Pedal pad puller mechanism

Abstract

This utility model discloses a pedal pad removal mechanism, relating to the field of pedal pad processing technology. It includes a worktable with a pushing mechanism for pushing the pedal pad upwards and a positioning mechanism for evenly removing the pedal pad. The pushing mechanism is mounted on the positioning mechanism. A fixed frame is mounted on the top of the worktable, and a support frame is mounted on the fixed frame. A pressing mechanism for pressing the pedal arm into the pedal pad is mounted on the support frame. The positioning mechanism includes a chuck, which is fixedly mounted on the worktable. A turntable is rotatably mounted inside the chuck, and multiple arc-shaped guide rails are provided on the surface of the turntable. Multiple claws are slidably mounted on the chuck and slidably mounted on the arc-shaped guide rails. A synchronous wheel is fixedly mounted on the bottom of the turntable. This utility model achieves even removal of the pedal pad and facilitates the insertion of the pedal arm. It is simple to operate and highly practical.

Description

Technical Field

[0001] This utility model relates to the field of pedal pad processing technology, specifically to a pedal pad removal mechanism. Background Technology

[0002] Pedal mats are protective pads installed on the surface of vehicle or mechanical equipment pedals (such as brake, accelerator, and clutch pedals). They are mainly used to improve operating comfort, anti-slip properties, and durability. The surface usually has textured surfaces or rubber particles to enhance the friction between the sole of the shoe and the pedal, preventing slippage in rainy weather or during emergency operations. Elastic materials (such as silicone and TPU) are used to alleviate fatigue from prolonged pedaling. Some aftermarket pedal mats can also optimize pedal travel and feel, and protect the original pedals from wear and corrosion. They are especially suitable for metal pedals, extending their service life.

[0003] In the existing technology, ① a large number of cylinders are used, which cannot guarantee the synchronization of the puller claws; ② the stroke of the cylinder is fixed, and the position of the puller claw driven by the cylinder cannot be precisely controlled, and the pedal pad cannot be pulled out evenly, which makes it difficult to insert the pedal arm.

[0004] Therefore, a pedal pad removal mechanism is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide a pedal pad removal mechanism to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0007] The pedal pad removal mechanism includes a worktable, on which a pushing mechanism for pushing the pedal pad upwards is provided, and a positioning mechanism for evenly removing the pedal pad is provided on the worktable. The pushing mechanism is mounted on the positioning mechanism. A fixed frame is provided on the top of the worktable, and a support frame is provided on the fixed frame. A pressing mechanism for pressing the pedal arm into the pedal pad is provided on the support frame.

[0008] Furthermore, the positioning mechanism includes a chuck, which is fixedly mounted on the worktable. A turntable is rotatably mounted inside the chuck, and multiple arc-shaped slide rails are provided on the surface of the turntable. Multiple claws are slidably mounted on the chuck, and the claws are slidably mounted on the arc-shaped guide rails.

[0009] Furthermore, a first synchronous wheel is fixedly installed at the bottom of the turntable, a mounting plate is fixedly installed at the bottom of the worktable, a servo motor is fixedly installed on the mounting plate, a second synchronous wheel is fixedly installed at the output end of the servo motor, and a synchronous belt is meshed on the outer wall of the first synchronous wheel and the second synchronous wheel.

[0010] Furthermore, an auxiliary wheel is rotatably mounted on the worktable, and the auxiliary wheel is in contact with the timing belt.

[0011] Furthermore, the jacking mechanism includes a connecting plate frame, which is fixedly installed at the bottom of the worktable. A lifting cylinder is fixedly installed on the connecting plate frame, and a push block is fixedly installed at the telescopic end of the lifting cylinder. The push block is slidably installed inside the worktable and the chuck.

[0012] Furthermore, the pressing mechanism includes a pressing cylinder, which is fixedly mounted on the support frame, and a pressing head is fixedly mounted on the telescopic end of the pressing cylinder.

[0013] The beneficial effects of this utility model are as follows:

[0014] This utility model, through the setting of a positioning mechanism, a pushing mechanism, and a pressing mechanism, allows for easy operation. In use, the pedal pad is placed in the positioning mechanism, which then contacts the pedal pad. The pushing mechanism pushes the pedal pad upwards, causing it to lock into the positioning mechanism. The positioning mechanism then resets, pulling the pedal pad apart. The pedal arm is then manually inserted, and the pressing mechanism presses the pedal arm into the pedal pad. The positioning, pushing, and pressing mechanisms then reset, and the material is manually removed. This method achieves even disassembly of the pedal pad and facilitates easy insertion of the pedal arm. It is simple to operate and highly practical. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a bottom view of the structure of this utility model.

[0017] Reference numerals in the attached drawings: 1. Worktable; 2. Positioning mechanism; 201. Chuck; 202. Pulling claw; 203. Synchronous pulley one; 204. Mounting plate frame; 205. Servo motor; 206. Synchronous pulley two; 207. Auxiliary pulley; 208. Synchronous belt; 3. Pushing mechanism; 301. Connecting plate frame; 302. Lifting cylinder; 303. Push block; 4. Fixing frame; 5. Support frame; 6. Pressing mechanism; 601. Pressing cylinder; 602. Pressing head. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0019] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0020] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0021] The electrical components mentioned in this article are all connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can be used for control.

[0022] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that the utility model product is usually placed in during use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0023] like Figure 1-2 As shown, the pedal pad removal mechanism includes a worktable 1, a pushing mechanism 3 for pushing the pedal pad upwards, a positioning mechanism 2 for evenly removing the pedal pad, and the pushing mechanism 3 mounted on the positioning mechanism 2. A fixed frame 4 is mounted on the top of the worktable 1, and a support frame 5 is mounted on the fixed frame 4. A pressing mechanism 6 for pressing the pedal arm into the pedal pad is mounted on the support frame 5. In this embodiment, during use, the pedal pad is placed in the positioning mechanism 2, and the positioning mechanism 2 contacts the pedal pad. The pushing mechanism 3 pushes the pedal pad upwards, causing the pedal pad to be locked onto the positioning mechanism 2. Then, the positioning mechanism 2 resets and removes the pedal pad. The pedal arm is then manually inserted, and the pressing mechanism 6 presses the pedal arm into the pedal pad. The positioning mechanism 2, the pushing mechanism 3, and the pressing mechanism 6 reset, and the material is manually removed. This achieves even removal of the pedal pad and facilitates the insertion of the pedal arm. The operation is simple and highly practical.

[0024] like Figure 1-2As shown, the positioning mechanism 2 includes a chuck 201, which is fixedly installed on the worktable 1. A turntable is rotatably installed inside the chuck 201, and multiple arc-shaped slide rails are provided on the surface of the turntable. Multiple claws 202 are slidably installed on the chuck 201, and the claws 202 are slidably installed on the arc-shaped guide rails. In this embodiment, when the turntable rotates, the multiple claws 202 move closer to or further away from the center of the chuck 201 in cooperation with the arc-shaped slide rails.

[0025] like Figure 1-2 As shown, a first synchronous wheel 203 is fixedly installed at the bottom of the turntable, and a mounting frame 204 is fixedly installed at the bottom of the worktable 1. A servo motor 205 is fixedly installed on the mounting frame 204, and a second synchronous wheel 206 is fixedly installed at the output end of the servo motor 205. A synchronous belt 208 is meshed on the outer wall of the first synchronous wheel 203 and the second synchronous wheel 206. In this embodiment, when the servo motor 205 is started, the second synchronous wheel 206 is driven to rotate. With the cooperation of the synchronous belt 208, the first synchronous wheel 203 rotates synchronously, and the turntable rotates accordingly.

[0026] like Figure 2 As shown, an auxiliary wheel 207 is rotatably mounted on the workbench 1, and the auxiliary wheel 207 is in contact with the synchronous belt 208. In this embodiment, by setting the auxiliary wheel 207, the synchronous belt 208 is tightly attached to the synchronous pulley 203 and the synchronous pulley 206, thereby enhancing the stability of the transmission.

[0027] like Figure 1-2 As shown, the jacking mechanism 3 includes a connecting plate frame 301, which is fixedly installed at the bottom of the workbench 1. A jacking cylinder 302 is fixedly installed on the connecting plate frame 301. A push block 303 is fixedly installed at the telescopic end of the jacking cylinder 302, and the push block 303 is slidably installed inside the workbench 1 and the chuck 201. In this embodiment, the setting of the push block 303 will not affect the rotation of the chuck 201. The jacking cylinder 302 is activated, which drives the push block 303 to move upward and push the pedal pad upward.

[0028] like Figure 1-2 As shown, the pressing mechanism 6 includes a pressing cylinder 601, which is fixedly mounted on the support frame 5. The telescopic end of the pressing cylinder 601 is fixedly mounted with a pressing head 602. In this embodiment, the pressing cylinder 601 is activated, which drives the pressing head 602 to move downward and press the pedal arm into the pedal pad.

[0029] In summary, during use, the pedal pad is placed in the positioning mechanism 2. The positioning mechanism 2 contacts the pedal pad, and the pushing mechanism 3 pushes the pedal pad upward, causing the pedal pad to lock onto the positioning mechanism 2. Then, the positioning mechanism 2 resets, pulling the pedal pad apart. The pedal arm is then manually inserted, and the pressing mechanism 6 presses the pedal arm into the pedal pad. The positioning mechanism 2, pushing mechanism 3, and pressing mechanism 6 then reset, and the material is manually removed. This process ensures that the pedal pad is evenly pulled apart and facilitates the insertion of the pedal arm. The operation is simple and highly practical. When the turntable rotates, the chuck 201 and the arc-shaped slide rail coordinate to center the multiple claws 202. When moving closer to or further away, the servo motor 205 is activated, driving the second synchronous pulley 206 to rotate. With the cooperation of the synchronous belt 208, the first synchronous pulley 203 rotates synchronously, and the turntable rotates accordingly. Through the setting of the auxiliary wheel 207, the synchronous belt 208 is made to fit tightly against the first synchronous pulley 203 and the second synchronous pulley 206, enhancing the stability of the transmission. Through the setting of the push block 303, the rotation of the chuck 201 will not be affected. The lifting cylinder 302 is activated, driving the push block 303 to move upward and pushing the pedal pad upward. The pressing cylinder 601 is activated, driving the pressing head 602 to move downward and pressing the pedal arm into the pedal pad.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. Pedal mat puller mechanism comprising a worktable (1), characterized in that, The workbench (1) is provided with a pushing mechanism (3) for pushing the pedal pad upwards, and the workbench (1) is provided with a positioning mechanism (2) for evenly spreading the pedal pad. The pushing mechanism (3) is provided on the positioning mechanism (2). The top of the workbench (1) is provided with a fixed frame (4), and the fixed frame (4) is provided with a support frame (5). The support frame (5) is provided with a pressing mechanism (6) for pressing the pedal arm into the pedal pad.

2. The pedal mat pull-off mechanism according to claim 1, characterized in that The positioning mechanism (2) includes a chuck (201), which is fixedly installed on the workbench (1). A turntable is rotatably installed inside the chuck (201), and multiple arc-shaped slide rails are provided on the surface of the turntable. Multiple claws (202) are slidably installed on the chuck (201), and the claws (202) are slidably installed on the arc-shaped guide rails.

3. The pedal mat pull-off mechanism according to claim 2, wherein A first synchronous wheel (203) is fixedly installed at the bottom of the turntable, and a mounting plate frame (204) is fixedly installed at the bottom of the worktable (1). A servo motor (205) is fixedly installed on the mounting plate frame (204), and a second synchronous wheel (206) is fixedly installed at the output end of the servo motor (205). A synchronous belt (208) is meshed on the outer wall of the first synchronous wheel (203) and the second synchronous wheel (206).

4. The pedal mat pull-off mechanism according to claim 3, wherein An auxiliary wheel (207) is rotatably mounted on the workbench (1), and the auxiliary wheel (207) is in contact with the timing belt (208).

5. The pedal mat pull-off mechanism according to claim 2, wherein The jacking mechanism (3) includes a connecting plate frame (301), which is fixedly installed at the bottom of the workbench (1). A jacking cylinder (302) is fixedly installed on the connecting plate frame (301), and a push block (303) is fixedly installed at the telescopic end of the jacking cylinder (302). The push block (303) is slidably installed inside the workbench (1) and the chuck (201).

6. The pedal mat pull-off mechanism according to claim 1, wherein The pressing mechanism (6) includes a pressing cylinder (601), which is fixedly mounted on the support frame (5). The extension end of the pressing cylinder (601) is fixedly mounted with a pressing head (602).

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