Synchronous edge folding device for aluminum veneer processing

Abstract

This utility model discloses a synchronous folding device for aluminum single-panel processing, including an aluminum plate conveying mechanism, an aluminum plate transfer mechanism, and an aluminum plate folding mechanism. The aluminum plate transfer mechanism includes a support base, a steering column, a top plate, a first electric telescopic rod, a horizontal baffle, and an electric suction cup. The steering column is rotatably connected to the surface of the support base, and the surface of the support base is provided with an adjustment mechanism for adjusting the rotation angle of the steering column. By extending the first electric telescopic rod and cooperating with the electric suction cup for adsorption, the aluminum plate fed by the aluminum plate conveying mechanism can be adsorbed and fixed. Then, by rotating the steering column, the aluminum plate adsorbed and fixed by the electric suction cup can be transferred to the aluminum plate folding mechanism. When the folded aluminum plate is away from the aluminum plate folding mechanism, the electric suction cup can be turned off, so that the folded aluminum plate can fall easily, thus completing the unloading. The entire processing process has a high degree of automation, saves manpower, and improves processing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of aluminum single-panel processing technology, specifically to a synchronous folding device for aluminum single-panel processing. Background Technology

[0002] After processing, aluminum panels can be used as decorative building materials, with advantages such as durability and aesthetics. Usually, the aluminum panels need to be grooved first, and then the edges are folded.

[0003] A search revealed CN221158208U, which discloses a synchronous bending device for aluminum single-panel processing. The device includes a drive assembly, a top plate, and a pressure plate. A positioning frame is fixedly connected to the center of the top of the drive assembly, and an aluminum plate is placed inside the positioning frame. Side plates are fixedly connected to both sides of the top of the drive assembly. A lifting slide plate is slidably connected to the inner cavity of the drive assembly. End rods are fixedly connected to both ends of the top of the lifting slide plate, and side rods are fixedly connected to both sides of the top of the lifting slide plate. This invention uses the extension of a lifting cylinder to drive the end rods and side rods to rise. The tops of the end rods and side rods simultaneously bend the four sides of the aluminum plate towards the pressure plate, and the outer surface of the pressure plate limits the degree of bending of the aluminum plate, thereby achieving simultaneous bending of the four sides of the aluminum plate.

[0004] However, in actual use, this utility model requires manually placing the aluminum plate into the positioning frame cavity, and after the edge is folded, it also needs to be manually removed. For large-volume aluminum plate edge folding, the processing efficiency is low, so it needs to be improved. Utility Model Content

[0005] The purpose of this invention is to provide a synchronous folding device for aluminum single-panel processing to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a synchronous folding device for aluminum single-panel processing, comprising an aluminum plate conveying mechanism, an aluminum plate transfer mechanism, and an aluminum plate folding mechanism. The aluminum plate conveying mechanism and the aluminum plate folding mechanism are symmetrically arranged on both sides of the aluminum plate transfer mechanism. The aluminum plate transfer mechanism includes a support base, a steering column, a top plate, a first electric telescopic rod, a horizontal baffle, and an electric suction cup. The steering column is rotatably connected to the surface of the support base, and the surface of the support base is provided with an adjustment mechanism for adjusting the rotation angle of the steering column. The top plate is fixedly connected to the upper end of the steering column. Four first electric telescopic rods are fixedly connected to the lower surface of the top plate in a circular array. The horizontal baffle is fixedly connected to the lower end of the first electric telescopic rods. Through holes are opened on both sides of the surface of the horizontal baffle, and the electric suction cup is fixedly installed in the through holes.

[0007] Preferably, the adjustment mechanism includes a power motor, a power gear, and a transmission gear. The power motor is fixedly connected to the surface of the support base, the power gear is fixedly connected to the output end of the power motor, and the transmission gear is fixedly connected to the outer surface of the steering column. The power gear and the transmission gear mesh with each other.

[0008] Preferably, a second electric telescopic rod is fixedly connected to the surface of the support base, and a locking pin is fixedly connected to the telescopic end of the second electric telescopic rod. Furthermore, four locking holes that can fit into the locking pin are arranged in a ring on the surface of the steering column.

[0009] Preferably, the aluminum plate conveying mechanism includes an electric conveyor belt, with side limiting plates on both sides of the electric conveyor belt and an end limiting baffle at the end of the electric conveyor belt.

[0010] Preferably, the side limiting plate has a guiding slope on the side near the electric conveyor belt.

[0011] Preferably, the aluminum plate folding mechanism includes a base plate, a hydraulic telescopic rod, a limiting slide column, a movable plate, and a folding push plate. The hydraulic telescopic rod and the limiting slide column are both fixedly connected to the upper surface of the base plate. The movable plate is fixedly connected to the telescopic end of the hydraulic telescopic rod. The four limiting slide columns pass through the four corners of the upper surface of the movable plate, and the four folding push plates are fixedly connected to the four sides of the upper surface of the movable plate.

[0012] Preferably, the cross-section of the folding push plate is trapezoidal.

[0013] Beneficial effects

[0014] This utility model provides a synchronous folding device for aluminum single-panel processing, which has the following beneficial effects:

[0015] 1. This synchronous folding device for aluminum single-panel processing utilizes an aluminum plate transfer mechanism. An extended electric telescopic rod, in conjunction with an electric suction cup, adsorbs and fixes the aluminum plate fed by the aluminum plate conveying mechanism. Then, a rotating adjusting column drives a top plate to rotate. The rotation angle of the adjusting column is adjusted by an adjusting mechanism, allowing the aluminum plate, fixed by the electric suction cup, to be transferred above the aluminum plate folding mechanism. The folding mechanism then performs the folding operation. After folding, the first electric telescopic rod retracts, lifting the folded aluminum plate. The top plate continues to rotate. Once the folded aluminum plate is away from the folding mechanism, the electric suction cup is deactivated, allowing the folded aluminum plate to fall easily, completing the unloading process. The entire processing is highly automated, saving manpower and improving processing efficiency.

[0016] 2. The synchronous folding device for aluminum single panel processing is equipped with a second electric telescopic rod, a locking pin, and a locking hole. The extension of the second electric telescopic rod can drive the locking pin to be inserted into the locking hole, thereby fixing the rotation angle of the adjusting column and ensuring the alignment of the horizontal baffle with the aluminum plate, as well as the alignment of the aluminum plate with the folding push plate. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a synchronous edge-folding device for aluminum single-panel processing proposed in this utility model.

[0018] Figure 2 This is a three-dimensional structural diagram of the aluminum plate transfer mechanism of the synchronous folding device for aluminum single-panel processing proposed in this utility model;

[0019] Figure 3 This is a three-dimensional structural diagram of the aluminum plate conveying mechanism of the synchronous folding device for aluminum single-panel processing proposed in this utility model;

[0020] Figure 4 This is a three-dimensional structural diagram of the aluminum plate folding mechanism of the synchronous folding device for aluminum single-panel processing proposed in this utility model.

[0021] In the diagram: 1. Aluminum plate conveying mechanism; 2. Aluminum plate transfer mechanism; 3. Aluminum plate folding mechanism; 4. Support base; 5. Adjusting column; 6. Top plate; 7. First electric telescopic rod; 8. Horizontal baffle; 9. Electric suction cup; 10. Adjustment mechanism; 11. Power motor; 12. Power gear; 13. Transmission gear; 14. Second electric telescopic rod; 15. Locking pin; 16. Locking hole; 17. Side limiting plate; 18. Limiting baffle; 19. Grounding plate; 20. Hydraulic telescopic rod; 21. Limiting slide column; 22. Movable plate; 23. Folding push plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4This utility model provides a technical solution: a synchronous folding device for aluminum single-panel processing, including an aluminum plate conveying mechanism 1, an aluminum plate transfer mechanism 2, and an aluminum plate folding mechanism 3. The aluminum plate conveying mechanism 1 and the aluminum plate folding mechanism 3 are symmetrically arranged on both sides of the aluminum plate transfer mechanism 2. The aluminum plate transfer mechanism 2 includes a support base 4, a steering column 5, a top plate 6, a first electric telescopic rod 7, a horizontal baffle 8, and an electric suction cup 9. The steering column 5 is rotatably connected to the surface of the support base 4, and the surface of the support base 4 is provided with an adjustment mechanism 10 for adjusting the rotation angle of the steering column 5. The top plate 6 is fixedly connected to the upper end of the steering column 5. Four first electric telescopic rods 7 are fixedly connected to the lower surface of the top plate 6 in a circular array. The horizontal baffle 8 is fixedly connected to the lower end of the first electric telescopic rods 7. Through holes are opened on both sides of the surface of the horizontal baffle 8, and the electric suction cup 9 is fixedly installed in the through holes. By setting up an aluminum plate transfer mechanism 2, the first electric telescopic rod 7 extends and works with the electric suction cup 9 to adsorb and fix the aluminum plate fed by the aluminum plate conveying mechanism 1. Then, by rotating the adjusting column 5, the top plate 6 can be rotated. With the adjustment mechanism 10, the rotation angle of the adjusting column 5 can be adjusted, so that the aluminum plate adsorbed and fixed by the electric suction cup 9 can be transferred to the aluminum plate folding mechanism 3. At this time, the aluminum plate folding mechanism 3 can be used to fold the aluminum plate. After the folding is completed, the first electric telescopic rod 7 is controlled to retract, so that the folded aluminum plate can be lifted. Then, the top plate 6 is controlled to rotate. When the folded aluminum plate is away from the aluminum plate folding mechanism 3, the electric suction cup 9 can be turned off, so that the folded aluminum plate can fall easily, thus completing the unloading. The whole processing process is highly automated, saves manpower, and improves processing efficiency.

[0024] The adjustment mechanism 10 includes a power motor 11, a power gear 12, and a transmission gear 13. The power motor 11 is fixedly connected to the surface of the support base 4, the power gear 12 is fixedly connected to the output end of the power motor 11, and the transmission gear 13 is fixedly connected to the outer surface of the steering column 5. The power gear 12 and the transmission gear 13 mesh with each other. By setting the adjustment mechanism 10, the power motor 11 can drive the power gear 12 to rotate, and the meshing of the power gear 12 and the transmission gear 13 can drive the steering column 5 to rotate.

[0025] A second electric telescopic rod 14 is fixedly connected to the surface of the support base 4. A locking pin 15 is fixedly connected to the telescopic end of the second electric telescopic rod 14. The surface of the adjusting column 5 is provided with four locking holes 16 arranged in a ring to fit the locking pin 15. By setting the second electric telescopic rod 14, the locking pin 15 and the locking holes 16, the extension of the second electric telescopic rod 14 can drive the locking pin 15 to be inserted into the locking hole 16, thereby fixing the rotation angle of the adjusting column 5, ensuring the alignment of the horizontal baffle 8 with the aluminum plate, and the alignment of the aluminum plate with the folded edge push plate 23.

[0026] The aluminum plate conveying mechanism 1 includes an electric conveyor belt, with side limiting plates 17 on both sides of the electric conveyor belt and an end limiting baffle 18 at the end of the electric conveyor belt. The side limiting plates 17 can limit the sides of the aluminum plate, and the end limiting baffle 18 can limit the end of the aluminum plate, thus preventing the aluminum plate from falling off the electric conveyor belt.

[0027] The side limit plate 17 is provided with a guide slope on the side near the electric conveyor belt. By providing the guide slope, the side of the aluminum plate can be easily aligned with the side limit plate 17.

[0028] The aluminum plate folding mechanism 3 includes a base plate 19, a hydraulic telescopic rod 20, a limiting slide column 21, a movable plate 22, and a folding push plate 23. The hydraulic telescopic rod 20 and the limiting slide column 21 are fixedly connected to the upper surface of the base plate 19. The movable plate 22 is fixedly connected to the telescopic end of the hydraulic telescopic rod 20, and the four limiting slide columns 21 pass through the four corners of the upper surface of the movable plate 22. The four folding push plates 23 are fixedly connected around the upper surface of the movable plate 22. The cross-section of the folding push plate 23 is trapezoidal. By setting up the aluminum plate folding mechanism 3, when the aluminum plate fixed by the electric suction cup 9 is transferred to the top of the aluminum plate folding mechanism 3, the extension of the hydraulic telescopic rod 20 can drive the movable plate 22 to rise. With the limiting slide column 21 limiting the movable plate 22, the stability of the upward movement of the movable plate 22 can be ensured. The movable plate 22 drives the folding push plate 23 to rise, and the folding push plate 23 pushes the aluminum plate around its perimeter to realize the folding operation of the aluminum plate.

[0029] Working Principle: When this aluminum panel processing synchronous folding device is in use, the PLC programming controller is first used to program and control the first electric telescopic rod 7, the second electric telescopic rod 14, the electric suction cup 9, the power motor 11, and the hydraulic telescopic rod 20. Then, the aluminum panel is neatly placed on the surface of the electric conveyor belt, which transports the panel. The side limiting plate 17 and the limiting baffle 18 limit the panel, allowing it to move below the horizontal baffle 8. Then, the first electric telescopic rod 7 extends, working in conjunction with the electric suction cup 9 to adhere and fix the aluminum panel. Subsequently, the power motor 11 drives the steering column 5 to rotate 180 degrees. Then, the second electric telescopic rod 14 extends, locking... The fixed pin 15 is inserted into the locking hole 16 to fix the top plate 6, thereby transferring the aluminum plate fixed by the electric suction cup 9 to the aluminum plate folding mechanism 3. At this time, the aluminum plate folding mechanism 3 can be used to fold the aluminum plate. After the folding is completed, the first electric telescopic rod 7 is controlled to retract, and the hydraulic telescopic rod 20 is retracted and reset, thereby driving the folded aluminum plate to rise. Then, the top plate 6 is controlled to rotate. In actual operation, the adjusting column 5 is rotated 90 degrees. When the folded aluminum plate is away from the aluminum plate folding mechanism 3, the electric suction cup 9 can be turned off, so that the folded aluminum plate can fall easily, thus completing the unloading. The whole processing process is highly automated, saves manpower, and improves processing efficiency.

[0030] The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0031] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A synchronous edge folding device for processing aluminum veneer, comprising an aluminum plate conveying mechanism (1), an aluminum plate transfer mechanism (2) and an aluminum plate edge folding mechanism (3), characterized in that: The aluminum plate conveying mechanism (1) and the aluminum plate folding mechanism (3) are symmetrically arranged on both sides of the aluminum plate transfer mechanism (2). The aluminum plate transfer mechanism (2) includes a support base (4), a steering column (5), a top plate (6), a first electric telescopic rod (7), a horizontal baffle (8), and an electric suction cup (9). The steering column (5) is rotatably connected to the surface of the support base (4), and the surface of the support base (4) is provided with an adjustment mechanism (10) for adjusting the rotation angle of the steering column (5). The top plate (6) is fixedly connected to the upper end of the steering column (5). Four first electric telescopic rods (7) are fixedly connected to the lower surface of the top plate (6) in a ring array. The horizontal baffle (8) is fixedly connected to the lower end of the first electric telescopic rod (7). Through holes are opened on both sides of the surface of the horizontal baffle (8), and the electric suction cup (9) is fixedly installed in the through holes.

2. The synchronous edge folding device for processing aluminum veneer according to claim 1, characterized in that: The adjustment mechanism (10) includes a power motor (11), a power gear (12) and a transmission gear (13). The power motor (11) is fixedly connected to the surface of the support base (4), the power gear (12) is fixedly connected to the output end of the power motor (11), and the transmission gear (13) is fixedly connected to the outer surface of the steering column (5). The power gear (12) and the transmission gear (13) mesh with each other.

3. The synchronous edge folding device for processing aluminum veneer according to claim 2, characterized in that: The surface of the support base (4) is fixedly connected to a second electric telescopic rod (14), and the telescopic end of the second electric telescopic rod (14) is fixedly connected to a locking pin (15). The surface of the steering column (5) is provided with four locking holes (16) that can fit with the locking pin (15) in a ring.

4. The synchronous edge folding device for processing aluminum veneer according to claim 1, characterized in that: The aluminum plate conveying mechanism (1) includes an electric conveyor belt, with side limiting plates (17) on both sides of the electric conveyor belt and an end limiting baffle (18) at the end of the electric conveyor belt.

5. The synchronous edge folding device for processing aluminum veneer according to claim 4, characterized in that: The side limiting plate (17) has a guide slope on the side near the electric conveyor belt.

6. The synchronous folding device for aluminum single-panel processing according to claim 1, characterized in that: The aluminum plate folding mechanism (3) includes a ground plate (19), a hydraulic telescopic rod (20), a limiting slide column (21), a movable plate (22), and a folding push plate (23). The hydraulic telescopic rod (20) and the limiting slide column (21) are both fixedly connected to the upper surface of the ground plate (19). The movable plate (22) is fixedly connected to the telescopic end of the hydraulic telescopic rod (20). The four limiting slide columns (21) pass through the four corners of the upper surface of the movable plate (22), and the four folding push plates (23) are fixedly connected to the four sides of the upper surface of the movable plate (22).

7. The synchronous edge folding device for processing aluminum veneer according to claim 6, characterized in that: The cross-section of the folded push plate (23) is trapezoidal.

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