A pretreatment equipment for wire and cable processing

Abstract

This utility model relates to the technical field of wire and cable processing equipment, and in particular to a pretreatment device for wire and cable processing. This utility model provides such a pretreatment device for wire and cable processing, including a cleaning chamber, a water pump, a water inlet pipe, a spray pipe, and nozzles. A water pump is installed at the front of the cleaning chamber, and the water inlet pipe is fixedly connected to the lower end of the water pump, penetrating the interior of the cleaning chamber and fixedly connected thereto. A spray pipe is fixedly connected to the upper end of the water pump, penetrating the interior of the cleaning chamber and fixedly connected thereto, and multiple nozzles are fixedly connected to the spray pipe. Through self-flowing pre-coating of cleaning agent, followed by pressurized spraying by the water pump, the cleaning agent is sprayed onto the surface of the wires and cables within the cleaning chamber, enabling large-area and relatively uniform coverage of the wires and cables. This solves the problem that traditional cable pretreatment equipment, relying solely on manual cleaning, is not only inefficient but also suffers from inconsistent processing quality, failing to meet the demands of large-scale, high-precision production.

Description

Technical Field

[0001] This utility model relates to the technical field of wire and cable processing equipment, and in particular to a pretreatment equipment for wire and cable processing. Background Technology

[0002] A cable is a conductor used to transmit electrical energy, signals, or data. It is usually composed of one or more conductors (such as metal wires such as copper and aluminum) as well as insulation layers, sheaths, etc. Cables can be used for power transmission, transmitting electrical energy generated by power plants to various power-consuming locations. They can also be used in the field of communication to transmit various signals and data. Wires and cables are wire products used to transmit electrical energy, information, and realize electromagnetic energy conversion. During the cable production and processing, dirt, grease, and other impurities will adhere to the surface, so the pretreatment process is crucial.

[0003] Although cable pretreatment equipment is widely used in cable production and processing, it still has some shortcomings and limitations. For example, traditional cable pretreatment equipment relies solely on manual cleaning, which is not only inefficient but also makes it difficult to guarantee the quality of processing, thus failing to meet the needs of large-scale, high-precision production.

[0004] Therefore, it is necessary to design a pretreatment equipment for wire and cable processing. Utility Model Content

[0005] In order to overcome the shortcomings of traditional cable pretreatment equipment, which relies solely on manual cleaning, resulting in low efficiency and difficulty in guaranteeing treatment quality, thus failing to meet the needs of large-scale, high-precision production, this utility model provides a pretreatment equipment for wire and cable processing.

[0006] The technical implementation scheme of this utility model is as follows: a pretreatment equipment for wire and cable processing includes a cleaning chamber, a water pump, a water inlet pipe, a spray pipe, a nozzle, a liquid storage tank, a first support frame, and a connecting pipe. A water pump is installed on the front side of the cleaning chamber, and a water inlet pipe is fixedly connected to the lower end of the water pump. The water inlet pipe passes through the interior of the cleaning chamber and is fixedly connected thereto. A spray pipe is fixedly connected to the upper end of the water pump, and the spray pipe passes through the interior of the cleaning chamber and is fixedly connected thereto. Multiple nozzles are fixedly connected to the spray pipe. A liquid storage tank is fixedly connected to the top right end of the cleaning chamber. A first support frame is fixedly connected inside the cleaning chamber. A connecting pipe connects the liquid storage tank and the first support frame, and the connecting pipe passes through the interior of the cleaning chamber and is fixedly connected thereto.

[0007] As a preferred technical solution of this utility model, it also includes a rubber pad, and the rubber pad is fixedly connected inside the first support frame.

[0008] As a preferred technical solution of this utility model, it also includes a drying chamber, a fan and a filter screen. The drying chamber is fixedly connected to the left side of the cleaning chamber, the fan is installed on the top of the drying chamber, and the filter screen is fixedly connected to the top of the fan.

[0009] As a preferred technical solution of this utility model, it also includes an electric heating wire, which is installed inside the drying chamber and is located directly below the fan.

[0010] As a preferred technical solution of this utility model, it also includes a second support frame, a fan blade and wiping cotton. Multiple second support frames are fixedly connected inside the drying chamber, and a fan blade is rotatably connected to each second support frame. Multiple wiping cotton are fixedly connected to the inner side of the fan blade.

[0011] As a preferred technical solution of this utility model, it also includes a vent and a pressure valve. The vent is fixedly connected to the lower front end of the drying chamber, and the pressure valve is installed at the front end of the vent.

[0012] Beneficial effects: 1. The cleaning agent is pre-coated by self-flowing and then sprayed on the surface of the wires and cables in the cleaning chamber by a water pump under pressure, so that the wires and cables can be covered in a large area and relatively evenly. This solves the problem that traditional cable pretreatment equipment is not only inefficient by relying solely on manual cleaning, but also difficult to guarantee the quality of treatment, and cannot meet the needs of large-scale, high-precision production.

[0013] 2. This utility model uses a fan and heating wires. The fan draws in air and sends it into the drying chamber. At the same time, the heating wires installed inside the drying chamber are energized and heated. When the air flows through the area of ​​the heating wires, it is heated by the heating wires, thus forming hot air. The hot air permeates the drying chamber and provides heat for drying the wires and cables. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a partial cross-sectional view of the cleaning chamber, liquid storage tank, and drying chamber components of this utility model.

[0016] Figure 3 This is a partial cross-sectional view of the first support frame component of this utility model.

[0017] Figure 4 This is a three-dimensional structural diagram of the second support frame, fan blade, and wiping cotton component of this utility model.

[0018] Figure 5 This is a three-dimensional structural diagram of the ventilation port and air pressure valve components of this utility model.

[0019] Reference numerals: 1_Cleaning chamber, 2_Water pump, 3_Inlet pipe, 4_Spray pipe, 5_Spray head, 6_Reservoir tank, 7_First support frame, 8_Connecting pipe, 9_Rubber pad, 10_Drying chamber, 11_Fan, 12_Filter screen, 13_Heating wire, 14_Second support frame, 15_Fan blade, 16_Wiping cotton, 17_Ventilation port, 18_Pressure valve. Detailed Implementation

[0020] Example: A pretreatment device for wire and cable processing, such as... Figures 1-3 As shown, the system includes a cleaning chamber 1, a water pump 2, a water inlet pipe 3, a spray pipe 4, nozzles 5, a liquid storage tank 6, a first support frame 7, a connecting pipe 8, and a rubber pad 9. The water pump 2 is installed at the front of the cleaning chamber 1. The water inlet pipe 3 is welded to the lower end of the water pump 2, penetrating the interior of the cleaning chamber 1 and welded thereto. The spray pipe 4 is welded to the upper end of the water pump 2, penetrating the interior of the cleaning chamber 1 and welded thereto. Four nozzles 5 are welded to the spray pipe 4, spraying water onto the cable surface in a spraying manner, allowing for large-area and relatively uniform coverage of the cable. The cleaning chamber 1 has a liquid storage tank 6 welded to the top right end. Inside the cleaning chamber 1, a first support frame 7 is welded, which supports the wires and cables. A connecting pipe 8 connects the liquid storage tank 6 and the first support frame 7. The connecting pipe 8 passes through the interior of the cleaning chamber 1 and is welded to it. A rubber pad 9 is adhered inside the first support frame 7. The rubber pad 9 can prevent the surface of the wires and cables from being scratched during the support process. On the other hand, the material properties of the rubber pad 9 allow it to adhere to the surface of the wires and cables to a certain extent.

[0021] like Figure 1 and Figure 2 As shown, it also includes a drying chamber 10, a fan 11, a filter 12, and a heating wire 13. The drying chamber 10 is welded to the left side of the cleaning chamber 1. The fan 11 is installed on the top of the drying chamber 10, and the filter 12 is welded to the top of the fan 11. The filter 12 can filter impurities in the air and prevent impurities from entering the drying chamber 10 and causing secondary pollution to the cleaned wires and cables. The heating wire 13 is installed inside the drying chamber 10. The heating wire 13 is located directly below the fan. When the air flows through the area of ​​the heating wire 13, it is heated by the heating wire 13, thereby forming hot air. The hot air permeates the drying chamber 10, providing heat for drying the wires and cables.

[0022] like Figure 2 and Figure 4 As shown, it also includes a second support frame 14, a fan blade 15, and wiping cotton 16. Four second support frames 14 are welded inside the drying chamber 10, and a fan blade 15 is rotatably connected to each second support frame 14. The rotation of the fan blade 15 accelerates the airflow speed inside the drying chamber 10, allowing hot air to blow more quickly onto the surface of the wires and cables, accelerating the evaporation of moisture. Multiple wiping cotton 16 are adhered to the inside of the fan blade 15. During the rotation of the fan blade 15, the wiping cotton 16 comes into contact with the surface of the wires and cables, and the wiping cotton 16 can wipe the surface of the wires and cables to further remove residual moisture and any small amount of dirt that may be present, thereby improving the drying and cleaning effect.

[0023] like Figure 1 and Figure 5As shown, it also includes a vent 17 and a pressure valve 18. The vent 17 is welded to the lower front end of the drying chamber 10, and the pressure valve 18 is installed at the front end of the vent 17. The pressure valve 18 can discharge some of the hot air inside the drying chamber 10 to maintain the stability of the air pressure inside the drying chamber 10, which helps to ensure that the hot air can circulate continuously and stably inside the drying chamber 10, thereby ensuring that the wires and cables can be dried evenly and efficiently.

[0024] When pre-treatment of wires and cables is required, water is first poured into the cleaning chamber 1. Then, the wires and cables to be pre-treated are inserted from the right side of the cleaning chamber 1, passing through the first support frame 7 and the fan blade 15 in sequence. The rubber pad 9 and the wiping cotton 16 will squeeze the wires and cables. Finally, the wires and cables are exited from the left side of the drying chamber 10. The first support frame 7 serves to support the wires and cables. The rubber pad 9 inside it can prevent the surface of the wires and cables from being scratched during the support process. On the other hand, the material properties of the rubber pad 9 allow it to adhere to the surface of the wires and cables to a certain extent. Then, the cleaning agent is poured into the storage tank 6. Under the action of gravity, the cleaning agent flows into the first support frame 1 through the connecting pipe 8. Inside the rack 7, a layer of cleaning agent is pre-coated onto the surface of the wires and cables. The water pump 2, fan 11, and heating wire 13 are then activated. The water pump 2 draws water from the bottom of the cleaning chamber 1 through the inlet pipe 3, pressurizes it, and delivers it to the spray nozzle 5 through the spray pipe 4. This spray is applied to the surface of the wires and cables inside the cleaning chamber 1, ensuring a large and relatively uniform coverage. The fan 11 is activated, allowing outside air to enter through the filter screen 12. The filter screen 12 filters impurities from the air, preventing them from entering the drying chamber 10 and causing secondary contamination to the cleaned wires and cables. The fan 11 then delivers the drawn-in air into the drying chamber 10. Simultaneously, the drying chamber 10 is equipped with... The heating wire 13 is energized and heats up. When air flows through the area of ​​the heating wire 13, it is heated by the heating wire 13, thus forming hot air. The hot air permeates the drying chamber 10, providing heat for drying the wires and cables. As the hot air flows in the drying chamber 10, it passes over the fan blades 15, causing the fan blades 15 to rotate. During the rotation of the fan blades 15, the wiping cotton 16 comes into contact with the surface of the wires and cables, wiping the surface of the wires and cables to further remove residual moisture and any small amount of dirt that may be present, improving the drying and cleaning effect. The rotation of the fan blades 15 accelerates the airflow speed in the drying chamber 10, allowing the hot air to blow more quickly onto the surface of the wires and cables. To accelerate the evaporation of moisture, as the fan 11 continuously supplies hot air into the drying chamber 10, the air pressure inside the chamber will gradually increase. The pressure valve 18 can then be manually opened to discharge some of the hot air from the drying chamber 10, thus maintaining the stability of the air pressure inside the drying chamber 10. This helps ensure that the hot air can circulate continuously and stably within the drying chamber 10, thereby ensuring that the wires and cables can be dried evenly and efficiently. After the wires and cables have completed their pretreatment, the water pump 2, fan 11, heating wire 13, and pressure valve 18 are turned off. The wires and cables are then removed from the left side of the drying chamber 10, and the water and detergent mixture in the cleaning chamber 1 is drained. This completes the pretreatment process for the wires and cables.

Claims

1. A pretreatment device for wire and cable processing, characterized in that, It includes a cleaning chamber (1), a water pump (2), an inlet pipe (3), a spray pipe (4), a nozzle (5), a storage tank (6), a first support frame (7), and a connecting pipe (8). The water pump (2) is installed on the front side of the cleaning chamber (1). The water pump (2) is fixedly connected to the lower end of the water pump (2). The water inlet pipe (3) passes through the interior of the cleaning chamber (1) and is fixedly connected to it. The spray pipe (4) is fixedly connected to the upper end of the water pump (2). The spray pipe (4) passes through the interior of the cleaning chamber (1) and is fixedly connected to it. Multiple nozzles (5) are fixedly connected to the spray pipe (4). The storage tank (6) is fixedly connected to the top right end of the cleaning chamber (1). The first support frame (7) is fixedly connected inside the cleaning chamber (1). The connecting pipe (8) is connected between the storage tank (6) and the first support frame (7). The connecting pipe (8) passes through the interior of the cleaning chamber (1) and is fixedly connected to it.

2. A pretreatment device for wire and cable processing according to claim 1, characterized in that, It also includes a rubber pad (9), and the first support frame (7) is fixedly connected to the rubber pad (9).

3. A pretreatment device for wire and cable processing according to claim 2, characterized in that, It also includes a drying chamber (10), a fan (11) and a filter (12). The drying chamber (10) is fixedly connected to the left side of the cleaning chamber (1). The fan (11) is installed on the top of the drying chamber (10). The filter (12) is fixedly connected to the top of the fan (11).

4. A pretreatment device for wire and cable processing according to claim 3, characterized in that, It also includes a heating wire (13), which is installed inside the drying chamber (10) and is located directly below the fan.

5. A pretreatment device for wire and cable processing according to claim 4, characterized in that, It also includes a second support frame (14), a fan blade (15) and a wiping cotton (16). Multiple second support frames (14) are fixedly connected inside the drying chamber (10). Each second support frame (14) is rotatably connected to a fan blade (15). Multiple wiping cotton (16) are fixedly connected to the inside of the fan blade (15).

6. A pretreatment device for wire and cable processing according to claim 5, characterized in that, It also includes a vent (17) and a pressure valve (18). The vent (17) is fixedly connected to the lower front end of the drying chamber (10), and the pressure valve (18) is installed at the front end of the vent (17).

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