A non-powered bottle sorting and unscrambling device for glass bottle conveying process

Abstract

This application relates to the field of glass bottle conveying machinery technology, specifically a non-powered bottle sorting and unscrambling device for glass bottle conveying, including a slide rail; a T-shaped slider is slidably connected to the slide rail, a cylindrical rod is installed in the middle of the upper surface of the T-shaped slider, at least one cylindrical slider is sleeved on the outer side of the cylindrical rod, and a bottle sorting turntable is rotatably connected to the outer side of the cylindrical slider, with at least one arc-shaped positioning groove evenly distributed on the outer side of the bottle sorting turntable. This application adopts a completely non-powered mechanical structure design, eliminating expensive servo motors, drive control systems, and complex rotating parts. This not only significantly reduces the initial manufacturing cost of the device but also completely eliminates power consumption, significantly reducing operation and maintenance costs, and overcoming the core shortcomings of existing technologies such as high cost, high energy consumption, and high maintenance costs. This device mainly consists of a slide rail, a T-shaped slider, a cylindrical rod, cylindrical sliders, and a bottle sorting turntable with arc-shaped positioning grooves, and its structure is extremely simple.

Description

Technical Field

[0001] This application relates to the field of glass bottle and jar conveying machinery technology, specifically a non-powered bottle sorting and unscrambling device for glass bottle conveying. Background Technology

[0002] In modern beverage, wine, and daily chemical product glass bottle production or bottling lines, the stability of the glass bottle conveying system directly affects overall production efficiency. During the connection between the glass bottle forming and packaging / inspection conveyor lines, differences in transmission speeds between different sections and fluctuations in bottle spacing can easily lead to bottle blockages and tipping accidents, resulting in a large number of damaged and worn products, and generating additional defective products and machine failure rates.

[0003] Traditional power bottle-separating devices, such as the one disclosed in application CN101875438A, primarily relate to the pharmaceutical and food packaging equipment field, specifically referring to a bottle-separating device suitable for pharmaceutical and food packaging equipment. It includes a conveyor belt and a star-shaped wheel fixed to a frame. The conveyor belt is located at the bottle inlet end of the star-shaped wheel. Front and rear bottle-separating blocks are respectively provided on both sides of the bottle outlet end of the conveyor belt between it and the bottle inlet end of the star-shaped wheel. A front bottle-separating block vibrator is installed on the front bottle-separating block. By steplessly changing the vibration frequency and amplitude to adapt to different packaging materials and machine operating speeds, the bottles are moved at a high frequency, effectively ensuring that bottles are not easily broken or tipped over, thereby improving the reliability of bottle conveying.

[0004] The existing technology has the following problems: traditional power bottle separating devices mostly use servo motors to drive the separating wheels, which is not only expensive and has high maintenance costs, but also consumes a lot of energy. In addition, since the rotating parts are mostly made of metal, they are prone to scratches on the contact surface with the glass bottles, which can easily cause product defects. Utility Model Content

[0005] This application provides a non-powered bottle sorting and unscrambling device for glass bottle conveying. This application adopts a non-powered design and has a simple structure, is easy to install and has low manufacturing cost, which can effectively solve the problems in the background art.

[0006] To achieve the above objectives, this application provides the following technical solution: a non-powered bottle sorting and unscrambling device for glass bottle conveying, comprising a slide rail; a T-shaped slider is slidably connected on the slide rail, a cylindrical rod is installed in the middle of the upper surface of the T-shaped slider, at least one cylindrical slider is sleeved on the outer side of the cylindrical rod, a bottle sorting turntable is rotatably connected to the outer side of the cylindrical slider, and at least one arc-shaped positioning groove is evenly distributed on the outer side of the bottle sorting turntable.

[0007] Preferably, a mounting plate is installed on the rear end of the outer side of the slide rail, and mounting holes are provided at the edge of the outer surface of the mounting plate.

[0008] Preferably, the number of arc-shaped positioning grooves is four, and the four arc-shaped positioning grooves are evenly distributed in a ring on the outer side of the bottle-separating turntable.

[0009] Preferably, the upper surface of the T-shaped slider is threaded with a positioning stud on both the left and right sides, and the lower end face of the positioning stud is pressed tightly against the upper surface of the slide rail.

[0010] Preferably, the outer surface of the cylindrical rod is provided with a strip groove arranged along its axial direction, and the inner surface of the strip groove is evenly distributed with multiple positioning strips from top to bottom.

[0011] Preferably, the lower end of the outer side of the cylindrical slider is threaded with a positioning stud, and the end of the positioning stud passes through the threaded through hole on the cylindrical slider and is inserted into the interior of the strip groove.

[0012] Compared with the prior art, the beneficial effects of this application are:

[0013] 1. This application adopts a completely unpowered mechanical structure design, which eliminates expensive servo motors, drive control systems and complex rotating parts. This not only significantly reduces the initial manufacturing cost of the device, but also completely eliminates power consumption, significantly reduces operation and maintenance costs, and overcomes the core shortcomings of existing technologies such as high cost, high energy consumption and high maintenance costs.

[0014] 2. This device mainly consists of a slide rail, a T-shaped slider, a cylindrical rod, a cylindrical slider, and a bottle-separating turntable with an arc-shaped positioning groove. The structure is extremely simple. The bottle-separating turntable passively rotates by the thrust of the glass bottle itself during the conveying process, without the need for an external power source, thus eliminating electrical fault points. At the same time, it avoids the direct forced contact and friction between the traditional metal rotating parts and the glass bottle, greatly reducing the risk of the glass bottle being scratched, bumped, or crushed, effectively ensuring product quality and reducing the defect rate.

[0015] 3. The position of the T-shaped slider on the slide rail is adjustable and locked by the first positioning stud. The height of the cylindrical slider on the cylindrical rod can be adjusted in multiple stages and locked by the second positioning stud in cooperation with the positioning strip in the strip groove. This makes the device easy to adapt to different conveyor line layouts, different bottle sizes and spacing requirements. The installation and commissioning process is simple and quick, further improving its versatility and field applicability. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this application;

[0017] Figure 2 This is the main view of this application;

[0018] Figure 3 This is a top view of this application.

[0019] In the diagram: 1. Column rod, 2. Strip groove, 3. Bottle dividing turntable, 4. T-shaped slider, 5. Slide rail, 6. Positioning stud I, 7. Mounting hole, 8. Mounting plate, 9. Column slider, 10. Positioning strip, 11. Positioning stud II, 12. Arc-shaped positioning groove. Detailed Implementation

[0020] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0021] In the description of this application, if directional descriptions are involved, such as "up," "down," "front," "back," "left," "right," etc., indicating directional or positional relationships, they are based on the appendix. Figure 2 The orientations or positional relationships shown are for the convenience of describing this application and simplifying the description only, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. When a feature is referred to as "set", "fixed", or "connected" to another feature, it can be directly set, fixed, or connected to the other feature, or it can be indirectly set, fixed, or connected to the other feature.

[0022] Please see Figure 1-3 This application provides the following technical solution: a non-powered bottle sorting and unscrambling device for glass bottle conveying process, including a slide rail 5; a T-shaped slider 4 is slidably connected on the slide rail 5, a cylindrical rod 1 is installed in the middle of the upper surface of the T-shaped slider 4, and at least one cylindrical slider 9 is sleeved on the outer side of the cylindrical rod 1, and a bottle sorting turntable 3 is rotatably connected to the outer side of the cylindrical slider 9, and at least one arc-shaped positioning groove 12 is evenly distributed on the outer side of the bottle sorting turntable 3.

[0023] Specifically, this device is placed at the junction of the molding annealing furnace outlet and the bottle conveyor. After the product exits the annealing furnace, the glass bottles are driven by the mechanical inertia of the conveyor belt of the bottle conveyor to rotate the bottle separating turntable 3 with bearings, so that the glass bottles are kept at a certain interval.

[0024] More specifically, the bottle-separating turntable 3 can be replaced with different shapes according to the shape of the glass bottle, and the height and installation position of the bottle-separating turntable 3 can be adjusted according to the needs.

[0025] Furthermore, a mounting plate 8 is installed on the rear end of the outer side of the slide rail 5, and mounting holes 7 are provided at the edge of the outer surface of the mounting plate 8.

[0026] Specifically, bolts can be used to fix the mounting plate 8 to the frame of the bottle conveyor.

[0027] Furthermore, there are four arc-shaped positioning grooves 12, which are evenly distributed in a ring on the outer side of the bottle-separating turntable 3.

[0028] Specifically, the arc-shaped positioning groove 12 can just fit a glass bottle, thus realizing the spacing and sorting of the glass bottles.

[0029] Furthermore, the upper surface of the T-shaped slider 4 is threaded with positioning studs 6 on both the left and right sides, and the lower end face of the positioning studs 6 is pressed tightly against the upper surface of the slide rail 5.

[0030] Specifically, locking the positioning stud 6 so that the lower end face of the positioning stud 6 is pressed tightly against the upper surface of the slide rail 5 can fix the position of the T-shaped slider 4.

[0031] Furthermore, the outer side of the column rod 1 is provided with a strip groove 2 arranged along its axial direction, and the inner side of the strip groove 2 is evenly distributed with multiple positioning strips 10 from top to bottom.

[0032] Specifically, there are two strip grooves 2. The strip grooves 2 are designed so that the cylindrical slider 9 can only slide up and down along the axis of the cylindrical rod 1.

[0033] Furthermore, the lower end of the outer side of the cylindrical slider 9 is threaded with a positioning stud 2 11, and the end of the positioning stud 2 11 passes through the threaded through hole on the cylindrical slider 9 and is inserted into the interior of the strip groove 2.

[0034] Specifically, rotating the positioning stud 2 11 causes its end to be inserted into the strip groove 2. The positioning strip 10 set in the strip groove 2 can effectively prevent the positioning stud 2 11 from sliding up and down, thereby achieving the height fixation of the bottle separating turntable 3.

[0035] When in use: When the bottle conveyor belt of the bottle conveyor is running, the glass bottles are conveyed to the bottle sorting turntable 3 by the conveyor belt and are driven to rotate by friction.

[0036] Glass bottles are arranged in a single row from the annealing furnace outlet by a bottle pusher and enter the bottle sorting turntable 3 area; the arc-shaped positioning groove 12 on the surface of the turntable pushes adjacent bottles apart to form a fixed interval.

[0037] The output spacing can be controlled by changing the size and shape of the bottle-dividing turntable.

[0038] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A non-powered bottle sorting and unscrambling device for glass bottle conveying, characterized in that: Includes a slide rail (5); a T-shaped slider (4) is slidably connected on the slide rail (5), a cylindrical rod (1) is installed in the middle of the upper surface of the T-shaped slider (4), and at least one cylindrical slider (9) is sleeved on the outer side of the cylindrical rod (1). A bottle-separating turntable (3) is rotatably connected to the outer side of the cylindrical slider (9), and at least one arc-shaped positioning groove (12) is evenly distributed on the outer side of the bottle-separating turntable (3).

2. The non-powered bottle sorting and unscrambling device for glass bottle conveying process according to claim 1, characterized in that: The slide rail (5) has an mounting plate (8) installed on its outer rear end, and mounting holes (7) are provided at the edge of the outer surface of the mounting plate (8).

3. The non-powered bottle sorting and unscrambling device for glass bottle conveying process according to claim 1, characterized in that: The number of the arc-shaped positioning grooves (12) is four, and the four arc-shaped positioning grooves (12) are evenly distributed in a ring on the outer side of the bottle-separating turntable (3).

4. The non-powered bottle sorting and unscrambling device for glass bottle conveying process according to claim 1, characterized in that: The upper surface of the T-shaped slider (4) is threaded with positioning studs (6) on both the left and right sides, and the lower end face of the positioning studs (6) is pressed tightly against the upper surface of the slide rail (5).

5. The non-powered bottle sorting and unscrambling device for glass bottle conveying process according to claim 1, characterized in that: The outer side of the column rod (1) is provided with a strip groove (2) arranged along its axial direction, and the inner side of the strip groove (2) is evenly distributed with multiple positioning strips (10) from top to bottom.

6. A non-powered bottle sorting and unscrambling device for glass bottle conveying process according to claim 5, characterized in that: The lower end of the outer side of the cylindrical slider (9) is threaded with a positioning stud (11), and the end of the positioning stud (11) passes through the threaded through hole on the cylindrical slider (9) and is inserted into the inside of the strip groove (2).

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