A pipeline anti-blocking device

Abstract

The utility model discloses a pipeline anti -blocking device, including the bottom plate, the top fixedly connected with the gas storage tank of bottom plate, the middle end of gas storage tank top is fixedly installed with the air pump through bolt, the air outlet of air pump is fixedly connected with booster pump through the air guide pipe, and the bottom of booster pump is fixedly connected with the top of bottom plate. The utility model discloses a air purification system through air compressor, purification box, heater and air filter screen composition. Air compressor extracts air to the inner chamber of purification box, and heater heats the air, reduces air humidity, prevents the dirt adhesion in pipeline from the water vapor condensation, and air filter screen filters the impurity in air, guarantees the clean gas of entering pipeline, further reduces the risk of pipeline blockage, can play the purpose of inflation, through the cooperation of air pump, booster pump, gas pipe and main pipeline, can deliver the gas with certain pressure to the pipeline.

Description

Technical Field

[0001] This utility model relates to the field of pipeline anti-clogging technology, specifically a pipeline anti-clogging device. Background Technology

[0002] Pipelines are crucial for transporting fluids and materials in various fields such as industrial production, municipal drainage, and material conveying. However, with prolonged use, impurities and material adhesion easily accumulate inside pipelines, leading to blockages. Current methods for preventing pipe blockage, such as regular manual cleaning and the installation of filters, are not only labor-intensive and resource-intensive but also inefficient, requiring frequent filter replacements and incurring high maintenance costs. Some methods involving the addition of chemical agents can contaminate the transported media, affecting performance. Therefore, there is an urgent need for a highly efficient, environmentally friendly, and cost-effective pipe blockage prevention device to address the problems existing in current technologies. Utility Model Content

[0003] The purpose of this invention is to provide a pipe anti-clogging device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a pipe anti-clogging device, comprising a base plate, a gas storage tank fixedly connected to the top of the base plate, an air pump fixedly installed at the middle of the top of the gas storage tank by bolts, a booster pump fixedly connected to the outlet of the air pump through an air guide pipe, and the bottom of the booster pump fixedly connected to the top of the base plate, an air delivery pipe fixedly connected to one side of the booster pump, and a second control valve fixedly connected to the surface of the air delivery pipe by bolts, an air compressor fixedly connected to one side of the gas storage tank through a pipe, one side of the air compressor fixedly connected to the bottom of the base plate by bolts, and a purification chamber fixedly connected to one side of the air compressor through a pipe, with a heater and an air filter sequentially fixedly connected to the inner cavity of the purification chamber by bolts.

[0005] Preferably, the output end of the gas transmission pipe is fixedly connected to a main pipe, and support seats are fixedly connected to both sides of the main pipe. The bottom of the support seats is fixedly connected to the top of the base plate, and a first control valve is fixedly connected to one side of the main pipe by bolts.

[0006] Preferably, a battery box is fixedly connected to the bottom of the base plate by bolts, and a storage battery is fixedly connected to the inner cavity of the battery box by bolts. A charging port is provided at the middle of one side of the battery box, and the output end of the charging port is unidirectionally electrically connected to the input end of the storage battery.

[0007] Preferably, a display is fixedly connected to the surface of the purification chamber by bolts, and a pressure sensor is fixedly connected to one side of the gas storage tank by bolts. The output end of the pressure sensor is unidirectionally electrically connected to the input end of the display.

[0008] Preferably, support legs are fixedly connected to both the left and right sides of the bottom of the base plate, and anti-slip pads are provided on the bottom of the support legs.

[0009] Preferably, a PLC controller is fixedly mounted on the top of the base plate by bolts, and the output terminal of the PLC controller is unidirectionally electrically connected to the input terminal of the air compressor and the air pump.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0011] 1. This utility model comprises an air purification system consisting of an air compressor, a purification chamber, a heater, and an air filter. The air compressor draws air into the inner cavity of the purification chamber, and the heater heats the air, reducing humidity and preventing dirt buildup in the pipes due to condensation. The air filter filters impurities from the air, ensuring the cleanliness of the gas entering the pipes and further reducing the risk of pipe blockage. It also functions as an inflation device. Through the cooperation of an air pump, a booster pump, and an air delivery pipe with the main pipeline, pressurized gas can be delivered into the pipes. When potential blockages or minor blockages occur in the pipes, the high-pressure gas effectively impacts the blockage, preventing it from worsening and achieving efficient anti-blockage and clearing, ensuring smooth pipe operation.

[0012] 2. This utility model uses a pressure sensor on the air tank to monitor the air pressure inside the tank in real time and transmits the data to a display. The PLC controller precisely controls the operation of the air compressor and air pump based on a preset program and air pressure data. When the air pressure is insufficient, the equipment is activated promptly to replenish the pressure, ensuring the device is always in optimal working condition and achieving automated intelligent management. The configuration of the battery box, battery, and charging port provides the device with an independent power source. The battery can be charged via the charging port, allowing the device to operate normally even without an external power source, making it suitable for various complex environments and improving its applicability and flexibility. The support legs and anti-slip pads on the bottom of the base plate enhance the overall stability of the device, preventing it from shaking during operation. The support base provides stable support for the main pipeline, reducing displacement caused by external forces or gas pressure and extending the device's service life. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the air pressure sensor of this utility model;

[0015] Figure 3This is a schematic diagram of the air filter structure of this utility model;

[0016] Figure 4 This is a schematic diagram of the battery structure of this utility model.

[0017] In the diagram: 1. Base plate; 2. Support base; 3. First control valve; 4. Main pipeline; 5. Second control valve; 6. Booster pump; 7. Gas supply pipe; 8. Gas storage tank; 9. Air pump; 10. Purification chamber; 11. Battery box; 12. Charging port; 13. Display; 14. Air pressure sensor; 15. PLC controller; 16. Air compressor; 17. Heater; 18. Air filter; 19. Battery; 20. Air duct. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] The components of this application, including 1. base plate; 2. support base; 3. first control valve; 4. main pipeline; 5. second control valve; 6. booster pump; 7. air supply pipe; 8. air storage tank; 9. air pump; 10. purification chamber; 11. battery box; 12. charging port; 13. display; 14. air pressure sensor; 15. PLC controller; 16. air compressor; 17. heater; 18. air filter; 19. storage battery; and 20. air duct, are all general standard parts or parts known to those skilled in the art. Their structure and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0020] Example 1:

[0021] Please see Figures 1-4 The following technical solution is provided, specifically disclosing: a pipeline anti-blocking device, including a base plate 1, a gas storage tank 8 fixedly connected to the top of the base plate 1, an air pump 9 fixedly installed at the middle of the top of the gas storage tank 8 by bolts, a booster pump 6 fixedly connected to the outlet of the air pump 9 through an air guide pipe 20, and the bottom of the booster pump 6 fixedly connected to the top of the base plate 1, an air supply pipe 7 fixedly connected to one side of the booster pump 6, and a second control valve 5 fixedly connected to the surface of the air supply pipe 7 by bolts, an air compressor 16 fixedly connected to one side of the gas storage tank 8 through a pipe, an air compressor 16 fixedly connected to the bottom of the base plate 1 by bolts on one side of the air compressor 16, a purification chamber 10 fixedly connected to one side of the air compressor 16 through a pipe, and a heater 17 and an air filter 18 fixedly connected to the inner cavity of the purification chamber 10 by bolts in sequence;

[0022] In practical use, an air purification system is formed by an air compressor 16, a purification chamber 10, a heater 17, and an air filter 18. The air compressor 16 draws air into the inner cavity of the purification chamber 10, and the heater 17 heats the air, reducing humidity and preventing condensation that could cause dirt to adhere to the pipes. The air filter 18 filters impurities from the air, ensuring the cleanliness of the gas entering the pipes and further reducing the risk of pipe blockage. It also functions as an inflation device. Through the cooperation of the air pump 9, the booster pump 6, the air delivery pipe 7, and the main pipe 4, gas with a certain pressure can be delivered into the pipes. When a potential blockage or minor blockage occurs in the pipes, the high-pressure gas can effectively impact the blockage, preventing it from worsening and achieving efficient anti-blockage and clearing, ensuring smooth pipe operation.

[0023] Example 2:

[0024] Please see Figure 1 and Figure 2 The following technical solution is provided, specifically: a main pipe 4 is fixedly connected to the output end of the gas transmission pipe 7; support seats 2 are fixedly connected to both sides of the main pipe 4; the bottom of the support seats 2 is fixedly connected to the top of the base plate 1; a first control valve 3 is fixedly connected to one side of the main pipe 4 by bolts; a battery box 11 is fixedly connected to the bottom of the base plate 1 by bolts; a storage battery 19 is fixedly connected to the inner cavity of the battery box 11 by bolts; a charging port 12 is provided at the middle of one side of the battery box 11; the output end of the charging port 12 is connected to the input end of the storage battery 19. The air tank 8 is connected to a pressure sensor 14 by bolts. The output of the pressure sensor 14 is connected to the input of the display 13 by bolts. Support legs are fixedly connected to the left and right sides of the bottom of the base plate 1, and anti-slip pads are provided at the bottom of the support legs. The top of the base plate 1 is fixedly installed with a PLC controller 15 by bolts. The output of the PLC controller 15 is connected to the input of the air compressor 16 and the air pump 9 by bolts.

[0025] In actual use, the air pressure sensor 14 on the air tank 8 monitors the air pressure in the tank in real time and transmits the data to the display 13. The PLC controller 15 precisely controls the operation of the air compressor 16 and the air pump 9 according to the preset program and air pressure data. When the air pressure is insufficient, the equipment is started in time to supplement the air pressure, ensuring that the device is always in the best working state and realizing automated intelligent management. The configuration of the battery box 11, the battery 19 and the charging port 12 provides the device with an independent power supply. The battery 19 can be charged through the charging port 12, so that the device can work normally in the absence of an external power supply. It is suitable for various complex environments, improving the applicability and flexibility of the device. The support legs and anti-slip pads at the bottom of the base plate 1 enhance the overall stability of the device and make it less prone to shaking during operation. The support base 2 provides stable support for the main pipeline 4, reducing the displacement of the pipeline caused by external forces or gas pressure and extending the service life of the device.

[0026] In operation: After the air compressor 16 is started, outside air is drawn into the purification chamber 10. Inside the purification chamber 10, the heater 17 first heats the air to reduce humidity and prevent moisture from condensing and forming dirt in the pipes. Then, the air passes through the air filter 18, where dust and impurities are filtered out. The purified air then enters the air storage tank 8 for storage. When anti-clogging or anti-clogging operations are needed, the PLC controller 15 controls the air pump 9 to start. The air pump 9 extracts air from the air storage tank 8 and delivers it to the booster pump 6 through the air guide pipe 20. The booster pump 6 pressurizes the gas to a pressure suitable for anti-clogging or anti-clogging operations. The pressurized gas is then selectively delivered to the main pipeline 4 through the air delivery pipe 7 under the control of the second control valve 5. If a branch pipe connected to the main pipe 4 becomes blocked, high-pressure gas can be directed to the blocked pipe by adjusting the first control valve 3. The impact force of the high-pressure gas will clear the blockage. The pressure sensor 14 monitors the pressure in the air tank 8 in real time and transmits the monitoring data to the display 13, allowing operators to monitor the pressure status in the air tank at any time. Simultaneously, the pressure sensor 14 transmits the data to the PLC controller 15, which analyzes and processes the data according to a preset pressure threshold. When the pressure in the air tank 8 is lower than the set value, the PLC controller 15 controls the air compressor 16 to start, supplementing air into the air tank 8. When pipe anti-blockage and clearing operations are required, the PLC controller 15 controls the air pump 9 and the booster pump 6 to operate according to a set program, ensuring stable and efficient operation of the device.

[0027] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0028] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A pipe anti-blocking device comprising a base plate (1), characterized in that: A gas storage tank (8) is fixedly connected to the top of the base plate (1). An air pump (9) is fixedly installed at the middle of the top of the gas storage tank (8) by bolts. A booster pump (6) is fixedly connected to the outlet of the air pump (9) through an air guide pipe (20). The bottom of the booster pump (6) is fixedly connected to the top of the base plate (1). An air supply pipe (7) is fixedly connected to one side of the booster pump (6). A second control valve (5) is fixedly connected to the surface of the air supply pipe (7) by bolts. An air compressor (16) is fixedly connected to one side of the gas storage tank (8) through a pipe. One side of the air compressor (16) is fixedly connected to the bottom of the base plate (1) by bolts. A purification chamber (10) is fixedly connected to one side of the air compressor (16) through a pipe. A heater (17) and an air filter (18) are fixedly connected to the inner cavity of the purification chamber (10) by bolts in sequence.

2. A pipe anti-blocking device according to claim 1, characterized in that: The output end of the gas pipeline (7) is fixedly connected to the main pipeline (4), and the two sides of the main pipeline (4) are fixedly connected to the support base (2). The bottom of the support base (2) is fixedly connected to the top of the base plate (1), and the first control valve (3) is fixedly connected to one side of the main pipeline (4) by bolts.

3. A pipe anti-blocking device according to claim 1, characterized in that: The bottom of the base plate (1) is fixedly connected to a battery box (11) by bolts. The inner cavity of the battery box (11) is fixedly connected to a storage battery (19) by bolts. A charging port (12) is provided at the middle of one side of the battery box (11). The output end of the charging port (12) is unidirectionally electrically connected to the input end of the storage battery (19).

4. The pipeline anti-clogging device according to claim 1, characterized in that: The surface of the purification box (10) is fixedly connected to the display (13) by bolts, and the side of the gas storage tank (8) is fixedly connected to the pressure sensor (14) by bolts. The output end of the pressure sensor (14) is unidirectionally electrically connected to the input end of the display (13).

5. The pipe anti-blocking device of claim 1, wherein: The bottom of the base plate (1) is fixedly connected to the left and right sides, and the bottom of the support legs is provided with anti-slip pads.

6. A pipe anti-blocking device according to claim 1, characterized in that: A PLC controller (15) is fixedly installed on the top of the base plate (1) by bolts. The output end of the PLC controller (15) is unidirectionally electrically connected to the input end of the air compressor (16) and the air pump (9).

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