An injection-type precision dyeing device

Abstract

This utility model belongs to the field of dyeing experimental technology in the textile industry, specifically relating to an injection-type precision dyeing device, including an injection mechanism, a three-way connector, a first one-way valve, a second one-way valve, a stirring mechanism, and a dye tank. The stirring mechanism includes a stirring cylinder, a stirrer, and a mesh cylinder; the stirrer is driven by a stirring motor. The injection mechanism includes a syringe, an injection seat, a piston seat, and an injection motor. The empty barrel of the syringe is fixedly connected to the injection seat, and the piston of the syringe is fixedly connected to the piston seat, which can move under the drive of the injection motor. The three ports of the three-way connector are respectively connected to the dye tank, the syringe, and the stirring cylinder. The syringe can draw dyeing slurry from the dye tank and inject it into the stirring cylinder. This design uses a syringe to add dyeing slurry, avoiding problems such as loosening and aging of the peristaltic pump hose, thus improving durability and stability.

Description

Technical Field

[0001] This utility model belongs to the field of dyeing experimental technology in the textile industry, and specifically relates to an injection-type precision dyeing device. Background Technology

[0002] In the textile industry, dyeing is a crucial step in fabric production. Before use, dyeing sizing agents often require dyeing experiments, and the amount of sizing agent added is a critical parameter in the dyeing process. Current technology typically requires a combination of equipment, such as a small-scale dyeing machine, a sample dyeing instrument, a dyeing machine, a small-scale dyeing machine, a ribbon dyeing machine, or an integrated dyeing machine, to complete the dyeing experiment. Furthermore, these types of equipment commonly use peristaltic pumps to add the dyeing sizing agent to control the amount added. However, the flexible tubing of peristaltic pumps is prone to loosening and aging over long-term deformation, resulting in poor durability and stability. Additionally, peristaltic pumps suffer from a common problem: the faster the injection speed, the greater the deviation in control precision, making it difficult to meet the high-precision dyeing and sampling requirements of laboratory settings.

[0003] Therefore, it is necessary to design an injection-type precision dyeing device that can achieve precise control of the dyeing slurry injection volume and does not use a peristaltic pump. Utility Model Content

[0004] To address the aforementioned problems in existing technologies, this solution provides an injection-type precision staining device.

[0005] The technical solution adopted in this utility model is as follows:

[0006] An injection-type precision dyeing device includes an injection mechanism, a three-way connector, a first one-way valve, a second one-way valve, a stirring mechanism, and a dye tank.

[0007] The stirring mechanism has multiple components arranged in a row; each stirring mechanism includes a stirring drum, a stirrer, and a mesh drum; the mesh drum is located outside the stirrer and rotates with the stirrer, and the inside of the mesh drum is used to place the fabric sample; the stirrer is driven by a stirring motor.

[0008] The injection mechanism has multiple components; the relationship between the stirring mechanism and the injection mechanism is one-to-one or one-to-many; the injection mechanism includes a syringe, an injection seat, a piston seat, and an injection motor; the empty cylinder of the syringe is fixedly connected to the injection seat, the piston of the syringe is fixedly connected to the piston seat, and the piston seat can move under the drive of the injection motor.

[0009] The three ports of the tee connector are respectively connected to the dye tank, the syringe, and the mixing drum; a first one-way valve is installed on the pipe between the tee connector and the dye tank, and a second one-way valve is installed on the pipe between the tee connector and the mixing drum; the syringe can draw dyeing slurry from the dye tank and inject it into the mixing drum.

[0010] As an alternative or supplement to the above structure: the stirring motor is connected to the stirrer via a magnetic coupling, the magnetic coupling including a first magnet and a second magnet, the second magnet being fixedly connected to the rotating shaft of the stirring motor, and the first magnet being fixedly connected to the stirrer.

[0011] As an alternative or supplement to the above structure: the upper end of the stirrer is provided with a limiting plate, which can abut against the inner wall of the stirring cylinder to limit the swing of the upper end of the stirrer.

[0012] As an alternative or supplement to the above structure: the stirring cylinder is detachably mounted on the mounting base, and a heat exchange chamber is provided inside the cylinder wall of the mounting base, which is connected to a temperature-controlled water source.

[0013] As an alternative or supplement to the above structure: the top of the mixing drum is provided with a cover plate, and the pipe between the tee joint and the mixing drum passes through the cover plate and is inserted into the mixing drum; a drain pipe is also provided on the cover plate, one end of the drain pipe is inserted into the mixing drum, and the other end is connected to the negative pressure source.

[0014] As an alternative or supplement to the above structure: the injection seat is provided with a slide rail, and a slide table is provided on the slide rail, the slide table being fixedly connected to the piston seat; a lead screw is drivenly connected to the rotating shaft of the injection motor, and the lead screw is threadedly engaged with the slide table.

[0015] As an alternative or supplement to the above structure, the injection precision dyeing device also includes a stepped cabinet with several mounting cylinders on the tread surface of the cabinet. Each mounting cylinder corresponds to a stirring cylinder, and the stirring motor is located at the bottom of the mounting cylinder. Each of the stirring cylinders can be independently detached from the mounting cylinder.

[0016] As an alternative or supplement to the above structure: several observation windows are installed on the kick plate of the cabinet, with the observation windows facing the syringe.

[0017] As an alternative or supplement to the above structure: multiple sets of external connectors are provided on the kick surface of the cabinet, each set of external connectors having multiple connections; the pipes connected to the mixing drum are connected to the cabinet through the corresponding external connectors.

[0018] As an alternative or supplement to the above structure: a dye placement compartment is provided on the kick surface of the cabinet, and a movable door is provided at the front opening of the dye placement compartment; the dye placement compartment is used for taking out and putting in dye cans.

[0019] The beneficial effects of this utility model are as follows:

[0020] 1. The injection-type precision dyeing device in this solution uses a syringe instead of a peristaltic pump to add dyeing slurry without repeatedly squeezing the tubing. This avoids problems such as loosening and aging of the tubing during long-term deformation, thus improving durability and stability.

[0021] 2. At the same time, the scale on the syringe allows for easy observation of the amount of dye paste added, which helps to achieve precise control of the amount of dye paste added. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this scheme or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0023] Figure 1 This is a schematic diagram of the injection-type precision dyeing device in this scheme;

[0024] Figure 2 This is an internal structural diagram of the injection-type precision dyeing device in this scheme;

[0025] Figure 3 This is a diagram showing the working structure of the injection mechanism and the mixing mechanism;

[0026] Figure 4 This is a structural diagram of the dye tank and injection mechanism;

[0027] Figure 5 This is a schematic diagram of the stirring mechanism.

[0028] In the diagram: 1-Cabinet; 11-Dye storage compartment; 12-Display; 13-Frame; 2-Injection mechanism; 21-Injection seat; 22-Piston seat; 23-Syringe; 24-Lead screw; 25-Injection motor; 3-Stirring mechanism; 31-Cover plate; 32-Mounting base; 33-Stirring cylinder; 34-Heat exchange chamber; 35-Screw cylinder; 36-First magnet; 37-Second magnet; 38-Stirring motor; 39-Stirrer; 310-Limiting plate; 4-Dye tank; 5-Main pipeline; 6-First check valve; 7-T-connector; 8-Second check valve. Detailed Implementation

[0029] The technical solutions in this embodiment will be clearly and completely described below with reference to the accompanying drawings. The described embodiments are only a part of the embodiments, not all of them. All other embodiments obtained by those skilled in the art based on the embodiments in this solution without creative effort are within the protection scope of this solution.

[0030] like Figures 1 to 5As shown, this embodiment designs an injection-type precision dyeing device, including an injection mechanism 2, a three-way connector 7, a first one-way valve 6, a second one-way valve 8, a stirring mechanism 3, a dye tank 4, a cabinet 1, and other components.

[0031] The stirring mechanism 3 has multiple components arranged in a row; the stirring mechanism 3 includes a stirring cylinder 33, a stirrer 39, and a mesh cylinder 35; the mesh cylinder 35 is located outside the stirrer 39 and rotates with the stirrer 39, and the mesh cylinder 35 is used to place the fabric sample; the stirrer 39 is driven by a stirring motor 38.

[0032] The stirring motor 38 is connected to the stirrer 39 via a magnetic coupling. The magnetic coupling includes a first magnet 36 and a second magnet 37. The second magnet 37 is fixedly connected to the rotating shaft of the stirring motor 38, and the first magnet 36 is fixedly connected to the stirrer 39.

[0033] The upper end of the stirrer 39 is provided with a limiting disk 310, which can abut against the inner wall of the stirring cylinder 33 to limit the swing of the upper end of the stirrer 39.

[0034] The stirring drum 33 is detachably mounted on the mounting base 32. The mounting base 32 has a heat exchange chamber 34 inside its wall. The heat exchange chamber 34 is connected to a temperature-controlled water source to facilitate temperature control of the dyeing slurry inside the stirring drum 33.

[0035] The top of the mixing drum 33 is provided with a cover plate 31. The pipe between the tee connector 7 and the mixing drum 33 passes through the cover plate 31 and is inserted into the mixing drum 33. A drain pipe is also provided on the cover plate 31, with one end inserted into the mixing drum 33 and the other end connected to a negative pressure source. The negative pressure source can be a pump structure or a vacuum tank. A balancing vent can be provided on the cover plate 31 to balance the air pressure between the mixing drum 33 and the atmospheric environment.

[0036] The injection mechanism 2 has multiple components; the relationship between the stirring mechanism 3 and the injection mechanism 2 is one-to-one, one-to-two, or one-to-many; the injection mechanism 2 includes a syringe 23, an injection seat 21, a piston seat 22, and an injection motor 25; the empty cylinder of the syringe 23 is fixedly connected to the injection seat 21, the piston of the syringe 23 is fixedly connected to the piston seat 22, and the piston seat 22 can move under the drive of the injection motor 25.

[0037] The injection seat 21 is provided with a slide rail, and a slide table is provided on the slide rail. The slide table is fixedly connected to the piston seat 22. The shaft of the injection motor 25 is connected to a lead screw 24, and the lead screw 24 is threadedly engaged with the slide table.

[0038] The three ports of the three-way connector 7 are respectively connected to the dye tank 4, the syringe 23 and the stirring cylinder 33; a first one-way valve 6 is provided on the pipe between the three-way connector 7 and the dye tank 4, and a second one-way valve 8 is provided on the pipe between the three-way connector 7 and the stirring cylinder 33. The syringe 23 can draw the dyeing slurry in the dye tank 4 and inject it into the stirring cylinder 33.

[0039] The cabinet 1 is in the shape of a two-step step. Several mounting bases 32 are set on the step surface of the cabinet 1. The mounting bases 32 are arranged in a U-shape. Each mounting base 32 corresponds to a stirring cylinder 33, so that the stirring cylinder 33 can be put into the mounting base 32. The stirring motor 38 is set at the bottom of the mounting base 32. Each of the stirring cylinders can be independently removed from the mounting base 32.

[0040] Several observation windows, multiple sets of external connectors, a dye placement chamber 11, a display screen, and switches are provided on the kick surface of cabinet 1. The observation windows are directly opposite the syringe 23, allowing operators to view the amount of dye slurry injected by the syringe 23. A movable door is provided at the front opening of the dye placement chamber 11. The dye placement chamber 11 is used for placing and removing dye tanks 4, and one or more dye tanks 4 can be placed inside. Each set of external connectors has multiple connectors; the pipes connected to the mixing drum 33 are connected to the cabinet 1 through corresponding external connectors. Operators can connect the external connectors to the mixing drum 33 as needed, facilitating the addition and mixing of the dye slurry.

[0041] When using the injection-type precision staining device in this solution:

[0042] Place the stirrer 39 and the mesh cylinder 35 into the stirring cylinder 33, and place the fabric sample into the mesh cylinder 35. After closing the cover plate 31, the stirring cylinder 33 can be placed into the mounting cylinder base. When the first magnet 36 and the second magnet 37 achieve mutual magnetic attraction, the stirring motor 38 starts and can control the rotation of the stirrer 39.

[0043] The experimenter needs to insert one end of different pipes into the cover plate 31 and the other end into the external connector, so that the stirring tank 33 is connected to the tee connector 7 and the negative pressure source through different pipes. When dyeing experiments with different dye addition amounts are required, the injection motor 25 rotates and controls the piston of the syringe 23 to move downward, thereby using the syringe 23 to draw the dye slurry in the dye tank 4. During this process, the dye slurry enters the main pipeline 5 through the pipe, then flows into the branch pipeline, and enters the syringe 23 after passing through the first one-way valve 6. When adding dye, the injection motor 25 rotates in the opposite direction and controls the piston of the syringe 23 to move upward, thereby injecting the dye slurry drawn by the syringe 23 into the stirring tank 33 through the second one-way valve 8.

[0044] Similarly, when different dye slurries need to be mixed in the same mixing drum 33, different injection mechanisms 2 can be used to draw dyeing slurries from different dye tanks 4 for injection. After dyeing is completed, the dyeing slurries in the mixing drum 33 can be discharged using a negative pressure source.

[0045] The above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation; it is neither necessary nor possible to exhaustively list all possible implementations. However, obvious variations or modifications derived therefrom remain within the scope of this technology.

Claims

1. An injection precision dyeing apparatus characterized by comprising: It includes an injection mechanism (2), a three-way connector (7), a first check valve (6), a second check valve (8), a stirring mechanism (3), and a dye tank (4); The stirring mechanism (3) has multiple components arranged in a row; the stirring mechanism (3) includes a stirring cylinder (33), a stirrer (39) and a mesh cylinder (35); the mesh cylinder (35) is set outside the stirrer (39) and rotates with the stirrer (39); the mesh cylinder (35) is used to place the fabric sample; the stirrer (39) is driven by a stirring motor (38); The injection mechanism (2) has multiple components; the relationship between the stirring mechanism (3) and the injection mechanism (2) is one-to-one or one-to-many; the injection mechanism (2) includes a syringe (23), an injection seat (21), a piston seat (22) and an injection motor (25); the empty cylinder of the syringe (23) is fixedly connected to the injection seat (21), the piston of the syringe (23) is fixedly connected to the piston seat (22), and the piston seat (22) can move under the drive of the injection motor (25); The three ports of the three-way connector (7) are respectively connected to the dye tank (4), the syringe (23) and the stirring drum (33); a first one-way valve (6) is provided on the pipe between the three-way connector (7) and the dye tank (4), and a second one-way valve (8) is provided on the pipe between the three-way connector (7) and the stirring drum (33). The syringe (23) can draw the dyeing slurry in the dye tank (4) and inject it into the stirring drum (33).

2. The injection precision dyeing apparatus according to claim 1, characterized in that: The stirring motor (38) is connected to the stirrer (39) via a magnetic coupling. The magnetic coupling includes a first magnet (36) and a second magnet (37). The second magnet (37) is fixedly connected to the rotating shaft of the stirring motor (38), and the first magnet (36) is fixedly connected to the stirrer (39).

3. The injection-type precision staining device according to claim 2, characterized in that: The upper end of the stirrer (39) is provided with a limiting plate (310), which can abut against the inner wall of the stirring cylinder (33) to limit the swing of the upper end of the stirrer (39).

4. The injection-type precision staining device according to claim 1, characterized in that: The stirring cylinder (33) is detachably mounted on the mounting base (32). A heat exchange chamber (34) is provided inside the cylinder wall of the mounting base (32), and the heat exchange chamber (34) is connected to the temperature-controlled water source.

5. The injection-type precision staining device according to claim 1, characterized in that: The top of the mixing drum (33) is provided with a cover plate (31). The pipe between the three-way connector (7) and the mixing drum (33) passes through the cover plate (31) and is inserted into the mixing drum (33). A drain pipe is also provided on the cover plate (31). One end of the drain pipe is inserted into the mixing drum (33) and the other end is connected to the negative pressure source.

6. The injection-type precision staining device according to claim 1, characterized in that: The injection seat (21) is provided with a slide rail, and a slide table is provided on the slide rail. The slide table is fixedly connected to the piston seat (22). A lead screw (24) is driven on the shaft of the injection motor (25), and the lead screw (24) is threadedly engaged with the slide table.

7. The injection-type precision staining apparatus according to any one of claims 1-6, characterized in that: The injection precision dyeing device also includes a stepped cabinet (1), on which several mounting cylinders (32) are provided. The mounting cylinders (32) correspond one-to-one with the stirring cylinders (33). The stirring motor (38) is located at the bottom of the mounting cylinder (32). Each of the stirring cylinders can be independently removed from the mounting cylinder (32).

8. The injection-type precision staining apparatus according to claim 7, characterized in that: Several observation windows are installed on the kick plate of the cabinet (1), and the observation windows are directly opposite the syringe (23).

9. The injection-type precision staining apparatus according to claim 7, characterized in that: Multiple sets of external connectors are provided on the kick surface of the cabinet (1), and each set of external connectors has multiple connections; the pipes connected to the mixing drum (33) are connected to the cabinet (1) through the corresponding external connectors.

10. The injection-type precision staining apparatus according to claim 7, characterized in that: A dye placement compartment (11) is provided on the kick surface of the cabinet, and a movable door is provided at the front opening of the dye placement compartment (11); the dye placement compartment (11) is used for taking out and putting in the dye tank (4).

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