Magnetic feeding mechanism for vulcanizing machines

Abstract

A magnetic material handling mechanism for a vulcanizing machine includes a main body and a side plate. The side plate has a rotatable magnetic material handling mechanism, which comprises: a first rotating mechanism with a rotatable first assembly platform having a first rotation axis Z1; a second rotating mechanism on one side of the first assembly platform, which moves with the rotation of the first assembly platform; a second rotating mechanism with a rotatable second assembly platform having a second rotation axis Z2; and a magnetic plate on the second assembly platform. The first and second rotating mechanisms work together to allow the magnetic plate to switch between a flat and vertical position. This magnetic material handling mechanism not only offers advantages such as space saving, improved operating efficiency, reduced manufacturing costs, and ease of daily maintenance, but also effectively simplifies cost input during the development of new machines.

Description

Technical Field

[0001] This utility model belongs to the technical field of vulcanizing molding machines, specifically relating to a magnetic material handling mechanism for use on a vulcanizing machine. Background Technology

[0002] A vulcanizing molding machine, also known as a vulcanizing machine, is a key piece of equipment used for the vulcanization treatment of rubber and plastic products. Through heating, pressurization, and time control, the rubber raw material undergoes a cross-linking reaction in the mold, achieving shaping and performance improvement.

[0003] With the continuous development of technological progress, changing market demands, and intensifying global competition, more and more enterprises are facing an urgent need for industrial upgrading, and the demand for automation is also constantly increasing.

[0004] Currently, most automated equipment on the market is designed and functions primarily around four-column vulcanizing machines, while automated solutions for side-plate vulcanizing machines are relatively scarce. Given this market gap, this application focuses on developing an automated material handling mechanism specifically designed for side-plate vulcanizing machines. Utility Model Content

[0005] To address the shortcomings of the existing technology, this utility model provides a magnetic material handling mechanism for vulcanizing machines, specifically designed for side-plate type vulcanizing machines. It features a simple structure, convenient material handling, reduced manpower, and improved production efficiency.

[0006] The present invention is solved by the following technical solution.

[0007] A magnetic material handling mechanism for a vulcanizing machine, the vulcanizing machine including a main body and a side plate, wherein the side plate is provided with a rotatable magnetic material handling mechanism, the magnetic material handling mechanism including: a first rotating mechanism, the first rotating mechanism having a rotatable first assembly platform, the first assembly platform having a first rotation axis Z1; a second rotating mechanism having a second rotating platform on one side of the first assembly platform, the second rotating mechanism moving in position as the first assembly platform rotates; a second rotating mechanism having a second rotating platform having a second rotation axis Z2, Z1 and Z2 being spatially perpendicular; a magnetic plate having a magnetic plate; the first rotating mechanism and the second rotating mechanism cooperate to allow the magnetic plate to switch between a flat state and a vertical state.

[0008] The magnetic material handling mechanism in this application is specifically designed for handling products containing ferromagnetic components. In use, after the product is removed from the vulcanizing machine body, the first and second rotating mechanisms work to flip the magnetic plate above the product, placing it in a flat position. At this time, the product is attracted by magnetism. Then, the first and second rotating mechanisms work together to flip the magnetic plate to the side, and then rotate it to face down. After the magnetism disappears, the product will automatically fall into the material frame below, which is very convenient.

[0009] In a preferred embodiment, the magnetic plate includes a plate body and a mounting frame, which is easy to assemble and allows for the replacement of different types of plate bodies as needed.

[0010] In a preferred embodiment, one side of the mounting frame is mounted on the plate, and the other side of the mounting frame is mounted on the second mounting table. The mounting frame can be an isosceles triangular structure.

[0011] In a preferred embodiment, the first rotating mechanism includes a first drive motor and a matching first reduction output mechanism. The first assembly table is located on the output end of the first reduction output mechanism. The motor can flexibly rotate in both directions, and the torque output is stable.

[0012] In a preferred embodiment, the second rotating mechanism includes a second drive motor and a matching second reduction output mechanism. The second mounting platform is located on the output end of the second reduction output mechanism. The motor can flexibly rotate in both directions, and the torque output is stable.

[0013] In a preferred embodiment, the first rotating mechanism is mounted on a mounting plate, which is fixed to the outer side of the side plate. The assembly structure is compact and easy to install and disassemble.

[0014] In a preferred embodiment, the magnetic plate is an energized electromagnetic plate, which facilitates magnetic adsorption.

[0015] Compared with the prior art, the present invention has the following advantages: it provides a magnetic material handling mechanism for vulcanizing machines, which is specifically designed for side-plate type vulcanizing machines. It has a simple structure, is convenient for material handling, saves manpower, and improves production efficiency. Attached Figure Description

[0016] Figure 1 The three-dimensional vulcanizing machine in this utility model Figure 1 .

[0017] Figure 2 The three-dimensional vulcanizing machine in this utility model Figure 2 .

[0018] Figure 3 for Figure 2 A magnified view of region A in the middle.

[0019] Figure 4 Enlarged view of the first and second rotating mechanisms Figure 1 .

[0020] Figure 5 Enlarged view of the first and second rotating mechanisms Figure 2 .

[0021] Figure 6 This is a schematic diagram of one state of the material handling mechanism in this utility model.

[0022] Figure 7 This is a schematic diagram of another state of the material handling mechanism in this utility model. Detailed Implementation

[0023] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0024] In the following embodiments, the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0025] In the description of this utility model, it should be understood that the terms such as center, longitudinal, transverse, length, width, thickness, upper, lower, front, back, left, right, vertical, horizontal, top, bottom, inner, outer, clockwise, and counterclockwise, indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description; therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features shown. In the description of this utility model, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," etc., should be interpreted broadly, and those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0026] See Figures 1 to 7This utility model relates to a magnetic material handling mechanism for a vulcanizing machine. The vulcanizing machine includes a vulcanizing machine body 1 and a side plate 2. The side plate 2 is provided with a rotatable magnetic material handling mechanism, which includes: a first rotating mechanism with a rotatable first mounting platform 422 having a first rotation axis Z1; a second rotating mechanism on one side of the first mounting platform 422, which moves in position as the first mounting platform 422 rotates; a rotatable second mounting platform 412 with a second rotation axis Z2, Z1 and Z2 being spatially perpendicular; and a magnetic plate 3 on the second mounting platform 412. The first and second rotating mechanisms cooperate to allow the magnetic plate 3 to switch between a flat state and a vertical state.

[0027] Specifically, as shown in the attached drawings, the magnetic plate 3 includes a plate body and a mounting frame 31, which is easy to assemble and allows for the replacement of different plate body models as needed. One mounting edge 311 of the mounting frame 31 is mounted on the plate body by bolts, and the mounting position 312 on the other side of the mounting frame 31 is mounted on the second assembly table 412. The mounting frame 31 can be an isosceles triangular structure.

[0028] As can also be seen from the accompanying drawings, the first rotating mechanism includes a first drive motor 42 and a matching first reduction output mechanism 421, and the first assembly table 422 is disposed on the output end of the first reduction output mechanism 421; the second rotating mechanism includes a second drive motor 41 and a matching second reduction output mechanism 411, and the second assembly table 412 is disposed on the output end of the second reduction output mechanism 411. The motor can flexibly rotate in both directions, and the torque output is stable.

[0029] In this application, the first rotating mechanism is mounted on the mounting plate 43, which is fixed to the outer side of the side plate 2. The assembly structure is compact and easy to install and disassemble.

[0030] In this application, the magnetic plate 3 is an energized electromagnetic plate, which facilitates magnetic adsorption. An energized electromagnetic plate generates magnetic force when energized, which can attract ferromagnetic products. When the power is off, the magnetic force disappears, and the product falls. Specific details regarding the wiring connections and electronic control unit on the magnetic plate 3 are prior art and are not depicted in the accompanying drawings.

[0031] Currently, the demolding area of ​​a side-plate vulcanizing machine is extremely limited. If traditional mechanical grippers or vacuum adsorption devices are used, it will not only complicate the overall structural design and increase manufacturing costs, but also bring many inconveniences to subsequent maintenance work.

[0032] Given that the target product contains metallic components, the solution in this application innovatively employs a magnetic material handling method. This solution not only effectively reduces the space required but also significantly improves material handling efficiency, while demonstrating clear advantages in cost control and long-term maintenance.

[0033] This application employs a magnetic material handling structure, whose significant advantage lies in its exceptional adaptability: as long as the product contains ferromagnetic components, stable material handling can be achieved through this mechanism. When the product shape or size changes, there is no need to modify the overall mechanism; only the magnetic attraction parameters need to be adjusted to adapt to the new specifications, greatly improving the equipment's versatility and effectively reducing subsequent development costs.

[0034] In the technical solution of this application, the magnetic material handling mechanism uses two high-precision rotating mechanisms as core driving components, coupled with a magnetic plate 3 whose magnetism can be precisely controlled by current. After the vulcanizing machine completes the demolding action, the first and second rotating mechanisms cooperate to precisely position the magnetic plate above the mold, such as... Figure 6 As shown, upon power-on, the magnetic plate instantly generates magnetic force, firmly adhering the product to its surface. After material handling is complete, the first and second rotating mechanisms work together to reset, the magnetic plate 3 is de-energized, and the product immediately falls into the material frame, as shown. Figure 7 As shown.

[0035] In summary, the magnetic material handling mechanism in this application has significant advantages, including saving space, improving operational efficiency, reducing manufacturing costs, and facilitating daily maintenance. It can also effectively simplify cost investment in the subsequent development of new machines.

[0036] The scope of protection of this utility model includes, but is not limited to, the above embodiments. The scope of protection of this utility model is defined by the claims. Any substitutions, modifications, or improvements to this technology that are easily conceived by those skilled in the art shall fall within the scope of protection of this utility model.

Claims

1. A magnetic type material taking-out mechanism for a vulcanizing machine, the vulcanizing machine comprising a vulcanizing machine main body (1) and a side plate (2), characterized by, The side plate (2) is provided with a rotatable magnetic material handling mechanism, which includes: The rotating mechanism and the magnetic plate (3) allow the magnetic plate (3) to switch between a flat state and a vertical state.

2. A magnetic pickup mechanism for use on a curing press according to claim 1 wherein, The rotating mechanism includes: A first rotating mechanism is provided, on which a rotatable first assembly table (422) is provided, the first assembly table (422) having a first rotation axis Z1; a second rotating mechanism is provided on one side of the first assembly table (422), the second rotating mechanism moving in position as the first assembly table (422) rotates; The second rotating mechanism is provided with a rotatable second assembly table (412), which has a second rotation axis Z2, and Z1 and Z2 are spatially perpendicular. The second assembly table (412) is provided with a magnetic plate (3); The first rotating mechanism and the second rotating mechanism work together to allow the magnetic plate (3) to switch between a flat state and a vertical state.

3. A magnetic pickup mechanism for use on a curing press according to claim 2 wherein, The magnetic plate (3) includes a plate body and a mounting frame (31).

4. A magnetic pickup mechanism for use on a curing press according to claim 3 wherein, One side mounting edge (311) of the mounting frame (31) is mounted on the plate, and the other side mounting position (312) of the mounting frame (31) is mounted on the second assembly table (412).

5. A magnetic pickup mechanism for use on a curing press according to claim 4 wherein, The first rotating mechanism includes a first drive motor (42) and a matching first reduction output mechanism (421), and the first assembly table (422) is located on the output end of the first reduction output mechanism (421).

6. A magnetic pickup mechanism for use on a curing press according to claim 5 wherein, The second rotation mechanism includes a second drive motor (41) and a matching second reduction output mechanism (411), and the second assembly table (412) is located on the output end of the second reduction output mechanism (411).

7. A magnetic pickup mechanism for use on a curing press according to claim 6 wherein, The first rotating mechanism is mounted on the mounting plate (43), which is fixed on the outer side of the side plate (2).

8. A magnetic pickup device for use on a vulcanization press according to any one of claims 1 to 7, characterized in that The magnetic plate (3) is an energized electromagnetic plate.

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