A cable production wrapping machine

Abstract

This utility model relates to the technical field of cable production, and in particular to a cable wrapping machine. When wrapping cables, it can clean the cable surface, ensuring its cleanliness and the adhesion of the protective tape. It is easy to use, highly reliable, and practical. The machine includes a base plate, a cleaning mechanism, a drying mechanism, a wrapping mechanism, and a winding mechanism. All four mechanisms are mounted on the base plate and are arranged sequentially from right to left. The cleaning mechanism cleans the cable, the drying mechanism dries the cable, the wrapping mechanism wraps the cable, and the winding mechanism winds the cable.

Description

Technical Field

[0001] This utility model relates to the technical field of cable production, and in particular to a cable production wrapping machine. Background Technology

[0002] Cable wrapping machines are core equipment in wire and cable manufacturing. They are mainly used to evenly wrap strips or wires of insulating materials, shielding layers, or sheaths onto the surface of cable cores in a spiral manner to improve the electrical performance, mechanical strength, and environmental resistance of the cable. In the prior art, utility model patent application number 200820241188.9 discloses a concentric cable fire-resistant layer wrapping machine, which mainly consists of a frame, motor, and wrapping tape mold. In use, protective tape is wrapped around the surface of the cable using the wrapping tape mold. However, this machine has the following problems: dust or dirt may be present on some parts of the cable surface, affecting the adhesion of the protective tape, making it inconvenient to use and affecting the wrapping effect. Therefore, a wrapping machine that can clean the dust off the cable surface is needed. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides a cable production wrapping machine that can clean the surface of the cable during cable wrapping, ensuring the cleanliness of the cable surface and the adhesion of the protective tape to the cable surface. It is easy to use, reliable and practical.

[0004] This utility model discloses a cable wrapping machine, including a base plate; it also includes a cleaning mechanism, a drying mechanism, a wrapping mechanism, and a winding mechanism. All three mechanisms are mounted on the base plate and are arranged sequentially from right to left. The cleaning mechanism cleans the cable, the drying mechanism dries the cable, the wrapping mechanism wraps the cable, and the winding mechanism winds the cable. During cable wrapping, the cable is cleaned by the cleaning mechanism to remove dust and impurities from its surface. Then, the drying mechanism dries the cleaned cable. Next, the wrapping mechanism applies protective tape to the cable's surface. Finally, the winding mechanism winds the wrapped cable. This machine effectively cleans the cable surface during wrapping, ensuring its cleanliness and the adhesion of the protective tape. It is convenient to use and highly reliable and practical.

[0005] Preferably, the cleaning mechanism includes a cleaning box, rollers, two sets of support seats, guide roller A and guide roller B. The cleaning box is fixedly installed on the base plate and has a chamber inside. The upper end of the cleaning box is open. The rollers are rotatably installed inside the chamber of the cleaning box. An ultrasonic generator is installed on the cleaning box, and a transducer is installed at the output end of the ultrasonic generator. The transducer is located inside the chamber of the cleaning box. The two sets of support seats are fixedly installed on the left and right sides of the cleaning box, respectively. Guide roller A and guide roller B are rotatably installed on the two sets of support seats, respectively. When the cable is cleaned in the cleaning mechanism, the chamber of sprocket A is filled with clean water, so that the cable passes through guide roller B, rollers, and guide roller A in sequence before entering the drying mechanism. When the cable passes through the rollers, the cable is immersed in the water in the chamber of the cleaning box. At the same time, the ultrasonic generator is turned on to clean the surface of the cable, removing impurities from the cable surface. Then, the cable enters the drying mechanism to dry. This facilitates the cleaning of impurities on the cable surface.

[0006] Preferably, the drying mechanism includes a collection box, a hoisting frame, a hot air blower, an air duct, and an electric heating drying mechanism. The collection box is fixedly installed on the upper part of the base plate and has a cavity inside. The hot air blower is fixedly installed on the upper part of the hoisting frame, and the output end of the hot air blower is connected to the air duct, which is located above the collection box. The electric heating drying mechanism is located on the left side of the collection box. The hoisting frame is fixedly hoisted on the support frame in the workshop. After the cable is cleaned in the cleaning box, the cable is passed under the air duct, and then the hot air blown through the air duct onto the cable, blowing the water droplets remaining on the cable surface onto the collection box, which facilitates the drying of the cable.

[0007] Preferably, the electrothermal drying mechanism includes a support and a drying cylinder. The drying cylinder is fixedly mounted on the base plate by the support. The drying cylinder has a left-right communicating drying chamber, and multiple electric heating plates are arranged in the drying chamber. After most of the surface moisture of the cable is blown off by the air blower, the cable is passed through the drying chamber of the drying cylinder. At the same time, the multiple electric heating plates in the drying chamber are turned on to heat the surface of the cable, so that the residual moisture on the surface of the cable can be evaporated. This facilitates the drying of the cable surface.

[0008] Preferably, the wrapping mechanism includes a first support plate, a bearing, a turntable, a battery-powered torque motor, a rotating shaft, an inner-support three-jaw chuck, a protective tape roll, and a drive mechanism. The bearing is fixedly mounted on the base plate via the first support plate. The turntable is rotatably mounted on the bearing. A through hole is provided in the middle of the turntable, which is open to both sides. The battery-powered torque motor is fixedly mounted on the right end of the turntable. The rotating shaft is rotatably mounted on the turntable, and its input end is connected to the battery-powered torque motor. The inner-support three-jaw chuck is fixedly mounted on the left end of the rotating shaft. The protective tape roll is internally supported and fixed by the inner-support three-jaw chuck. The drive mechanism is used to drive the turntable to rotate. The winding mechanism is located on the left side of the turntable. When the cable drying is complete... Afterwards, the cable is passed through the cable threading hole of the turntable and wound up on the winding mechanism. At the same time, one end of the protective tape on the protective tape roll is fixed to the surface of the cable. Simultaneously, the turntable is rotated by the drive mechanism. The turntable drives the rotating shaft, the inner support three-jaw chuck, and the protective tape roll to rotate around the axis of the turntable, so that the protective tape is wrapped around the surface of the cable. As the cable moves to the left, the protective tape is evenly wrapped around the surface of the cable, completing the wrapping of the cable. Then, the battery-powered torque motor is turned on, which drives the rotating shaft and the inner support three-jaw chuck to rotate, which in turn drives the protective tape roll to rotate, so that the protective tape roll on the protective tape roll is unwound synchronously, which facilitates the wrapping of the cable.

[0009] Preferably, the drive mechanism includes sprocket A, a chain, sprocket B, a drive shaft, and a drive motor. Sprocket A is fixedly mounted on the surface of the turntable. Sprocket A is connected to sprocket B via the chain. Sprocket B is fixedly mounted on the right end of the drive shaft. The drive shaft is rotatably mounted on the first support plate. The left end of the drive shaft is connected to the output end of the drive motor. The drive motor is fixedly mounted on the base plate. When the turntable rotates, the drive motor is turned on. The drive motor rotates sprocket B via the drive shaft. Sprocket B rotates sprocket A via the chain. Sprocket A drives the turntable to rotate. This facilitates the rotation of the turntable.

[0010] Preferably, the winding mechanism includes a second support plate, a rotating roller, a vertical plate, a servo motor, and a winding roller. The second support plate is fixedly mounted on the base plate, the rotating roller is rotatably mounted on the upper part of the second support plate, the vertical plate is fixedly mounted on the base plate, the servo motor is fixedly mounted on the vertical plate, and the winding roller is rotatably mounted on the vertical plate. The input end of the winding roller is connected to the servo motor. When winding the cable, the wrapped cable passes through the rotating roller and then wraps around the winding roller. After that, the servo motor is turned on, and the servo motor drives the winding roller to rotate. The rotating winding roller can then wind up the wrapped cable, which facilitates the winding of the cable.

[0011] Preferably, it also includes a delivery pump and a delivery pipe. The delivery pump is fixedly installed on the collection tank. The input end of the delivery pump is connected to the cavity of the collection tank, and the output end of the delivery pump is connected to the chamber of the cleaning tank through the delivery pipe. When the water stored in the collection tank reaches a certain level, the delivery pump is turned on, so that the water in the collection tank can be delivered to the cleaning tank for use through the delivery pump and the delivery pipe. This facilitates the use of water.

[0012] Compared with the prior art, the advantages of this utility model are: when wrapping the cable, the surface of the cable can be cleaned to ensure the cleanliness of the cable surface and the adhesion of the protective tape to the cable surface. It is convenient to use and has high reliability and practicality. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the first isometric structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the second isometric structure of this utility model;

[0015] Figure 3 It is a structural diagram of the turntable, drive motor, and drive shaft, etc.

[0016] Figure 4 This is a structural diagram of sprocket A, chain, and protective film roll, etc.

[0017] Figure 5 This is a structural diagram of the protective film roll, the internal support three-jaw chuck, and the rotating shaft, etc.

[0018] Figure 6 This is a structural diagram of guide roller B, guide roller A, and rollers, etc.

[0019] The following components are labeled in the attached diagram: 1. Base plate; 2. Cleaning tank; 3. Roller; 4. Support base; 5. Guide roller A; 6. Guide roller B; 7. Collection box; 8. Lifting frame; 9. Hot air blower; 10. Air duct; 11. Support; 12. Drying cylinder; 13. First support plate; 14. Bearing; 15. Turntable; 16. Battery-powered torque motor; 17. Rotating shaft; 18. Internal support three-jaw chuck; 19. Protective tape roll; 20. Sprocket A; 21. Chain; 22. Sprocket B; 23. Drive shaft; 24. Drive motor; 25. Second support plate; 26. Rotating roller; 27. Vertical plate; 28. Servo motor; 29. ​​Take-up roller; 30. Cable; 31. Conveyor pump; 32. Conveyor pipe. Detailed Implementation

[0020] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example 1

[0021] like Figures 1 to 6 The cable wrapping machine of this utility model includes a base plate 1, a cleaning mechanism, a drying mechanism, a wrapping mechanism, and a winding mechanism. All four mechanisms are mounted on the base plate 1 and are arranged sequentially from right to left. The cleaning mechanism cleans the cable 30, the drying mechanism dries the cable 30, the wrapping mechanism wraps the cable 30, and the winding mechanism winds the cable 30. During the wrapping process, the cable 30 is cleaned by the cleaning mechanism to remove dust and impurities. Then, the drying mechanism dries the cleaned cable. Next, the wrapping mechanism applies protective tape to the surface of the cable 30. Finally, the winding mechanism winds the wrapped cable. This machine effectively cleans the cable surface during wrapping, ensuring its cleanliness and the adhesion of the protective tape. It is convenient to use and highly reliable and practical.

[0022] like Figure 1 and Figure 6 The cleaning mechanism includes a cleaning tank 2, a roller 3, two sets of support seats 4, guide rollers A5 and B6. The cleaning tank 2 is fixedly mounted on the base plate 1. The cleaning tank 2 has a chamber inside, and the upper end of the cleaning tank 2 is open. The roller 3 is rotatably mounted inside the chamber of the cleaning tank 2. An ultrasonic generator is mounted on the cleaning tank 2, and a transducer is installed at the output end of the ultrasonic generator. The transducer is located inside the chamber of the cleaning tank 2. The two sets of support seats 4 are fixedly mounted on the left and right sides of the cleaning tank 2, respectively. Guide rollers A5 and B6 are rotatably mounted on two sets of support seats 4 respectively. When the cable 30 is cleaned in the cleaning mechanism, the chamber of sprocket A20 is filled with clean water, so that the cable 30 passes through guide roller B6, roller 3 and guide roller A5 in sequence before entering the drying mechanism. When the cable 30 passes through roller 3, the cable 30 is immersed in the water in the chamber of the cleaning tank 2. At the same time, the ultrasonic generator is turned on to clean the surface of the cable 30, removing impurities from the surface of the cable 30. Then the cable 30 is allowed to enter the drying mechanism to dry. This facilitates the cleaning of impurities on the surface of the cable 30.

[0023] like Figure 1The drying mechanism includes a collection box 7, a hoisting frame 8, a hot air blower 9, an air duct 10, and an electric heating drying mechanism. The collection box 7 is fixedly installed on the upper end of the base plate 1 and has a cavity inside. The hot air blower 9 is fixedly installed on the upper end of the hoisting frame 8, and the output end of the hot air blower 9 is connected to the air duct 10, which is located above the collection box 7. The electric heating drying mechanism is located on the left side of the collection box 7. The hoisting frame 8 is fixedly hoisted on the support frame in the workshop. After the cable 30 is cleaned in the cleaning box 2, the cable 30 is passed under the air duct 10, and then the hot air blower 9 is turned on so that hot air is blown onto the cable 30 through the air duct 10, blowing the water droplets remaining on the surface of the cable 30 onto the collection box 7, which facilitates the drying of the cable 30.

[0024] like Figure 1 The electric heating drying mechanism includes a support 11 and a drying cylinder 12. The drying cylinder 12 is fixedly installed on the base plate 1 via the support 11. The drying cylinder 12 is provided with a drying chamber that is open to both sides. Multiple electric heating plates are provided in the drying chamber of the drying cylinder 12. After most of the surface moisture of the cable 30 is blown off by the air blower 10, the cable 30 is passed through the drying chamber of the drying cylinder 12. At the same time, the multiple electric heating plates in the drying chamber of the drying cylinder 12 are turned on to heat the surface of the cable 30, so that the residual moisture on the surface of the cable 30 can be evaporated. This facilitates the drying of the surface of the cable 30.

[0025] like Figure 1 , Figure 3 and Figure 4The wrapping mechanism includes a first support plate 13, a bearing 14, a turntable 15, a battery-powered torque motor 16, a rotating shaft 17, an inner-support three-jaw chuck 18, a protective tape roll 19, and a drive mechanism. The bearing 14 is fixedly mounted on the base plate 1 via the first support plate 13. The turntable 15 is rotatably mounted on the bearing 14. A through hole is provided in the middle of the turntable 15. The battery-powered torque motor 16 is fixedly mounted on the right end of the turntable 15. The rotating shaft 17 is rotatably mounted on the turntable 15. The input end of the rotating shaft 17 is connected to the battery-powered torque motor 16. The inner-support three-jaw chuck 18 is fixedly mounted on the left end of the rotating shaft 17. The protective tape roll 19 is internally supported and fixed by the inner-support three-jaw chuck 18. The drive mechanism is used to drive the turntable 15 to rotate. The winding mechanism is located on the left side of the turntable 15. When the cable 30 is dry... After drying, the cable 30 is passed through the threading hole of the turntable 15 and wound up on the winding mechanism. At the same time, one end of the protective tape on the protective tape roll 19 is fixed to the surface of the cable 30. Simultaneously, the turntable 15 is rotated by the drive mechanism. The turntable 15 drives the rotating shaft 17, the inner support three-jaw chuck 18, and the protective tape roll 19 to rotate around the axis of the turntable 15, so that the protective tape is wrapped around the surface of the cable 30. As the cable 30 moves to the left, it is evenly wrapped with the protective tape, completing the wrapping of the cable 30. Then, the battery-powered torque motor 16 is turned on. The battery-powered torque motor 16 drives the rotating shaft 17 and the inner support three-jaw chuck 18 to rotate, which in turn drives the protective tape roll 19 to rotate, so that the protective tape roll on the protective tape roll 19 is unwound synchronously, which facilitates the wrapping of the cable 30.

[0026] like Figure 3 and Figure 4 The drive mechanism includes a sprocket A20, a chain 21, a sprocket B22, a drive shaft 23, and a drive motor 24. Sprocket A20 is fixedly mounted on the surface of the turntable 15. Sprocket A20 is connected to sprocket B22 via chain 21. Sprocket B22 is fixedly mounted on the right end of drive shaft 23. Drive shaft 23 is rotatably mounted on the first support plate 13. The left end of drive shaft 23 is connected to the output end of drive motor 24. Drive motor 24 is fixedly mounted on base plate 1. When the turntable 15 is rotated, drive motor 24 is turned on. Drive motor 24 rotates sprocket B22 via drive shaft 23. Sprocket B22 rotates sprocket A20 via chain 21. Sprocket A20 drives the turntable 15 to rotate. This facilitates the rotation of the turntable 15.

[0027] like Figure 1The winding mechanism includes a second support plate 25, a rotating roller 26, a vertical plate 27, a servo motor 28, and a winding roller 29. The second support plate 25 is fixedly mounted on the base plate 1. The rotating roller 26 is rotatably mounted on the upper part of the second support plate 25. The vertical plate 27 is fixedly mounted on the base plate 1. The servo motor 28 is fixedly mounted on the vertical plate 27. The winding roller 29 is rotatably mounted on the vertical plate 27. The input end of the winding roller 29 is connected to the servo motor 28. When winding the cable 30, the wrapped cable 30 passes through the rotating roller 26 and then winds onto the winding roller 29. Then, the servo motor 28 is turned on, and the servo motor 28 drives the winding roller 29 to rotate. The rotating winding roller 29 can then wind up the wrapped cable 30, which facilitates the winding of the cable 30. Example 2

[0028] like Figure 1 Based on Example 1, a delivery pump 31 and a delivery pipe 32 are added. The delivery pump 31 is fixedly installed on the collection tank 7. The input end of the delivery pump 31 is connected to the cavity of the collection tank 7, and the output end of the delivery pump 31 is connected to the chamber of the cleaning tank 2 through the delivery pipe 32. When the water stored in the collection tank 7 reaches a certain level, the delivery pump 31 is turned on, so that the water in the collection tank 7 can be delivered to the cleaning tank 2 for use through the delivery pump 31 and the delivery pipe 32. This facilitates the use of water.

[0029] The hot air blower 9, turntable 15, battery-powered torque motor 16, internal support three-jaw chuck 18, protective tape roll 19, servo motor 28 and conveying pump 31 of the cable production wrapping machine of this utility model are all purchased from the market. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0030] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A cable production wrapping machine comprising a base plate (1); characterized in that, It also includes a cleaning mechanism, a drying mechanism, a wrapping mechanism and a winding mechanism. The cleaning mechanism, drying mechanism, wrapping mechanism and winding mechanism are all installed on the base plate (1), and the cleaning mechanism, drying mechanism, wrapping mechanism and winding mechanism are distributed from right to left on the base plate (1). The cleaning mechanism is used to clean the cable (30), the drying mechanism is used to dry the cable (30), the wrapping mechanism is used to wrap the cable (30), and the winding mechanism is used to wind the cable (30).

2. A cable production wrap-around machine as claimed in claim 1, characterized in that The cleaning mechanism includes a cleaning box (2), a roller (3), two sets of support seats (4), guide roller A (5) and guide roller B (6). The cleaning box (2) is fixedly installed on the base plate (1). A chamber is provided inside the cleaning box (2). The upper end of the cleaning box (2) is set as an opening. The roller (3) is rotatably installed in the chamber of the cleaning box (2). An ultrasonic generator is provided on the cleaning box (2). A transducer is provided at the output end of the ultrasonic generator. The transducer is located in the chamber of the cleaning box (2). The two sets of support seats (4) are fixedly installed on the left and right sides of the cleaning box (2). The guide roller A (5) and guide roller B (6) are rotatably installed on the two sets of support seats (4).

3. A cable production wrap-around machine as claimed in claim 2, characterized in that The drying mechanism includes a collection box (7), a hoisting frame (8), a hot air blower (9), a blower pipe (10), and an electric heating drying mechanism. The collection box (7) is fixedly installed on the upper end of the base plate (1). A cavity is provided inside the collection box (7). The hot air blower (9) is fixedly installed on the upper end of the hoisting frame (8). The output end of the hot air blower (9) is connected to the blower pipe (10). The blower pipe (10) is located above the collection box (7). The electric heating drying mechanism is located on the left side of the collection box (7).

4. A cable production wrap-around machine as claimed in claim 3, characterized in that The electric heating drying mechanism includes a support (11) and a drying cylinder (12). The drying cylinder (12) is fixedly installed on the base plate (1) through the support (11). The drying cylinder (12) has a drying chamber that is open to the left and right. Multiple electric heating plates are installed in the drying chamber of the drying cylinder (12).

5. A cable production wrap-around machine as claimed in claim 1, characterized in that The wrapping mechanism includes a first support plate (13), a bearing (14), a turntable (15), a battery-powered torque motor (16), a rotating shaft (17), an internal support three-jaw chuck (18), a protective tape roll (19), and a drive mechanism. The bearing (14) is fixedly mounted on the base plate (1) via the first support plate (13). The turntable (15) is rotatably mounted on the bearing (14). The turntable (15) has a through hole in the middle that is open to the left and right. The battery-powered torque motor (16) is fixedly mounted on the right end of the turntable (15). The rotating shaft (17) is rotatably mounted on the turntable (15). The input end of the rotating shaft (17) is connected to the battery-powered torque motor (16). The internal support three-jaw chuck (18) is fixedly mounted on the left end of the rotating shaft (17). The protective tape roll (19) is internally supported and fixed by the internal support three-jaw chuck (18). The drive mechanism is used to drive the turntable (15) to rotate. The winding mechanism is located on the left side of the turntable (15).

6. A cable production wrap-around machine as claimed in claim 5, characterized in that The drive mechanism includes sprocket A (20), chain (21), sprocket B (22), drive shaft (23) and drive motor (24). Sprocket A (20) is fixedly mounted on the surface of turntable (15). Sprocket A (20) is connected to sprocket B (22) via chain (21). Sprocket B (22) is fixedly mounted on the right end of drive shaft (23). Drive shaft (23) is rotatably mounted on first support plate (13). The left end of drive shaft (23) is connected to the output end of drive motor (24). Drive motor (24) is fixedly mounted on base plate (1).

7. A cable production wrap-around machine as claimed in claim 1, characterized in that The winding mechanism includes a second support plate (25), a rotating roller (26), a vertical plate (27), a servo motor (28), and a winding roller (29). The second support plate (25) is fixedly installed on the base plate (1), the rotating roller (26) is rotatably installed on the upper part of the second support plate (25), the vertical plate (27) is fixedly installed on the base plate (1), the servo motor (28) is fixedly installed on the vertical plate (27), and the winding roller (29) is rotatably installed on the vertical plate (27). The input end of the winding roller (29) is connected to the servo motor (28).

8. A cable production wrap-around machine as claimed in claim 3, characterized in that It also includes a delivery pump (31) and a delivery pipe (32). The delivery pump (31) is fixedly installed on the collection box (7). The input end of the delivery pump (31) is connected to the cavity of the collection box (7). The output end of the delivery pump (31) is connected to the chamber of the cleaning box (2) through the delivery pipe (32).

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