A polystyrene particle cement sandwich insulation board structure

Abstract

This utility model discloses a polystyrene particle cement sandwich insulation board structure, including a first polystyrene particle cement core layer, with second polystyrene particle cement core layers installed at both ends of the first polystyrene particle cement core layer. A cement surface layer is installed on the side of the second polystyrene particle cement core layer away from the first polystyrene particle cement core layer, and reinforcing ribs are inserted inside the first polystyrene particle cement core layer. This utility model, by setting a first polystyrene particle cement core layer with high polystyrene particle density and a second polystyrene particle cement core layer with low polystyrene particle density, forms a gradient insulation structure with different densities. The gradient structure may optimize the balance between insulation and strength; the low-density layer may provide better structural support, while the high-density layer is lighter and has better insulation performance; thus, the strength of the board is guaranteed without sacrificing insulation performance.

Description

Technical Field

[0001] This utility model relates to the field of thermal insulation board technology, specifically to a polystyrene particle cement sandwich thermal insulation board structure. Background Technology

[0002] Polystyrene particle cement sandwich insulation board is a new type of wall material, mainly composed of polystyrene foam, concrete and fiberglass mesh. This material has the characteristics of being lightweight and high-strength, which can effectively reduce the overall weight of the building and reduce the structural cost. At the same time, it has high strength and load-bearing capacity, and can adapt to the laying needs of various base materials and equipment pipelines.

[0003] The existing polystyrene particle cement sandwich insulation board has a polystyrene particle cement core layer in the middle and cement surface layers on both sides. This structure makes it easy for density gradients or local agglomeration to occur when polystyrene particles are mixed with cement, resulting in uneven density inside the core layer. This leads to poor insulation performance and hardness of the core layer. At the same time, the hydrophobicity of the polystyrene particle surface makes it difficult to bond with the cement paste, and the core layer is prone to peeling off from the surface layer after long-term use. Therefore, we propose a polystyrene particle cement sandwich insulation board structure. Utility Model Content

[0004] The purpose of this utility model is to provide a polystyrene particle cement sandwich insulation board structure to solve the problem mentioned in the background art that the existing polystyrene particle cement sandwich insulation board structure has a middle polystyrene particle cement core layer and cement surface layers on both sides. This structure causes density gradients or local agglomeration when polystyrene particles are mixed with cement, resulting in uneven density inside the core layer. This makes the insulation performance and hardness of the core layer poor. At the same time, the hydrophobicity of the polystyrene particle surface and the poor adhesion to the cement paste make the core layer prone to peeling off from the surface layer after long-term use.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a polystyrene particle cement sandwich insulation board structure, comprising:

[0006] A first polystyrene particle cement core layer is provided, and a second polystyrene particle cement core layer is installed at both ends of the first polystyrene particle cement core layer. A cement surface layer is installed on the side of the second polystyrene particle cement core layer away from the first polystyrene particle cement core layer. Reinforcing ribs are provided inside the first polystyrene particle cement core layer. A connecting groove is provided inside the second polystyrene particle cement core layer. The connecting groove is filled with cement slurry and a connecting plate is installed inside. A connecting rod is installed on the side of the connecting plate near the cement surface layer.

[0007] As a preferred embodiment of the polystyrene particle cement sandwich insulation board structure of this utility model, the reinforcing ribs are evenly distributed along the interior of the first polystyrene particle cement core layer, and the reinforcing ribs sequentially penetrate the interior of the first polystyrene particle cement core layer and the second polystyrene particle cement core layer.

[0008] In a preferred embodiment of the polystyrene particle cement sandwich insulation board structure of this utility model, the cement surface layer is fixedly connected to the connecting rod, the connecting groove has a convex shape, and the shape and size of the connecting plate are smaller than the shape and size inside the connecting groove.

[0009] As a preferred embodiment of the polystyrene particle cement sandwich insulation board structure of this utility model, the density of polystyrene particles in the first polystyrene particle cement core layer is greater than the density of polystyrene particles in the second polystyrene particle cement core layer.

[0010] As a preferred embodiment of the polystyrene particle cement sandwich insulation board structure of this utility model, the first polystyrene particle cement core layer further comprises:

[0011] The mating protrusion is integrally fixedly installed on the left side of the first polystyrene particle cement core layer, and the right side of the first polystyrene particle cement core layer is provided with a mating groove.

[0012] Compared with the prior art, this utility model provides a polystyrene particle cement sandwich insulation board structure, which has the following beneficial effects:

[0013] This invention utilizes a first polystyrene particle cement core layer with high polystyrene particle density and a second polystyrene particle cement core layer with low polystyrene particle density to form a gradient insulation structure. This gradient structure can optimize the balance between insulation and strength; the low-density layer may provide better structural support, while the high-density layer is lighter and has better insulation performance. This ensures the strength of the board without sacrificing insulation performance. In addition, the density gradient may reduce the thermal bridging effect because materials of different densities have different thermal conductivity, and the layered arrangement may reduce the heat transfer path and improve the overall insulation efficiency.

[0014] This invention sets up a connecting groove and fills it with cement grout. After the cement grout solidifies, its shape matches the shape inside the connecting groove, thereby fixing the connecting rod and connecting plate inside the connecting groove and preventing the cement surface layer from falling off the second polystyrene particle cement core layer. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the present invention;

[0017] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0018] In the figure: 1. First polystyrene particle cement core layer; 2. Second polystyrene particle cement core layer; 3. Cement surface layer; 4. Reinforcing rib; 5. Connecting rod; 6. Connecting groove; 7. Connecting plate; 8. Cement grout; 9. Butt joint protrusion; 10. Butt joint groove. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-3 A polystyrene particle cement sandwich insulation board structure includes a first polystyrene particle cement core layer 1, a second polystyrene particle cement core layer 2 installed at both ends of the first polystyrene particle cement core layer 1, a cement surface layer 3 installed on the side of the second polystyrene particle cement core layer 2 away from the first polystyrene particle cement core layer 1, reinforcing ribs 4 passing through the interior of the first polystyrene particle cement core layer 1, a connecting groove 6 opened in the interior of the second polystyrene particle cement core layer 2, the interior of the connecting groove 6 is filled with cement grout 8 and a connecting plate 7 is installed, and a connecting rod 5 is installed on the side of the connecting plate 7 near the cement surface layer 3.

[0021] In this implementation scheme: by setting a first polystyrene particle cement core layer 1 with high polystyrene particle density and a second polystyrene particle cement core layer 2 with low polystyrene particle density, the first polystyrene particle cement core layer 1 and the second polystyrene particle cement core layer 2 with different densities form a gradient insulation structure. The gradient structure may optimize the balance between insulation and strength; the low-density layer may provide better structural support, while the high-density layer is lighter and has better insulation effect; this ensures the strength of the board without sacrificing insulation performance; in addition, the density gradient may reduce the thermal bridging effect, because materials with different densities have different thermal conductivity, and the layered arrangement may reduce the heat transfer path and improve the overall insulation efficiency; at the same time, by setting a connecting groove 6 and filling it with cement grout 8, after the cement grout 8 solidifies, its shape matches the shape inside the connecting groove 6, thereby fixing the connecting rod 5 and the connecting plate 7 inside the connecting groove 6, thus preventing the cement surface layer 3 from falling off the second polystyrene particle cement core layer 2.

[0022] Furthermore:

[0023] In an optional embodiment, the reinforcing ribs 4 are uniformly distributed along the interior of the first polystyrene particle cement core layer 1, and the reinforcing ribs 4 pass through the interior of the first polystyrene particle cement core layer 1 and the second polystyrene particle cement core layer 2 in sequence.

[0024] In this implementation scheme, the first polystyrene particle cement core layer 1 and the second polystyrene particle cement core layer 2 can be firmly connected together by the reinforcing rib 4, and the reinforcing rib 4 can also improve the overall strength of the first polystyrene particle cement core layer 1.

[0025] Furthermore:

[0026] In an optional embodiment, the cement surface layer 3 is fixedly connected to the connecting rod 5, the connecting groove 6 has a convex shape, and the shape and size of the connecting plate 7 are smaller than the shape and size inside the connecting groove 6.

[0027] In this implementation scheme: when the cement surface layer 3 is installed on the second polystyrene particle cement core layer 2, the connecting rod 5 and the connecting plate 7 can be inserted into the interior of the connecting groove 6.

[0028] Furthermore:

[0029] In an optional embodiment, the density of polystyrene particles in the first polystyrene particle cement core layer 1 is greater than the density of polystyrene particles in the second polystyrene particle cement core layer 2.

[0030] In this implementation scheme, a gradient insulation structure is formed by a first polystyrene particle cement core layer 1 and a second polystyrene particle cement core layer 2 with different densities.

[0031] Furthermore:

[0032] In an optional embodiment, the first polystyrene particle cement core layer 1 further comprises:

[0033] The mating protrusion 9 is integrally fixedly installed on the left side of the first polystyrene particle cement core layer 1, and the mating groove 10 is provided on the right side of the first polystyrene particle cement core layer 1.

[0034] In this implementation plan: when two adjacent polystyrene particle cement sandwich insulation boards are joined together, they can be joined by the joining protrusion 9 and the joining groove 10.

[0035] Working principle: When producing this polystyrene particle cement sandwich insulation board structure, firstly, when producing the second polystyrene particle cement core layer 2 using a mold, reinforcing ribs 4 are inserted into the interior of the second polystyrene particle cement core layer 2. Then, the second polystyrene particle cement core layer 2 and reinforcing ribs 4 are placed in the mold. Next, the slurry used to make the first polystyrene particle cement core layer 1 is injected between the two second polystyrene particle cement core layers 2. Then, connecting rods 5 and connecting plates 7 are installed on the surface of the cement surface layer 3. Next, connecting grooves 6 corresponding to the connecting plates 7 are opened on the surface of the second polystyrene particle cement core layer 2. Cement slurry 8 is injected into the interior of the connecting grooves 6. Then, the cement surface layer 3 is bonded to the second polystyrene particle cement core layer 2 with cement or adhesive, so that the connecting rods 5 and connecting plates 7 are inside the connecting grooves 6. After the cement slurry 8 solidifies, the connecting rods 5 and connecting plates 7 can be fixed inside the connecting grooves 6. This is the working principle of this polystyrene particle cement sandwich insulation board structure.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A polystyrene granule cement sandwich thermal insulation board structure, characterized in that, include: A first polystyrene particle cement core layer (1) is provided, and a second polystyrene particle cement core layer (2) is installed at both ends of the first polystyrene particle cement core layer (1). A cement surface layer (3) is installed on the side of the second polystyrene particle cement core layer (2) away from the first polystyrene particle cement core layer (1). A reinforcing rib (4) is provided inside the first polystyrene particle cement core layer (1). A connecting groove (6) is provided inside the second polystyrene particle cement core layer (2). The connecting groove (6) is filled with cement slurry (8) and a connecting plate (7) is installed inside. A connecting rod (5) is installed on the side of the connecting plate (7) close to the cement surface layer (3).

2. The polystyrene particle cement sandwich insulation board structure according to claim 1, characterized in that, The reinforcing ribs (4) are evenly distributed along the interior of the first polystyrene particle cement core layer (1), and the reinforcing ribs (4) pass through the interior of the first polystyrene particle cement core layer (1) and the second polystyrene particle cement core layer (2) in sequence.

3. The polystyrene particle cement sandwich insulation board structure according to claim 1, characterized in that, The cement surface layer (3) is fixedly connected to the connecting rod (5), the connecting groove (6) has a convex shape, and the shape and size of the connecting plate (7) are smaller than the shape and size inside the connecting groove (6).

4. The polystyrene particle cement sandwich insulation board structure according to claim 1, characterized in that, The density of polystyrene particles in the first polystyrene particle cement core layer (1) is greater than the density of polystyrene particles in the second polystyrene particle cement core layer (2).

5. The polystyrene particle cement sandwich insulation board structure according to claim 1, characterized in that, The first polystyrene particle cement core layer (1) is further provided with: The mating protrusion (9) is integrally fixed on the left side of the first polystyrene particle cement core layer (1), and the mating groove (10) is provided on the right side of the first polystyrene particle cement core layer (1).

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