A projector stand welding device

Abstract

This utility model relates to a projector bracket welding device, which includes a welding assembly and a cooling assembly. The welding assembly includes a base and a robotic arm. The base is fixedly connected to the robotic arm. The cooling assembly includes a cooling tank, which is fixedly connected to a foundation. The base is fixedly connected to a robotic arm base, and the robotic arm base is fixedly connected to a first motor. The first motor is fixedly connected to a mounting plate, and the mounting plate is fixedly connected to a second motor. The second motor is fixedly connected to the robotic arm. A welding head is fixedly connected to the top of the robotic arm. A gasket is fixedly connected to the foundation, and the gasket is fixedly connected to a base plate. A lifting rod is fixedly connected to the base plate, and the lifting rod is fixedly connected to a top plate. This utility model, by setting up a cooling assembly, with coolant and a liftable welding platform in the cooling tank, facilitates cooling of the bottom of the projector bracket, improves the cooling effect, and greatly reduces the chance of workers being burned by high temperatures.

Description

Technical Field

[0001] This utility model relates to the field of bracket processing technology, and in particular to a projector bracket welding device. Background Technology

[0002] Welding: also known as fusion welding, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. There are many energy sources for modern welding, including gas flame, electric arc, laser, electron beam, friction and ultrasound.

[0003] Existing projector stands are all welded together. During the welding process, the projector stand needs to be manually held and fixed. The high temperature during welding can easily cause injury to the operator. At the same time, the welded parts of the projector stand are still hot after welding and need to be cooled down before the next step of processing can be carried out, which is very time-consuming and labor-intensive. Utility Model Content

[0004] The technical problem to be solved by this utility model is: to solve the problem that high temperature during welding can easily cause harm to people, and the problem that the temperature is too high after welding and the next processing cannot be carried out in time.

[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a projector bracket welding device, which includes a welding component and a cooling component. The welding component includes a base and a robotic arm. The base is fixedly connected to the robotic arm. The cooling component includes a cooling box, which is fixedly connected to a foundation.

[0006] Preferably, the base is fixedly connected to the robotic arm base, the robotic arm base is fixedly connected to the first motor, the first motor is fixedly connected to the mounting plate, the mounting plate is fixedly connected to the second motor, and the second motor is fixedly connected to the robotic arm.

[0007] Preferably, a welding head is fixedly connected to the top of the robotic arm.

[0008] Preferably, the foundation is fixedly connected to a gasket, the gasket is fixedly connected to a base plate, the base plate is fixedly connected to a lifting rod, and the elevator is fixedly connected to a top plate.

[0009] Preferably, the top plate is fixedly connected to the base, the base is fixedly connected to the reducer, and the reducer is fixedly connected to the third motor.

[0010] Preferably, the reducer is fixedly connected to a first flange, the first flange is fixedly connected to a rectangular frame, and a welding machine bracket is placed on the rectangular frame.

[0011] Preferably, a second flange is fixedly connected to the other end of the rectangular frame, a bearing is fixedly connected to the second flange, a bearing is fixedly connected to a bearing housing, and the bearing housing is fixedly connected to the top plate.

[0012] Preferably, the base is fixedly connected to the mounting rod, and the mounting rod is fixedly connected to the cleaning station.

[0013] The beneficial effects of this utility model are as follows: By setting up a cooling component, the cooling box contains coolant and a liftable welding table; this facilitates the cooling of the bottom of the projector bracket, improves the cooling effect, and can also greatly reduce the chance of workers being burned by high temperature. Attached Figure Description

[0014] Figure 1 This is an overall structural diagram of the present invention.

[0015] Figure 2 This is a structural diagram of the robotic arm of this utility model.

[0016] Figure 3 This is a structural diagram of the fixing frame of this utility model.

[0017] Figure 4 This is a structural diagram of the lifting frame of this utility model.

[0018] Reference numerals: 1. Welding assembly; 2. Cooling assembly; 3. Base; 4. Robotic arm; 5. Cooling box; 6. Foundation; 7. Robotic arm base; 8. First motor; 10. Mounting plate; 11. Second motor; 12. Welding head; 13. Gasket; 14. Base plate; 15. Lifting rod; 16. Top plate; 17. Machine base; 18. Reducer; 19. Third motor; 20. Rectangular frame; 21. Welding machine bracket; 22. Second flange; 23. Bearing; 24. Bearing housing; 25. Mounting plate; 26. Cleaning gun station; 27. First flange. Detailed Implementation

[0019] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0020] Example 1

[0021] Reference Figure 1 This embodiment provides a projector bracket welding device, including a welding component 1 and a cooling component 2. The welding component 1 includes a base 3 and a robotic arm 4. The base 3 is fixedly connected to the robotic arm 4. The cooling component 2 includes a cooling box 5, which is fixedly connected to a foundation 6.

[0022] Welding assembly 1 is mainly used for welding the projector bracket. Welding head 12 is installed at the top of the robotic arm 4, and a needle is installed at the top of the welding head 12. The robotic arm 4 is mainly adjusted by the first motor 8 and the second motor 11. The first motor 8 mainly provides power to the base 1 in the horizontal direction, and the second motor 11 mainly provides power to the forearm of the robotic arm 4 in the vertical direction. The first motor 8 and the second motor 11 enable the robotic arm 4 to move freely in space. The cooling box 5 can cool the welded area to prevent workers from accidentally touching and getting injured.

[0023] The base 3 is fixedly connected to the robotic arm base 7, the robotic arm base 7 is fixedly connected to the first motor 8, the first motor 8 is fixedly connected to the mounting plate 10, the mounting plate 10 is fixedly connected to the second motor 11, and the second motor 11 is fixedly connected to the robotic arm 4.

[0024] The robotic arm 4 is mainly adjusted by the first motor 8 and the second motor 11. The first motor 8 mainly provides power to the base 1 in the horizontal direction, and the second motor 11 mainly provides power to the forearm of the robotic arm 4 in the vertical direction. The first motor 8 and the second motor 11 enable the robotic arm 4 to move freely in space.

[0025] The top of the robotic arm 4 is fixedly connected to the welding head 12.

[0026] The foundation 6 is fixedly connected to the gasket 13, the gasket 13 is fixedly connected to the base plate 14, the base plate 14 is fixedly connected to the lifting rod 15, and the lifting rod 15 is fixedly connected to the top plate 16.

[0027] The shim 13 is used to increase friction and prevent the lifting rod 15 from slipping. The top plate 16 is used to support and fix the welding bracket 21.

[0028] The top plate 16 is fixedly connected to the base 17, the base 17 is fixedly connected to the reducer 18, and the reducer 18 is fixedly connected to the third motor 19.

[0029] The main function of the third motor 19 is to rotate the projector bracket being welded, enabling welding of projector brackets at different angles without the need for manual flipping, thus reducing the risk of accidents.

[0030] The reducer 18 is fixedly connected to the first flange 27, the first flange 27 is fixedly connected to the rectangular frame 20, and the welding machine bracket 21 is placed on the rectangular frame 20. The other end of the rectangular frame 20 is fixedly connected to the second flange 22, the second flange 22 is fixedly connected to the bearing 23, the bearing 23 is fixedly connected to the bearing seat 24, and the bearing seat 24 is fixedly connected to the top plate 16.

[0031] The rectangular frame 20 is mainly used to prevent the welded support 21 from being damaged and can fix the welded support 21 in place. Since the first flange 27 connection is detachable, in case of leakage or maintenance, the first flange can be easily disassembled for inspection and repair. This connection method greatly facilitates pipeline maintenance and management.

[0032] The base 3 is fixedly connected to the mounting rod 25, and the mounting rod 25 is fixedly connected to the cleaning station 26.

[0033] The main functions of the cleaning station 26 include cleaning spatter generated during welding, ensuring unobstructed gas flow, and improving weld quality. The cleaning station 26 can remove spatter that adheres to the gas shielding sleeve of the welding torch during automatic welding operations, ensuring long-term unobstructed gas flow and effectively preventing air from entering the welding area, thereby improving weld quality.

[0034] Example 2

[0035] Reference Figure 2 The base 3 is fixedly connected to the robotic arm base 7, the robotic arm base 7 is fixedly connected to the first motor 8, the first motor 8 is fixedly connected to the mounting plate 10, the mounting plate 10 is fixedly connected to the second motor 11, and the second motor 11 is fixedly connected to the robotic arm 4.

[0036] The robotic arm 4 is mainly adjusted by the first motor 8 and the second motor 11. The first motor 8 mainly provides power to the base 1 in the horizontal direction, and the second motor 11 mainly provides power to the forearm of the robotic arm 4 in the vertical direction. The first motor 8 and the second motor 11 enable the robotic arm 4 to move freely in space.

[0037] Example 3

[0038] Reference Figure 3 The foundation 6 is fixedly connected to the gasket 13, the gasket 13 is fixedly connected to the base plate 14, the base plate 14 is fixedly connected to the lifting rod 15, and the lifting rod 15 is fixedly connected to the top plate 16.

[0039] The shim 13 is used to increase friction and prevent the lifting rod 15 from slipping. The top plate 16 is used to support and fix the welding bracket 21.

[0040] The top plate 16 is fixedly connected to the base 17, the base 17 is fixedly connected to the reducer 18, and the reducer 18 is fixedly connected to the third motor 19.

[0041] The main function of the third motor 19 is to rotate the projector bracket being welded, enabling welding of projector brackets at different angles without the need for manual flipping, thus reducing the risk of accidents.

[0042] The reducer 18 is fixedly connected to the first flange 27, the first flange 27 is fixedly connected to the rectangular frame 20, and the welding machine bracket 21 is placed on the rectangular frame 20. The other end of the rectangular frame 20 is fixedly connected to the second flange 22, the second flange 22 is fixedly connected to the bearing 23, the bearing 23 is fixedly connected to the bearing seat 24, and the bearing seat 24 is fixedly connected to the top plate 16.

[0043] The rectangular frame 20 is mainly used to prevent the welded support 21 from being damaged and can fix the welded support 21 in place. Since the first flange 27 connection is detachable, in case of leakage or maintenance, the first flange 27 can be easily disassembled for inspection and repair. This connection method greatly facilitates pipeline maintenance and management.

[0044] Example 4

[0045] Reference Figure 4 The main functions of the cleaning station 26 include cleaning spatter generated during welding, ensuring unobstructed gas flow, and improving weld quality. The cleaning station 26 can remove spatter that adheres to the gas shielding sleeve of the welding torch during automatic welding operations, ensuring long-term unobstructed gas flow and effectively preventing air from entering the welding area, thereby improving weld quality.

[0046] Working Principle: Welding component 1 is mainly used for welding the projector bracket. The robotic arm 4 has a welding head 12 at its tip, with a needle attached to the top. The robotic arm 4 is primarily adjusted by a first motor 8 and a second motor 11. The first motor 8 provides horizontal power to the base 1, while the second motor 11 provides vertical power to the forearm of the robotic arm 4. The first and second motors allow the robotic arm 4 to move freely within space. The cooling box 5 cools the welding area to prevent accidental injury to workers. The third motor 19 rotates the projector bracket being welded, enabling welding at different angles without manual flipping, thus reducing the risk of accidents.

[0047] The rectangular frame 20 is mainly used to prevent welding support 21 from entering, and can fix welding support 21 in place. Since the first flange 27 connection is detachable, in case of leakage or maintenance, the first flange 27 can be easily disassembled for inspection and repair. This connection method greatly facilitates pipeline maintenance and management. The base 3 is fixedly connected to the mounting rod 25, and the mounting rod 25 is fixedly connected to the cleaning station 26. The main functions of the cleaning station 26 include cleaning spatter generated during welding, ensuring unobstructed gas flow, and improving weld quality. The cleaning station 26 can clean spatter that adheres to the gas protective sleeve of the welding torch during automatic welding operations, ensuring long-term unobstructed gas flow, effectively preventing air from entering the welding area, thereby improving weld quality.

Claims

1. A projector mount welding apparatus, characterized by: It includes a welding assembly (1) and a cooling assembly (2). The welding assembly (1) includes a base (3) and a robotic arm (4). The base (3) is fixedly connected to the robotic arm (4). The cooling assembly (2) includes a cooling box (5). The cooling box (5) is fixedly connected to a foundation (6).

2. The welder of claim 1, wherein: The base (3) is fixedly connected to the robotic arm base (7), the robotic arm base (7) is fixedly connected to the first motor (8), the first motor (8) is fixedly connected to the mounting plate (10), the mounting plate (10) is fixedly connected to the second motor (11), and the second motor (11) is fixedly connected to the robotic arm (4).

3. The welder of claim 1, wherein: The top of the robotic arm (4) is fixedly connected to the welding head (12).

4. The welder of claim 1, wherein: The foundation (6) is fixedly connected to the gasket (13), the gasket (13) is fixedly connected to the base plate (14), the base plate (14) is fixedly connected to the lifting rod (15), and the lifting rod (15) is fixedly connected to the top plate (16).

5. The welder of claim 4, wherein: The top plate (16) is fixedly connected to the base (17), the base (17) is fixedly connected to the reducer (18), and the reducer (18) is fixedly connected to the third motor (19).

6. The welder of claim 5, wherein: The reducer (18) is fixedly connected to the first flange (27), the first flange (27) is fixedly connected to the rectangular frame (20), and the welding machine bracket (21) is placed on the rectangular frame (20).

7. The welder of claim 6, wherein: The other end of the rectangular frame (20) is fixedly connected to the second flange (22), the second flange (22) is fixedly connected to the bearing (23), the bearing (23) is fixedly connected to the bearing seat (24), and the bearing seat (24) is fixedly connected to the top plate (16).

8. The projector bracket welding device as described in claim 3, characterized in that: The base (3) is fixedly connected to the mounting rod (25), and the mounting rod (25) is fixedly connected to the cleaning station (26).

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