A desulfurization island detection and cleaning device

Abstract

This utility model discloses a desulfurization island inspection and cleaning device, including a fixed plate, a rotating shaft damper, a fixed block, an annular pipe, a water supply hose, and a cleaning component; a limiting groove is provided at the left end of the fixed plate. This desulfurization island inspection and cleaning device opens the maintenance port of the absorption tower of the desulfurization island. Simultaneously, the angle of the rotating shaft damper is adjusted according to the upper or lower position inside the absorption tower for cleaning. The fixed bracket is then inserted into the absorption tower, and the fixed plate is fixed to ensure the fixed bracket is in a horizontal position. Next, water is supplied through an external water supply device connected to the water supply hose, sending water into the water supply hose, annular pipe, and installation pipe. The water is sprayed onto the inner wall of the absorption tower through a nozzle. Simultaneously, the drive component is activated to drive the cleaning component, thereby cleaning the inner wall of the absorption tower using the cleaning component. The combined effect of water spraying and the cleaning component enhances the cleaning effect on the inner wall of the absorption tower.

Description

Technical Field

[0001] This utility model relates to the field of desulfurization island absorption tower technology, specifically a desulfurization island detection and cleaning device. Background Technology

[0002] A desulfurization island is a core process system for flue gas desulfurization in thermal power plants. It consists of equipment, buildings, and supporting subsystems. It removes acidic components such as SO2 and HCl from flue gas using chemical or physical methods, generating desulfurization products (such as gypsum) to achieve environmentally friendly emissions. The core reaction zone of the desulfurization island is the absorption tower, which completes the desulfurization reaction through contact between flue gas and slurry. During operation, the high-temperature, high-speed flue gas in the washing and concentration section often causes salts in the slurry to precipitate on the tower wall, resulting in salt buildup. Excessive salt accumulation can severely damage the equipment inside the tower, leading to system shutdown. If any desulfurization unit shuts down, according to current environmental requirements, the corresponding boiler must also be stopped, resulting in significant losses to the user's production efficiency. Therefore, after prolonged use, manual inspection is required. Once the cleaning indicators are met, the absorption tower is cleaned using a cleaning device.

[0003] However, existing cleaning devices for desulfurization island desulfurization absorption towers are usually water spraying equipment. During operation, they are mostly located at the same height to spray the interior. This creates a dead zone above the spraying device, resulting in a small cleaning area and poor cleaning effect. To address this, we propose a desulfurization island detection and cleaning device. Utility Model Content

[0004] The technical problem this invention aims to solve is to overcome existing defects and provide a desulfurization island inspection and cleaning device. In use, the maintenance port of the desulfurization island's absorption tower is opened. Simultaneously, the angle of the rotating shaft damper is adjusted according to the position of the absorption tower's upper or lower interior. The fixing bracket is then inserted into the absorption tower, and the fixing plate is secured to ensure the bracket is horizontal. Next, water is supplied through an external water supply device connected to a water supply hose, which delivers water into the water supply hose, the annular pipe, and the installation pipe. The water is then sprayed onto the inner wall of the absorption tower through a nozzle. Simultaneously, the drive assembly is activated. The drive shaft rotates, which in turn rotates the fixed support, which in turn drives the cleaning component to work. This cleaning component cleans the inner wall of the absorption tower. The combined effect of water spraying and the cleaning component enhances the cleaning efficiency of the inner wall. Specifically, the rotation of the fixed support causes the installation pipe and annular pipe to rotate around the drive shaft. The water supply hose remains stationary due to the action of the arc-shaped plate and arc-shaped groove. Furthermore, the height or depth of the cleaning component can be adjusted via an electric push rod, thereby increasing the cleaning area of ​​the absorption tower's inner wall and effectively solving the problems described in the background technology.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a desulfurization island detection and cleaning device, comprising a fixing plate, a rotating shaft damper, a fixing block, an annular pipe, a water supply hose, and cleaning components;

[0006] A limiting groove is formed at the left end of the fixing plate. A limiting block is installed on the lower surface of the fixing block. The limiting block is rotatably connected to the side wall of the limiting groove through a rotating shaft damper. An electric push rod is installed on the upper surface of the fixing block. An installation box is installed at the telescopic end of the electric push rod. A drive assembly is provided inside the installation box. A drive shaft is rotatably installed on the upper part of the installation box. The drive assembly is connected to the drive shaft. A fixing bracket is installed on the upper end of the drive shaft. A cleaning assembly is installed on the right end of the fixing bracket. An installation tube is installed on the left side of the fixing bracket. The upper end of the installation tube is... The device is equipped with a nozzle. A collar is fitted on the drive shaft. Multiple connecting brackets are evenly installed on the outer surface of the collar. The outer end of the connecting bracket is connected to the inner wall of the annular tube. The lower end of the mounting tube is connected to the upper surface of the annular tube. An arc-shaped groove is formed on the lower surface of the annular tube. An arc-shaped plate is rotatably installed in the arc-shaped groove. The arc-shaped plate is connected to the water supply hose. A first support block and a second support block are installed on the lower surface of the fixing plate. Both the first support block and the second support block have locking holes. The water supply hose passes through the locking holes of the first support block and the second support block.

[0007] Furthermore, the drive assembly includes a motor slot located within the mounting housing, in which a motor is housed. The motor's output shaft is connected to the lower end of a transmission shaft via a coupling, and the motor's input end is electrically connected to the output end of an external controller. The external controller controls the motor's operation, which in turn drives the transmission shaft to rotate, thus electrically completing the rotation of the transmission shaft.

[0008] Furthermore, the cleaning assembly includes pins, a cleaning brush, and a connecting slot located at the right end of the fixed bracket. A connecting block is mounted on the left side of the cleaning brush, and the connecting block and the sidewall of the connecting slot are connected by multiple pins. The connection between the connecting block and the connecting slot can be disassembled via the pin connection, thereby facilitating the maintenance and replacement of the cleaning brush.

[0009] Furthermore, the system also includes mounting blocks and mounting holes. Mounting blocks are installed on both the front and rear sides of the right end of the fixed bracket, and mounting holes are provided on the mounting blocks. The fixed bracket can be installed and disassembled using the mounting blocks and mounting holes, allowing for more stable cleaning of the absorption tower in the desulfurization island.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: When using this desulfurization island detection and cleaning device, the maintenance port of the absorption tower of the desulfurization island is opened. Simultaneously, the angle of the rotating shaft damper is adjusted according to the upper or lower position inside the absorption tower. The fixed bracket is then inserted into the absorption tower, and the fixed plate is fixed to ensure the fixed bracket is in a horizontal position. Next, water is supplied through an external water supply device connected to the water supply hose, sending water into the water supply hose, the annular pipe, and the installation pipe. Water is sprayed onto the inner wall of the absorption tower through a nozzle. Simultaneously, the drive assembly is activated, driving the transmission shaft to rotate. The rotation of the transmission shaft drives the fixed bracket to rotate, which in turn drives the cleaning assembly to work. This cleaning assembly cleans the inner wall of the absorption tower. The cleaning effect on the inner wall of the absorption tower is improved through the water spray and the cleaning assembly. Specifically, the rotation of the fixed bracket causes the installation pipe and the annular pipe to rotate around the transmission shaft. Under the action of the arc plate and arc groove, the water supply hose remains stationary. Furthermore, the height or depth of the cleaning assembly can be adjusted via an electric push rod, thereby increasing the cleaning area of ​​the inner wall of the absorption tower. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model;

[0012] Figure 2 This is a cross-sectional structural diagram of the present invention.

[0013] In the diagram: 1. Fixed plate, 2. Nozzle, 3. Mounting pipe, 4. Ring pipe, 5. Arc plate, 6. Water supply hose, 7. Drive shaft, 8. Mounting box, 9. Electric push rod, 10. Fixed block, 11. Rotary shaft damper, 12. First support block, 13. Connecting block, 14. Pin, 15. Cleaning brush, 16. Connecting bracket, 17. Collar, 18. Mounting plate, 19. Second support block, 20. Mounting hole, 21. Motor, 22. Fixed bracket, 23. Limiting block. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1-2 This embodiment provides a technical solution: a desulfurization island detection and cleaning device, including a fixed plate 1, a rotating shaft damper 11, a fixed block 10, an annular pipe 4, a water supply hose 6, and a cleaning assembly;

[0016] A limiting groove is formed at the left end of the fixed plate 1. A limiting block 23 is installed on the lower surface of the fixed block 10. The limiting block 23 is rotatably connected to the side wall of the limiting groove through a rotating shaft damper 11. An electric push rod 9 is installed on the upper surface of the fixed block 10. An installation box 8 is installed at the telescopic end of the electric push rod 9. A drive assembly is provided inside the installation box 8. A drive shaft 7 is rotatably installed on the upper part of the installation box 8. The drive assembly is connected to the drive shaft 7. A fixed bracket 22 is installed on the upper end of the drive shaft 7. A cleaning assembly is installed on the right end of the fixed bracket 22. An installation tube 3 is installed on the upper left part of the fixed bracket 22. A nozzle is installed on the upper end of the installation tube 3. 2. A collar 17 is fitted on the drive shaft 7. Multiple connecting brackets 16 are evenly installed on the outer surface of the collar 17. The outer end of the connecting bracket 16 is connected to the inner wall of the annular tube 4. The lower end of the mounting tube 3 is connected to the upper surface of the annular tube 4. An arc-shaped groove is opened on the lower surface of the annular tube 4. An arc-shaped plate 5 is rotatably installed in the arc-shaped groove. The arc-shaped plate 5 is connected to the water supply hose 6. A first support block 12 and a second support block 19 are installed on the lower surface of the fixing plate 1. Both the first support block 12 and the second support block 19 have locking holes. The water supply hose 6 passes through the locking holes of the first support block 12 and the second support block 19.

[0017] During use, open the maintenance port of the desulfurization island's absorption tower. Simultaneously, adjust the angle of the rotating shaft damper 11 according to the position of the upper or lower part of the absorption tower's interior. Insert the fixed bracket 22 into the absorption tower, and then fix the fixed plate 1 to ensure the fixed bracket 22 is in a horizontal position. Next, supply water through an external water supply device connected to the water supply hose 6, sending water into the water supply hose 6, the annular pipe 4, and the installation pipe 3. Spray the water onto the inner wall of the absorption tower through the nozzle 2. Simultaneously, start the drive assembly to drive the transmission shaft 7 to rotate. The rotation of shaft 7 drives the fixed bracket 22 to rotate, which in turn drives the cleaning component to work. This cleaning component cleans the inner wall of the absorption tower. The cleaning effect on the inner wall of the absorption tower is improved by the water spray and the cleaning component. Specifically, the rotation of fixed bracket 22 drives the installation pipe 3 and the annular pipe 4 to rotate around the drive shaft 7. Under the action of arc plate 5 and arc groove, the water supply hose 6 remains stationary. In addition, the height or depth of the cleaning component can be adjusted by electric push rod 9, thereby increasing the cleaning area of ​​the inner wall of the absorption tower.

[0018] The drive assembly includes a motor slot located within the mounting housing 8, in which a motor 21 is housed. The output shaft of the motor 21 is connected to the lower end of the transmission shaft 7 via a coupling. The input end of the motor 21 is electrically connected to the output end of an external controller. The external controller controls the operation of the motor 21, which in turn drives the transmission shaft 7 to rotate, thus electrically completing the rotation of the transmission shaft 7.

[0019] The cleaning assembly includes pins 14, a cleaning brush 15, and a connecting slot located on the right end of the mounting bracket 22. A connecting block 13 is mounted on the left side of the cleaning brush 15, and the connecting block 13 and the side wall of the connecting slot are connected by multiple pins 14. The connection between the connecting block 13 and the connecting slot can be detached via the pins 14, thus facilitating the maintenance and replacement of the cleaning brush 15.

[0020] It also includes mounting blocks 18 and mounting holes 20. Mounting blocks 18 are installed on both the front and rear sides of the right end of the fixed bracket 22, and mounting holes 20 are provided on the mounting blocks 18. The fixed bracket 22 can be installed and disassembled through the mounting blocks 18 and mounting holes 20, so as to facilitate more stable cleaning of the absorption tower of the desulfurization island.

[0021] The working principle of the desulfurization island detection and cleaning device provided by this utility model is as follows: During use, the maintenance port of the absorption tower of the desulfurization island is opened. Simultaneously, the angle of the rotating shaft damper 11 is adjusted according to the position of the upper or lower part of the absorption tower. The fixed bracket 22 is then inserted into the absorption tower, and the fixed plate 1 is fixed to ensure that the fixed bracket 22 is in a horizontal position. Next, water is supplied through an external water supply device connected to the water supply hose 6, sending water into the water supply hose 6, the annular pipe 4, and the installation pipe 3. The water is then sprayed onto the inner wall of the absorption tower through the nozzle 2. Simultaneously, the drive assembly is activated. The operation drives the drive shaft 7 to rotate, which in turn drives the fixed bracket 22 to rotate. The fixed bracket 22 then drives the cleaning assembly to clean the inner wall of the absorption tower. The combined effect of water spraying and the cleaning assembly enhances the cleaning efficiency. The fixed bracket 22 rotates the mounting pipe 3 and the annular pipe 4 around the drive shaft 7. The water supply hose 6 remains stationary due to the action of the arc plate 5 and the arc groove. Furthermore, the height or depth of the cleaning assembly can be adjusted using the electric push rod 9, increasing the cleaning area of ​​the absorption tower's inner wall. An external controller controls the motor 21, which in turn drives the drive shaft 7 to rotate electrically. The connection between the connecting block 13 and the connecting groove can be disassembled via the pin 14, facilitating maintenance and replacement of the cleaning brush 15. The fixed bracket 22 can be installed and removed via the mounting block 18 and mounting hole 20, ensuring more stable cleaning of the desulfurization island's absorption tower.

[0022] It is worth noting that in this embodiment, the core chip of the external controller is an STC microcontroller, specifically the STC15W204S. The motor 21 and the electric actuator 9 can be freely configured according to the actual application scenario. The external controller controls the operation of the motor 21 and the electric actuator 9 using methods commonly used in the prior art, and the content not described in detail in this specification belongs to prior art known to those skilled in the art.

[0023] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A desulfurization island detection and cleaning device, characterized by: Includes a fixed plate (1), a shaft damper (11), a fixed block (10), a ring pipe (4), a water supply hose (6), and a cleaning assembly; A limiting groove is provided at the left end of the fixed plate (1). A limiting block (23) is installed on the lower surface of the fixed block (10). The limiting block (23) is rotatably connected to the side wall of the limiting groove through a rotating shaft damper (11). An electric push rod (9) is installed on the upper surface of the fixed block (10). An installation box (8) is installed at the telescopic end of the electric push rod (9). A drive assembly is provided inside the installation box (8). A transmission shaft (7) is rotatably installed on the upper part of the installation box (8). The drive assembly is connected to the transmission shaft (7). A fixed bracket (22) is installed on the upper end of the transmission shaft (7). A cleaning assembly is installed on the right end of the fixed bracket (22). An installation tube (3) is installed on the left side of the fixed bracket (22). A nozzle is installed on the upper end of the installation tube (3). (2) A collar (17) is sleeved on the drive shaft (7). Multiple connecting brackets (16) are evenly installed on the outer surface of the collar (17). The outer end of the connecting bracket (16) is connected to the inner wall of the annular tube (4). The lower end of the mounting tube (3) is connected to the upper surface of the annular tube (4). An arc groove is opened on the lower surface of the annular tube (4). An arc plate (5) is rotatably installed in the arc groove. The arc plate (5) is connected to the water supply hose (6). A first support block (12) and a second support block (19) are installed on the lower surface of the fixing plate (1). Both the first support block (12) and the second support block (19) have locking holes. The water supply hose (6) passes through the locking holes of the first support block (12) and the second support block (19).

2. A desulphurisation island cleaning apparatus as claimed in claim 1, wherein: The drive assembly includes a motor slot opened in the mounting box (8), in which a motor (21) is provided. The output shaft of the motor (21) is connected to the lower end of the transmission shaft (7) via a coupling. The input end of the motor (21) is electrically connected to the output end of an external controller.

3. A desulphurization island cleaning device as claimed in claim 1, wherein: The cleaning assembly includes a pin (14), a cleaning brush (15), and a connecting groove opened at the right end of the fixed bracket (22). A connecting block (13) is installed on the left side of the cleaning brush (15), and the connecting block (13) and the side wall of the connecting groove are connected by multiple pins (14).

4. The desulfurization island detection and cleaning device according to claim 1, characterized in that: It also includes mounting blocks (18) and mounting holes (20). Mounting blocks (18) are installed on both the front and rear sides of the right end of the fixed bracket (22), and mounting holes (20) are provided on the mounting blocks (18).

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