plate 1; multiple supports 2 fixedly installed on the base plate 1 and equipped with columns 3; an L-shaped back plate 4 fixedly installed on the base plate 1; casters 5 installed at the bottom of the base plate 1; a clamping and fixing mechanism located at the top of the base plate 1 for clamping and fixing the flange; a displacement mechanism installed on the inner wall of the top of the L-shaped back plate 4 for controlling the lateral movement of the clamping and fixing mechanism; and a lifting mechanism installed on the displacement mechanism for controlling the lifting and lowering of the clamping and fixing mechanism. Multiple flanges can be positioned by the multiple columns 3 to prevent the flanges from falling during transportation. The casters 5 and push-pull rods 24 facilitate the movement of the device by the operator, thereby transferring the flanges. The clamping and fixing mechanism can clamp and fix the flanges, the displacement mechanism can drive the clamping and fixing mechanism to move laterally, and the lifting mechanism can drive the clamping and fixing mechanism to move up and down.

[0021] The displacement mechanism includes: an electric slide rail 6 fixedly installed on the inner top wall of the L-shaped back plate 4, the electric slide rail 6 being model KCB17; and a U-shaped frame 7 fixedly installed on the output block of the electric slide rail 6, which can drive the flange on the clamping and fixing mechanism to move laterally via the electric slide rail 6.

[0022] Multiple guide rods 8 are fixedly installed on the inner wall of the L-shaped back plate 4. Each guide rod 8 is slidably fitted with a slider 9. Each slider 9 is fixedly connected to the U-shaped frame 7. The electric slide rail 6 can be guided and limited by the slider 9 sliding on the guide rod 8.

[0023] The lifting mechanism includes: two longitudinal screws 10 rotatably mounted on the inner wall of the U-shaped frame 7; two lifting plates 11 threaded onto the two longitudinal screws 10 respectively; a U-shaped plate 12 fixedly mounted on one side of the two lifting plates 11 close to each other; a first servo motor 13 fixedly mounted on the top inner wall of the U-shaped frame 7, the first servo motor 13 being of model ECMA-C20807RS; a plurality of double-groove synchronous pulleys 14 fixedly mounted on the output shaft of the first servo motor 13 and on the two longitudinal screws 10 respectively; and a plurality of synchronous belts mounted on the plurality of double-groove synchronous pulleys 14 respectively. The first servo motor 13, the plurality of double-groove synchronous pulleys 14, and the plurality of synchronous belts can drive the two longitudinal screws 10 to rotate, and the rotation of the two longitudinal screws 10 drives the two lifting plates 11 and the U-shaped plate 12 to move up and down, thereby controlling the up and down movement of the flange on the clamping and fixing mechanism.

[0024] The clamping and fixing mechanism includes: a transverse screw 15 rotatably mounted on the inner wall of the U-shaped plate 12, the transverse screw 15 having multiple external threads with opposite directions; multiple sliding plates 16 threaded onto the transverse screw 15; multiple clamping covers 17 respectively fixedly mounted on the multiple sliding plates 16; multiple buffer pads 18 respectively disposed on the inner walls of the multiple clamping covers 17; and a second servo motor 19 fixedly mounted on the inner wall of the U-shaped plate 12, the second servo motor 19 being model MSMF102L1U. The following components are included: a drive gear 20 fixedly mounted on the output shaft of the second servo motor 19; a driven gear 21 fixedly mounted on the transverse screw 15 and meshing with the drive gear 20; and multiple limiting rods 22 fixedly mounted on the inner wall of the U-shaped plate 12 and slidably connected to the multiple sliding plates 16. The second servo motor 19, the drive gear 20, and the driven gear 21 drive the transverse screw 15 to rotate. The rotation of the transverse screw 15 causes the multiple sliding plates 16 and the multiple clamping covers 17 to move closer to each other, thereby clamping and fixing the flange.

[0025] A battery compartment 23 is installed on the base plate 1, and a push-pull rod 24 is fixedly installed on the battery compartment 23. A lithium battery 26 can be installed through the battery compartment 23, and the device can be moved by the push-pull rod 24.

[0026] A controller 25 is provided on the battery compartment 23, a lithium battery 26 is provided on the inner wall of the battery compartment 23, and a charging interface 27 is provided on the battery compartment 23. The device can be operated and controlled by the controller 25, the device can be powered by the lithium battery 26, and an external charging cable can be connected to the charging interface 27 to charge the lithium battery 26.

[0027] The working principle of the flange processing transfer device provided by this utility model is as follows:

[0028] Multiple columns 3 can be used to position multiple flanges to prevent them from falling during transportation. The casters 5 and push rods 24 make it easy for workers to move the device and transfer the flanges. The second servo motor 19, the drive gear 20 and the driven gear 21 drive the transverse screw 15 to rotate. The rotation of the transverse screw 15 causes multiple sliding plates 16 and multiple clamping covers 17 to move closer to each other, thereby clamping and fixing the flanges.

[0029] The first servo motor 13, multiple double-groove synchronous pulleys 14 and multiple synchronous belts can drive the two longitudinal screws 10 to rotate. The rotation of the two longitudinal screws 10 drives the two lifting plates 11 and U-shaped plates 12 to move up and down, thereby controlling the up and down movement of the flange on the clamping and fixing mechanism.

[0030] The flange on the clamping and fixing mechanism can be moved laterally by the electric slide rail 6. The flange can be picked up and put down by the electric slide rail 6, the lifting mechanism and the clamping and fixing mechanism in combination, which is more time-saving and labor-saving.

[0031] Compared with related technologies, the flange processing transfer device provided by this utility model has the following advantages:

[0032] This utility model provides a flange processing transfer device. Multiple columns 3 can position multiple flanges to prevent them from falling during transport. Casters 5 and push-pull rods 24 facilitate worker movement of the device for flange transfer. A clamping and fixing mechanism clamps and fixes the flanges. A displacement mechanism drives the clamping and fixing mechanism to move laterally, and a lifting mechanism drives it to move vertically. An electric slide rail 6 drives the flanges on the clamping and fixing mechanism to move laterally. A slider 9 sliding on a guide rod 8 guides and limits the electric slide rail 6. A first servo motor 13, multiple double-groove synchronous pulleys 14, and multiple synchronous belts can drive... The two longitudinal screws 10 rotate, which drives the two lifting plates 11 and the U-shaped plate 12 to move up and down, thereby controlling the up and down movement of the flange on the clamping and fixing mechanism. The second servo motor 19, the driving gear 20 and the driven gear 21 drive the transverse screw 15 to rotate, which drives multiple sliding plates 16 and multiple clamping covers 17 to move closer to each other, thereby clamping and fixing the flange. The lithium battery 26 can be installed through the battery compartment 23. The device can be moved by the push-pull rod 24. The device can be operated and controlled by the controller 25. The lithium battery 26 supplies power to the device. The charging interface 27 can be connected to an external charging cable to charge the lithium battery 26.

[0033] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A transfer device for flange machining, characterized by, include: Base plate; Multiple supports with columns are fixedly installed on the base plate; An L-shaped back plate fixedly installed on the base plate; Casters mounted on the bottom of the base plate; A clamping and fixing mechanism located at the top of the base plate for clamping and fixing the flange; A displacement mechanism installed on the top inner wall of the L-shaped back plate for controlling the lateral movement of the clamping and fixing mechanism; A lifting mechanism installed on the displacement mechanism for controlling the lifting and lowering of the clamping and fixing mechanism.

2. The transfer device for flange machining according to claim 1, characterized by The displacement mechanism includes: An electric slide rail is fixedly installed on the inner top wall of the L-shaped back plate; A U-shaped frame is fixedly installed on the electric slide rail output block.

3. The flange processing transfer device according to claim 2, characterized in that, Multiple guide rods are fixedly installed on the inner wall of the L-shaped back plate, and sliders are slidably sleeved on the multiple guide rods. The multiple sliders are fixedly connected to the U-shaped frame.

4. The flange processing transfer device according to claim 2, characterized in that, The lifting mechanism includes: Rotate the two longitudinal screws mounted on the inner wall of the U-shaped frame; Two lifting plates are respectively threaded onto the two longitudinal screws; A U-shaped plate is fixedly installed on one side of the two lifting plates that are close to each other; A first servo motor is fixedly installed on the inner wall of the top of the U-shaped frame; Multiple double-groove synchronous pulleys are respectively fixedly sleeved on the output shaft of the first servo motor and on the two longitudinal screws; Multiple synchronous belts are respectively fitted onto multiple double-groove synchronous pulleys.

5. The flange processing transfer device according to claim 4, characterized in that, The clamping and fixing mechanism includes: A transverse screw mounted on the inner wall of the U-shaped plate is rotated, and the transverse screw has multiple external threads with opposite directions. Multiple sliding plates threaded onto the transverse screw; Multiple clamping covers are respectively fixedly installed on multiple sliding plates; Multiple buffer pads are respectively disposed on the inner walls of the multiple clamping covers; A second servo motor is fixedly installed on the inner wall of the U-shaped plate; A drive gear fixedly mounted on the output shaft of the second servo motor; A driven gear fixedly sleeved on the transverse screw and meshing with the driving gear; Multiple limiting rods are fixedly installed on the inner wall of the U-shaped plate and slidably connected to the multiple sliding plates.

6. The flange processing transfer device according to claim 1, characterized in that, A battery compartment is mounted on the base plate, and a push-pull rod is fixedly mounted on the battery compartment.

7. The flange processing transfer device according to claim 6, characterized in that, The battery compartment is equipped with a controller, a lithium battery is installed on the inner wall of the battery compartment, and a charging interface is provided on the battery compartment.

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