A sponge lace cutting mechanism with easy-to-change blades
By introducing through grooves and T-slots into the sponge lace cutting mechanism, the problem of inconvenient tool replacement was solved, achieving efficient and precise sponge cutting.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU JUNSHENG HOME TECH CO LTD
- Filing Date
- 2025-07-22
- Publication Date
- 2026-07-03
AI Technical Summary
In existing sponge cutting equipment, it is inconvenient to change the blades and it is difficult to achieve the required cutting accuracy.
A sponge lace cutting mechanism is designed to facilitate tool replacement. By setting through slots and T-shaped slots on the side plate of the frame, combined with the structure of tool mounting slots and T-shaped extension blocks, quick tool replacement can be achieved. The connection is fastened with bolts to improve stability and accuracy.
It enables convenient tool replacement, improves operating efficiency, and enhances cutting accuracy and stability.
Smart Images

Figure CN224446182U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of sponge cutting equipment, specifically a sponge lace cutting mechanism that facilitates the replacement of cutting tools. Background Technology
[0002] Sponges are porous materials with excellent water absorption, making them suitable for cleaning items. Sponges can be sliced or rolled, and can also be laminated, hot-pressed, or burst-opened according to customer requirements.
[0003] When cutting sponge, lace-like edges, such as wavy edges, may be cut according to customer requirements. Currently, this is generally achieved by using two rollers equipped with lace-cutting tools. However, if the tools need to be replaced between the existing rollers, the rollers need to be removed from the frame, which is inconvenient. On the other hand, the structure of directly mounting the tools on the roller surface with bolts makes it difficult to achieve the required tool precision. Therefore, there is an urgent need for an improved technology to solve this problem in the existing technology. Utility Model Content
[0004] The purpose of this invention is to provide a sponge lace cutting mechanism that facilitates tool replacement, achieving both cutting accuracy requirements and easy tool replacement, thereby solving the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a sponge lace cutting mechanism that facilitates the replacement of cutting tools, comprising a frame, a drive roller, a driven roller, and cutting tools;
[0006] The frame includes a top plate and side plates. There are two side plates symmetrically arranged on the lower surface of both ends of the top plate. The side plates are provided with an upper bearing sleeve and a lower bearing sleeve. A through groove for replacing the tool is opened between the upper bearing sleeve and the lower bearing sleeve in the side plate.
[0007] Both the driving roller and the driven roller are rotatably mounted between two side plates. The two ends of the driving roller are respectively connected to the upper bearing sleeve, and the two ends of the driven roller are respectively connected to the lower bearing sleeve. A tool mounting groove is provided on one side of the driving roller and the driven roller along the length direction. A T-shaped slot is also provided inside the tool mounting groove. The distance from the top of the slot to the upper bearing sleeve is less than the distance from the T-shaped slot of the driving roller to the upper bearing sleeve. The distance from the bottom of the slot to the lower bearing sleeve is less than the distance from the T-shaped slot of the driven roller to the lower bearing sleeve.
[0008] The cutting tool includes a tool holder and a decorative blade. The decorative blade is provided on the outer surface of the tool holder. A T-shaped extension block is provided on the side of the tool holder away from the decorative blade. The tool holder is fitted with a tool mounting groove and fastened by bolts. The T-shaped extension block is fitted with a T-shaped slot.
[0009] Preferably, the present invention provides a sponge lace cutting mechanism that facilitates the replacement of cutting tools, wherein the driving roller and the driven roller are respectively provided with a driving gear and a driven gear at the same end, and the driven gear meshes with the driving gear.
[0010] Preferably, the present invention provides a sponge lace cutting mechanism that facilitates the replacement of cutting tools, wherein a motor is provided on the upper surface of the top plate and at the end away from the driving gear, the output shaft of the motor is provided with a driving sprocket, and a driven sprocket is provided at the end of the driving roller away from the driving gear, and the driven sprocket and the driving sprocket are connected by a chain.
[0011] Preferably, the present invention provides a sponge lace cutting mechanism that facilitates the replacement of cutting tools, wherein the cutting tool holder is provided with a plurality of connecting holes, and the cutting tool mounting grooves of the driving roller and the driven roller are provided with a plurality of screw holes, the positions of the screw holes and the connecting holes of the cutting tool holder are one-to-one and are engaged by bolts.
[0012] Preferably, the present invention provides a sponge lace cutting mechanism that facilitates the replacement of cutting tools, wherein a fixing plate is provided at the bottom of the side plate.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] A through groove is provided on the side plate between the upper and lower bearing sleeves. A tool mounting groove is provided on one side of the driving and driven rollers along the length direction. A T-shaped slot is also provided on the inner side of the tool mounting groove. The tool is inserted into the tool mounting groove through the tool holder and fastened with bolts. The T-shaped extension block is inserted into the T-shaped slot. This structure allows for tool replacement through the through groove of the side plate without disassembling the driving or driven roller, greatly improving convenience. On the other hand, the tool is more stable and accurate than the connection structure in which the tool is directly fastened to the roller surface with bolts, thanks to the cooperation of the T-shaped extension block. Attached Figure Description
[0015] Figure 1 This is a front view structural diagram of the present invention;
[0016] Figure 2 This is a side view of the structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the cross-sectional structure of the drive roller;
[0018] Figure 4 This is a top view of the cutting tool.
[0019] In the diagram: Top plate 1, Side plate 2, Upper bearing sleeve 3, Lower bearing sleeve 4, Through groove 5, Driven roller 6, Driven roller 7, Tool mounting groove 8, T-shaped slot 9, Tool holder 10, Decorative blade 11, T-shaped extension block 12, Driven gear 13, Driven gear 14, Motor 15, Driven sprocket 16, Driven sprocket 17, Chain 18, Connecting hole 19, Screw hole 20, Fixing plate 21. Detailed Implementation
[0020] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0021] It should be noted that in the description of this utility model, the terms "inner", "outer", "upper", "lower", "both sides", "one end", "the other end", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0022] Please see Figure 1-4 This utility model provides a technical solution: a sponge lace cutting mechanism that facilitates the replacement of cutting tools, including a frame, a drive roller 6, a driven roller 7, and cutting tools;
[0023] The frame includes a top plate 1 and a side plate 2. There are two side plates 2, which are symmetrically arranged on the lower surfaces of both ends of the top plate 1. The side plate 2 is provided with an upper bearing sleeve 3 and a lower bearing sleeve 4. A through groove 5 for replacing the tool is opened between the upper bearing sleeve 3 and the lower bearing sleeve 4 in the side plate 2. A fixing plate 21 is provided at the bottom of the side plate 2 so as to be installed on the frame of the conveyor.
[0024] Both the driving roller 6 and the driven roller 7 are rotatably mounted between two side plates 2. The two ends of the driving roller 6 are respectively connected to the upper bearing sleeve 3, and the two ends of the driven roller 7 are respectively connected to the lower bearing sleeve 4. A tool mounting groove 8 is formed on one side of both the driving roller 6 and the driven roller 7 along their length. A T-shaped slot 9 extends from the inner side of the tool mounting groove 8. The distance from the top of the through groove 5 to the upper bearing sleeve 3 is less than the distance from the T-shaped slot 9 of the driving roller 6 to the upper bearing sleeve 3, and the distance from the bottom of the through groove 5 to the lower bearing sleeve 4 is less than the distance from the T-shaped slot 9 of the driven roller 7 to the lower bearing sleeve 4. These distances ensure that when the tool mounting groove 8 of the driving roller 6 faces downwards and the tool mounting groove 8 of the driven roller 7 faces upwards, the tool can be smoothly pulled out or inserted from the through groove 5, thus facilitating tool replacement. Driven roller 6 and driven roller 7 are respectively provided with drive gear 13 and driven gear 14 at the same end. Driven gear 14 meshes with drive gear 13. Through the cooperation of drive gear 13 and driven gear 14, when drive roller 6 rotates, driven roller 7 rotates in the opposite direction at the same speed as drive roller 6, so that the decorative blades 11 on driven roller 7 and drive roller 6 cooperate to complete the cutting. A motor 15 is provided on the upper surface of top plate 1 at the end away from drive gear 13. Drive sprocket 16 is provided on the output shaft of motor 15. Driven sprocket 17 is provided at the end of drive roller 6 away from drive gear 13. Driven sprocket 17 and drive sprocket 16 are connected by chain 18. Through the cooperation of motor 15, drive sprocket 16, driven sprocket 17 and chain 18, motor 15 drives drive roller 6 to rotate.
[0025] The cutting tool includes a tool holder 10 and a decorative blade 11. The decorative blade 11 is provided on the outer surface of the tool holder 10. A T-shaped extension block 12 is provided on the side of the tool holder 10 away from the decorative blade 11. The tool holder 10 is fitted with the tool mounting groove 8 and fastened with bolts. The tool holder 10 has several connecting holes 19. Several screw holes 20 are provided in the tool mounting groove 8 of both the driving roller 6 and the driven roller 7. The screw holes 20 correspond one-to-one with the connecting holes 19 of the tool holder 10 and are fitted with bolts. This structure is used to realize the installation and disassembly of the tool holder 10, thereby realizing the replacement of the cutting tool. The T-shaped extension block 12 is fitted with the T-shaped slot 9.
[0026] Installation method and operating principle: First, connect the two ends of the driving roller 6 and driven roller 7 to the upper bearing sleeve 3 and lower bearing sleeve 4 of the side plate 2 respectively. Then connect the two side plates 2 through the top plate 1. Next, install the driving gear 13 and driven sprocket 17 at both ends of the driving roller 6 respectively. Install the driven gear 14 at the end of the driven roller 7 located at the driving gear 13, and make the driven gear 14 mesh with the driving gear 13. At the same time, ensure that the tool mounting slots 8 of the driving roller 6 and driven roller 7 correspond. Install the motor 15 on the upper surface of the top plate 1, and then connect the driving sprocket 16 on the output shaft of the motor 15 to the driven sprocket 17 through the chain 18. Finally, rotate the driving roller 6 and driven roller 7 so that the cutter mounting groove 8 of the driving roller 6 faces downwards, while the cutter mounting groove 8 of the driven roller 7 faces upwards through the gear engagement. Select the appropriate corrugation and the appropriate decorative blade 11 according to the requirements. Insert the two sets of cutters into the through groove 5 of the side plate 2. Insert the T-shaped extension block 12 into the T-shaped slot 9, and insert the cutter holder 10 into the cutter mounting groove 8. After aligning the holes, use bolts to fix the cutter holder 10, completing the connection between the cutter and the driving roller 6 and driven roller 7, thus completing the installation. Note that the decorative blades 11 installed on the driving roller 6 and driven roller 7 are symmetrical. When changing the cutter, turn the cutter on the driving roller 6 downwards, and the cutter on the driven roller 7 upwards. Loosen the bolts and pull the cutter out from the through groove 5. This utility model has a reasonable structure. The side plate 2 is provided with a through groove 5 between the upper bearing sleeve 3 and the lower bearing sleeve 4. The active roller 6 and the driven roller 7 are provided with a tool mounting groove 8 along the length direction on one side. The inner side of the tool mounting groove 8 is also provided with a T-shaped slot 9. The tool is inserted into the tool mounting groove 8 through the tool holder 10 and fastened with bolts. The T-shaped extension block 12 is inserted into the T-shaped slot 9. This structure allows the tool to be replaced through the through groove 5 of the side plate 2 without disassembling the active roller 6 or the driven roller 7, which greatly improves convenience. On the other hand, the tool is more stable and accurate than the connection structure in which the tool is directly fastened to the roller surface by bolts through the cooperation of the T-shaped extension block 12.
[0027] Any aspects of this utility model not described in detail are well-known technologies to those skilled in the art.
[0028] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although this utility model has been described in detail with reference to the embodiments, those skilled in the art should understand that modifications and equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A sponge lace cutting mechanism facilitating the exchange of a knife, characterized in that: Includes a frame, a drive roller (6), a driven roller (7), and a cutting tool; The frame includes a top plate (1) and a side plate (2). There are two side plates (2) symmetrically arranged on the lower surfaces of both ends of the top plate (1). The side plate (2) is provided with an upper bearing sleeve (3) and a lower bearing sleeve (4). A through groove (5) for replacing the tool is opened between the upper bearing sleeve (3) and the lower bearing sleeve (4) of the side plate (2). The active roller (6) and the driven roller (7) are rotatably disposed between the two side plates (2). The two ends of the active roller (6) are respectively connected to the upper bearing sleeve (3), and the two ends of the driven roller (7) are respectively connected to the lower bearing sleeve (4). The active roller (6) and the driven roller (7) are provided with a tool mounting groove (8) on one side and along the length direction. The tool mounting groove (8) is also provided with a T-shaped slot (9) extending inside. The distance from the top of the through groove (5) to the upper bearing sleeve (3) is less than the distance from the T-shaped slot (9) of the active roller (6) to the upper bearing sleeve (3). The distance from the bottom of the through groove (5) to the lower bearing sleeve (4) is less than the distance from the T-shaped slot (9) of the driven roller (7) to the lower bearing sleeve (4). The cutting tool includes a tool holder (10) and a decorative blade (11). The decorative blade (11) is provided on the outer surface of the tool holder (10). A T-shaped extension block (12) is provided on the side of the tool holder (10) away from the decorative blade (11). The tool holder (10) cooperates with the tool mounting groove (8) and is fastened by bolts. The T-shaped extension block (12) cooperates with the T-shaped slot (9).
2. A sponge lace cutting mechanism with easy change of the cutter according to claim 1, characterized in that: The driving roller (6) and the driven roller (7) are respectively provided with a driving gear (13) and a driven gear (14) at the same end, and the driven gear (14) meshes with the driving gear (13).
3. The sponge lace cutting mechanism with easy change of the knife according to claim 1, characterized in that: A motor (15) is provided on the upper surface of the top plate (1) at the end away from the drive gear (13). The output shaft of the motor (15) is provided with a drive sprocket (16). A driven sprocket (17) is provided at the end of the drive roller (6) away from the drive gear (13). The driven sprocket (17) and the drive sprocket (16) are connected by a chain (18).
4. The sponge lace cutting mechanism of claim 1, wherein: The tool holder (10) has several connecting holes (19), and the tool mounting grooves (8) of the driving roller (6) and the driven roller (7) are provided with several screw holes (20). The screw holes (20) correspond one-to-one with the connecting holes (19) of the tool holder (10) and are connected by bolts.
5. The lacing mechanism of claim 1, wherein: A fixing plate (21) is provided at the bottom of the side plate (2).