Ultrasonic Assisted Carbon Black Cleaning Device

Abstract

This utility model relates to the technical field of carbon black cleaning, and in particular to an ultrasonic-assisted carbon black cleaning device, comprising: a support frame, independently and fixedly installed on the periphery of an ultrasonic device; two support mechanisms, symmetrically installed at both ends of the support frame, with connecting shafts rotatably mounted on the two support mechanisms, the support mechanisms being used to adjust the working height of the connecting shafts, and the connecting shafts being provided with a rotational power through a drive mechanism; two swing arms, fixedly installed on the connecting shafts, with support shafts rotatably mounted on adjacent ends of the two swing arms; a sieve barrel, coaxially installed on the two support shafts, with a baffle cover installed at the opening of the sieve barrel; and a power mechanism, installed on one of the swing arms, the power mechanism being used to drive the sieve barrel to rotate on the support shafts; it has high cleaning efficiency and good cleaning quality.

Description

Technical Field

[0001] This utility model relates to the technical field of carbon black cleaning, and in particular to an ultrasonic-assisted carbon black cleaning device. Background Technology

[0002] Carbon black is widely used as an important reinforcing filler in the rubber, plastics, and tire manufacturing industries. However, during production, carbon black residue easily adheres to the surfaces of molds, rollers, and other metal parts of processing equipment. If not cleaned thoroughly and promptly, this not only affects product quality but also shortens the equipment's lifespan. Ultrasonic cleaning technology, due to its high cleaning efficiency, excellent cleanliness, and strong adaptability to complex structures, has become an important means of removing stubborn contaminants such as carbon black.

[0003] Currently, conventional ultrasonic cleaning processes often involve immersing the parts to be cleaned directly into the cleaning tank, using ultrasonic cavitation to remove surface dirt. However, in practical applications, when multiple parts are cleaned simultaneously, they are prone to stacking or sticking together, resulting in some contact surfaces not being able to effectively contact the cleaning fluid, forming "cleaning blind spots" and causing incomplete cleaning. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides an ultrasonic-assisted carbon black cleaning device with high cleaning efficiency and good cleaning quality.

[0005] The ultrasonic-assisted carbon black cleaning device of this utility model includes:

[0006] The support frame is independently and fixedly installed on the periphery of the ultrasonic equipment;

[0007] Two support mechanisms are symmetrically installed at both ends of the support frame. A connecting shaft is rotatably mounted on each of the two support mechanisms. The support mechanisms are used to adjust the working height of the connecting shaft, and the connecting shaft is provided with the rotation power through the drive mechanism.

[0008] Two swing arms are fixedly mounted on the connecting shaft, and support shafts are rotatably mounted on the adjacent ends of the two swing arms.

[0009] The screen barrel is coaxially mounted on two support shafts, and a baffle cover is installed at the opening of the screen barrel.

[0010] The power mechanism is mounted on a swing arm and is used to support the shaft to drive the screen barrel to rotate.

[0011] As a preferred embodiment of this utility model, the support mechanism includes:

[0012] Guide components are mounted on the support frame;

[0013] The support beam is slidably installed in the inner groove of the guide, and the connecting shaft is rotatably installed inside the shaft holes of the two support beams;

[0014] The transmission mechanism, mounted on the guide member, is used to provide displacement power to the support beam.

[0015] As a preferred embodiment of this utility model, the transmission mechanism includes:

[0016] The servo motor is mounted on the guide component;

[0017] The threaded column is coaxially mounted on the output end of the servo motor, and the threaded column is connected to the threaded groove on the support beam.

[0018] As a preferred embodiment of this utility model, a baffle is installed on the guide member, and the threaded post is located inside the baffle.

[0019] As a preferred embodiment of this utility model, the driving mechanism includes:

[0020] The brake motor is mounted on the support beam, and a drive gear is installed at the output end of the brake motor;

[0021] The driven gear is coaxially mounted on the connecting shaft, and the driving gear is meshed with the driven gear.

[0022] The isolator is installed on the support beam, and both the driving gear and the driven gear are located inside the isolator.

[0023] As a preferred embodiment of this utility model, the brake motor drives the swing arm to rotate 90° by the cooperation of the driving gear and the driven gear during a single start.

[0024] As a preferred embodiment of this utility model, the power mechanism includes:

[0025] The power motor is mounted on a swing arm;

[0026] Two pulleys are coaxially mounted on the output end of the power motor and a support shaft, respectively.

[0027] The transmission belt is connected to two pulleys in a rolling manner.

[0028] As a preferred embodiment of this utility model, the transmission belt and two pulleys are located in the inner groove of the swing arm, and a sealing cover is installed at the opening of the inner groove of the swing arm.

[0029] Compared with the prior art, the beneficial effects of this utility model are as follows: the support frame provides a stable foundation for the overall device; two support mechanisms are symmetrically installed at both ends of the support frame, and the working height of the connecting shaft can be adjusted to realize the flexible movement of the sieve barrel inside and outside the ultrasonic equipment; two swing arms are fixed on the connecting shaft, and the sieve barrel is carried by the support bearing; the power mechanism drives the support shaft to rotate the sieve barrel, preventing parts from overlapping during ultrasonic cleaning to ensure thorough cleaning; after cleaning, the sieve barrel is removed from the ultrasonic equipment for water control, and then the drive mechanism drives the connecting shaft to rotate to one side, facilitating the removal of parts and subsequent addition; the baffle cover prevents parts from falling during the cleaning process; the overall structure takes into account the high efficiency of ultrasonic cleaning, improves the working efficiency of carbon black cleaning, and enhances the cleaning quality. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the ultrasonic-assisted carbon black cleaning device of this utility model at the first angle;

[0031] Figure 2 This is a schematic diagram of the ultrasonic-assisted carbon black cleaning device of this utility model at the second angle;

[0032] Figure 3 This is a schematic diagram of the power mechanism structure of the ultrasonic-assisted carbon black cleaning device in this utility model;

[0033] Figure 4 This is a schematic diagram of the support mechanism of the ultrasonic-assisted carbon black cleaning device in this utility model;

[0034] The following are labels in the attached diagram: 1. Support frame; 2. Support mechanism; 21. Guide component; 22. Support beam; 23. Transmission mechanism; 23a. Servo motor; 23b. Threaded column; 24. Baffle; 3. Connecting shaft; 4. Drive mechanism; 41. Brake motor; 42. Drive gear; 43. Driven gear; 44. Isolator; 5. Swing arm; 6. Support shaft; 7. Screen barrel; 8. Baffle cover; 9. Power mechanism; 91. Power motor; 92. Pulley; 93. Transmission belt; 10. Sealing cover. Detailed Implementation

[0035] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0036] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0037] like Figures 1 to 4As shown, this embodiment provides an ultrasonic-assisted carbon black cleaning device, including:

[0038] Support frame 1 is the basic load-bearing structure of the entire cleaning device, and is independently and fixedly installed on the periphery of the ultrasonic equipment.

[0039] Two support mechanisms 2 are symmetrically installed at both ends of the support frame 1. A connecting shaft 3 is rotatably installed on the two support mechanisms 2. The support mechanisms 2 are used to drive the connecting shaft 3 to adjust the working height. The connecting shaft 3 is provided with the flipping power through the drive mechanism 4.

[0040] Two swing arms 5 are fixedly installed on the connecting shaft 3, and support shafts 6 are rotatably installed at adjacent ends of the two swing arms 5.

[0041] The sieve barrel 7 is the core container that holds the parts to be cleaned. It is coaxially mounted on two support shafts 6. A baffle cover 8 is installed at the opening of the sieve barrel 7.

[0042] The power mechanism 9 is mounted on a swing arm 5. The power mechanism 9 is used to support the shaft 6 to drive the screen barrel 7 to rotate.

[0043] In this embodiment, the support frame 1 provides a stable foundation for the overall device. Two support mechanisms 2 are symmetrically installed at both ends of the support frame 1. The working height of the connecting shaft 3 can be adjusted to enable the flexible movement of the sieve barrel 7 inside and outside the ultrasonic equipment. Two swing arms 5 are fixed on the connecting shaft 3 and support the sieve barrel 7 through the support shaft 6. The power mechanism 9 drives the support shaft 6 to rotate the sieve barrel 7, preventing parts from overlapping during ultrasonic cleaning to ensure thorough cleaning. After cleaning, the sieve barrel 7 is removed from the ultrasonic equipment for water control. Then, the drive mechanism 4 drives the connecting shaft 3 to rotate to one side, facilitating the removal of parts and subsequent addition. The baffle cover 8 prevents parts from falling during the cleaning process. The overall structure takes into account the high efficiency of ultrasonic cleaning, improves the working efficiency of carbon black cleaning, and enhances the cleaning quality.

[0044] As a preferred embodiment of the above technical solution, such as Figures 1 to 4 As shown, the support mechanism 2 includes:

[0045] Guide component 21 is installed on support frame 1;

[0046] The support beam 22 is slidably installed in the inner groove of the guide member 21, and the connecting shaft 3 is rotatably installed inside the shaft holes of the two support beams 22.

[0047] The transmission mechanism 23 is mounted on the guide member 21 and is used to provide displacement power to the support beam 22.

[0048] The transmission mechanism 23 includes:

[0049] Servo motor 23a is mounted on guide member 21;

[0050] The threaded post 23b is coaxially mounted on the output end of the servo motor 23a, and the threaded post 23b is connected to the threaded groove on the support beam 22.

[0051] A baffle 24 is mounted on the guide member 21, and the threaded post 23b is located inside the baffle 24;

[0052] In this embodiment, the guide member 21 is installed on the support frame 1 to provide stable guidance for the sliding of the support beam 22. The servo motor 23a of the transmission mechanism 23 drives the threaded column 23b to rotate. Through the threaded engagement, the support beam 22 is driven to rise and fall smoothly along the inner groove of the guide member 21, accurately controlling the height of the connecting shaft 3 and the screen barrel 7. The baffle member 24 encloses the threaded column 23b, improving the protection of the transmission and the safety of the device. It also provides reliable height adjustment support for the screen barrel 7 to be moved out of the ultrasonic equipment for water control, enhancing the functional versatility of the device.

[0053] As a preferred embodiment of the above technical solution, such as Figures 1 to 4 As shown, the drive mechanism 4 includes:

[0054] A brake motor 41 is mounted on a support beam 22, and a drive gear 42 is mounted on the output end of the brake motor 41.

[0055] Driven gear 43 is coaxially mounted on connecting shaft 3, and driving gear 42 is meshed with driven gear 43;

[0056] The isolation element 44 is installed on the support beam 22, and both the driving gear 42 and the driven gear 43 are located inside the isolation element 44.

[0057] The brake motor 41, upon a single start, drives the swing arm 5 to rotate 90° via the cooperation of the drive gear 42 and the driven gear 43.

[0058] In this embodiment, the brake motor 41 is mounted on the support beam 22. Through the meshing transmission of the drive gear 42 and the driven gear 43, it can stably drive the connecting shaft 3 to rotate. Moreover, a single start can accurately drive the swing arm 5 to rotate 90°, ensuring that the screen barrel 7 can accurately switch between the ultrasonic cleaning, water removal and control, and flipping and exporting parts stations. The isolation piece 44 encloses the drive gear 42 and the driven gear 43 to prevent impurities from affecting the gear transmission accuracy. The braking function of the brake motor 41 can firmly lock the position of the swing arm 5 to prevent it from shifting due to external force during operation, improve the reliability of the screen barrel 7 station switching, and adapt to the continuous operation requirements of each ultrasonic cleaning process.

[0059] As a preferred embodiment of the above technical solution, such as Figures 1 to 4 As shown, the power mechanism 9 includes:

[0060] The power motor 91 is mounted on a swing arm 5;

[0061] Two pulleys 92 are coaxially mounted on the output end of the power motor 91 and a support shaft 6, respectively.

[0062] The transmission belt 93 is connected to the two pulleys 92 in a rolling manner.

[0063] The transmission belt 93 and two pulleys 92 are located in the inner groove of the swing arm 5, and a sealing cover 10 is installed at the opening of the inner groove of the swing arm 5.

[0064] In this embodiment, the power motor 91 is mounted on the swing arm 5. Through the cooperation of two pulleys 92 and the transmission belt 93, it can drive the support shaft 6 and the screen barrel 7 to rotate, ensuring that the parts are turned over during ultrasonic cleaning to avoid overlapping and improve the cleaning effect. The transmission belt 93 and pulleys 92 are located in the inner groove of the swing arm 5, and together with the sealing cover 10, they form a closed space to prevent the cleaning fluid and carbon black impurities from entering and affecting the transmission during the cleaning process, and to extend the service life of the power mechanism 9.

[0065] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An ultrasonic-assisted carbon black cleaning device, characterized by, include: The support frame (1) is independently and fixedly installed on the periphery of the ultrasonic equipment; Two support mechanisms (2) are symmetrically installed at both ends of the support frame (1). A connecting shaft (3) is rotatably installed on the two support mechanisms (2). The support mechanism (2) is used to drive the connecting shaft (3) to adjust its working height. The connecting shaft (3) is provided with a flipping power through a drive mechanism (4). Two swing arms (5) are fixedly installed on the connecting shaft (3), and support shafts (6) are rotatably installed at the adjacent ends of the two swing arms (5). The sieve barrel (7) is coaxially mounted on the two support shafts (6), and a baffle cover (8) is installed at the slot of the sieve barrel (7). The power mechanism (9) is mounted on one of the swing arms (5), and the power mechanism (9) is used to drive the screen barrel (7) to rotate by the support shaft (6).

2. The ultrasound-assisted carbon black cleaning device of claim 1, wherein, The support mechanism (2) includes: Guide component (21) is installed on the support frame (1); The support beam (22) is slidably installed in the inner groove of the guide (21), and the connecting shaft (3) is rotatably installed inside the shaft holes of the two support beams (22); A transmission mechanism (23) is mounted on the guide member (21) and is used to provide displacement power to the support beam (22).

3. The ultrasonic-assisted carbon black cleaning device as described in claim 2, characterized in that, The transmission mechanism (23) includes: A servo motor (23a) is mounted on the guide (21); The threaded post (23b) is coaxially mounted on the output end of the servo motor (23a), and the threaded post (23b) is connected to the threaded groove on the support beam (22).

4. The ultrasound-assisted carbon black cleaning device of claim 3, wherein, A baffle (24) is mounted on the guide (21), and the threaded post (23b) is located inside the baffle (24).

5. The ultrasound-assisted carbon black cleaning device of claim 2, wherein, The drive mechanism (4) includes: A brake motor (41) is mounted on the support beam (22), and a drive gear (42) is mounted on the output end of the brake motor (41). Driven gear (43) is coaxially mounted on the connecting shaft (3), and driving gear (42) meshes with driven gear (43); The isolation element (44) is installed on the support beam (22), and the driving gear (42) and the driven gear (43) are both located inside the isolation element (44).

6. The ultrasound-assisted carbon black cleaning device of claim 5, wherein, The brake motor (41) drives the swing arm (5) to rotate 90° by the cooperation of the driving gear (42) and the driven gear (43) during a single start.

7. The ultrasound-assisted carbon black cleaning device of claim 1, wherein, The power mechanism (9) includes: A power motor (91) is mounted on one of the swing arms (5); Two pulleys (92) are coaxially mounted on the output end of the power motor (91) and a support shaft (6), respectively; The transmission belt (93) is connected to the two pulleys (92) in a rolling connection.

8. The ultrasound-assisted carbon black cleaning device of claim 7, wherein, The transmission belt (93) and the two pulleys (92) are located in the inner groove of the swing arm (5), and a sealing cover (10) is installed at the opening of the inner groove of the swing arm (5).

Images