A product warehousing and inspection equipment

Abstract

This application discloses a product receiving and inspection device, relating to the field of warehouse management. It includes an outer frame with several connecting blocks fixedly connected to its surface. Cameras are mounted on the surfaces of the connecting blocks. A counting mechanism is electrically connected to one side of each camera via a power cord. The counting mechanism includes an image processor electrically connected to one side of the camera via a power cord, and a PLC control console is electrically connected to one side of the image processor via a power cord. This application utilizes the camera to capture real-time images of goods and transmits them to the image processor. The image processor then transmits the processed data to the PLC control console. The PLC control console compares and analyzes the data with pre-set counting logic and order data to quickly determine the accuracy of the goods quantity. If any discrepancies or other anomalies are found, the PLC control console immediately sends an electrical signal to an alarm light. The alarm light then promptly alerts staff to conduct further inspections, preventing any goods from being missed.

Description

Technical Field

[0001] This application relates to the field of warehouse management, and in particular to a product receiving and inspection device. Background Technology

[0002] The quantity count of products upon entry into the warehouse serves as the data source for warehousing, and its accuracy directly affects inventory turnover rate, order fulfillment rate, and supply chain costs.

[0003] Traditional manual inventory counting methods are not only inefficient but also susceptible to subjective factors, leading to errors in quantity counting and subsequent issues such as incorrect order shipments and chaotic inventory data. Meanwhile, some automated equipment uses a single perspective or simple sensors, making it difficult to handle complex scenarios such as stacked or obstructed goods, and thus unable to meet the demands for high-precision inventory counting. Therefore, there is an urgent need for an inbound inspection and verification system that can overcome environmental limitations and achieve accurate and efficient inventory counting. Utility Model Content

[0004] To address the problems of inefficiency and susceptibility to subjective factors in traditional manual inventory counting, which can lead to errors in quantity counting and subsequent issues such as incorrect order delivery and chaotic inventory data, this application provides a product warehousing and verification device.

[0005] The product warehousing and photo-taking device provided in this application adopts the following technical solution:

[0006] The device includes an outer frame, on the surface of which several connecting blocks are fixedly connected. A camera is mounted on the surface of each connecting block, and one side of each camera is electrically connected to a counting mechanism via a power cord.

[0007] The inventory mechanism includes an image processor electrically connected to one side of the camera via a power cord, a PLC control console electrically connected to one side of the image processor via a power cord, and an alarm light electrically connected to one side of the PLC control console via a power cord.

[0008] By adopting the above technical solution, a complete intelligent inventory system was constructed, encompassing data acquisition, analysis, processing, and anomaly feedback. Cameras capture real-time images of the goods and transmit them to an image processor. Image processing algorithms are used to reduce noise, extract features, and identify targets, transforming the raw images into countable structured data. Subsequently, the image processor transmits the processed data to the PLC control console. The PLC control console compares and analyzes the data against the pre-set counting logic to quickly determine the accuracy of the goods quantity. If any discrepancies or other anomalies occur, the PLC control console immediately sends an electrical signal to the alarm lights, triggering an audible and visual alarm to alert the operator.

[0009] Preferably, a connecting rod is fixedly connected to the top of the alarm light, and the top of the connecting rod is fixedly connected to the upper surface of the outer frame.

[0010] By adopting the above technical solution, a stable installation and reasonable layout of the alarm lights are achieved. The connecting rod, as an intermediate connecting component, vertically fixes the alarm lights to the upper surface of the outer frame.

[0011] Preferably, the bottom of the outer frame is fixedly connected to a base, and the bottom of the PLC console is fixedly connected to the top of the base.

[0012] By adopting the above technical solutions, a stable and reliable equipment support system was constructed. The base, as the fundamental load-bearing component of the entire equipment, is firmly connected to the bottom of the outer frame, providing a solid support base for the equipment.

[0013] Preferably, a protective railing is fixedly connected to one side edge of the base, and a number of reinforcing rods are fixedly connected inside the protective railing.

[0014] By adopting the above technical solutions, a multi-level safety protection system is constructed, effectively improving the safety and reliability of equipment use. The guardrails are installed along the edge of the base, forming a physical barrier to prevent operators from accidentally touching or colliding with operating parts of the equipment, thus avoiding safety accidents.

[0015] Preferably, a placement plate is placed on the surface of the base, and a plurality of cargo bodies are placed on the top of the placement plate.

[0016] By adopting the above technical solutions, a standardized cargo handling platform was built, which significantly improved the standardization and efficiency of the product warehousing and inspection process.

[0017] Preferably, a plurality of lamp housings are mounted on the surface of the outer frame, and LED lights are installed inside the lamp housings.

[0018] By adopting the above technical solutions, a highly efficient lighting auxiliary system was constructed, which significantly improved the working performance of the equipment in complex lighting environments.

[0019] Preferably, a connector is fixedly connected to the bottom of the outer frame, and the surface of the connector is provided with a threaded hole, the interior of which is connected to the surface of the base by a bolt thread.

[0020] By adopting the above technical solutions, a robust and easy-to-disassemble equipment connection structure has been constructed, effectively improving the installation flexibility and maintenance convenience of the equipment.

[0021] Preferably, the outer frame is made of stainless steel cross-connected to form a matrix structure, and the surface of the outer frame is coated with an anti-rust coating.

[0022] By adopting the above technical solutions, the structural strength and durability of the equipment frame have been significantly improved.

[0023] In summary, this application includes at least one of the following beneficial technical effects:

[0024] 1. Use a camera to capture images of goods in real time and transmit them to an image processor, which then transmits the processed data to the PLC control console;

[0025] 2. Using the PLC control console, the system compares and analyzes the order data based on the preset counting logic to quickly determine whether the quantity of goods is accurate. If any abnormal situation such as quantity discrepancy occurs, the PLC control console will immediately send an electrical signal to the alarm light.

[0026] 3. The alarm light will promptly remind staff to conduct inspections to prevent goods from being missed. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the overall structure of a product warehousing and photo-taking device according to an embodiment of this application;

[0028] Figure 2 This is a schematic diagram illustrating the main external frame structure of the embodiments of this application;

[0029] Figure 3 This is a schematic diagram illustrating the main structure of the inventory mechanism in the embodiments of this application;

[0030] Figure 4 This is a schematic diagram illustrating the main structure of the placement plate in the embodiments of this application;

[0031] Reference numerals: 1. Outer frame; 2. Connecting block; 3. Camera; 4. Counting mechanism; 401. Image processor; 402. PLC control console; 403. Alarm light; 5. Connecting rod; 6. Base; 7. Guardrail; 8. Reinforcing rod; 9. Placement plate; 10. Cargo body; 11. Light housing; 12. Connector. Detailed Implementation

[0032] The following is in conjunction with the appendix Figures 1-4 This application will be described in further detail.

[0033] This application discloses a product warehousing and photo-taking device.

[0034] Example

[0035] Reference Figure 1 A product warehousing and inspection device includes an outer frame 1, with a plurality of connecting blocks 2 fixedly connected to the surface of the outer frame 1. A camera 3 is mounted on the surface of the connecting blocks 2, and a counting mechanism 4 is electrically connected to one side of the camera 3 via a power cord.

[0036] The inventory mechanism 4 includes an image processor 401 electrically connected to one side of the camera 3 via a power cord. A PLC control console 402 is electrically connected to one side of the image processor 401 via a power cord. An alarm light 403 is electrically connected to one side of the PLC control console 402 via a power cord.

[0037] The data preprocessed by the image processor 401 is then transmitted to the core control unit—the PLC console 402. The PLC console 402 will immediately trigger a preset command, sending an electrical signal to the alarm light 403. This provides a dual warning of high-frequency flashing and a buzzer, immediately attracting the operator's attention and ensuring a rapid response and handling of any abnormal situation.

[0038] The top of the alarm light 403 is fixedly connected to a connecting rod 5, and the top of the connecting rod 5 is fixedly connected to the upper surface of the outer frame 1.

[0039] The connecting rod 5 is installed vertically to precisely connect the alarm light 403 to the upper surface of the outer frame 1, forming a stable mechanical support structure.

[0040] The bottom of the outer frame 1 is fixedly connected to the base 6, and the bottom of the PLC control console 402 is fixedly connected to the top of the base 6.

[0041] As the core load-bearing structure of the entire equipment, the base 6 is rigidly connected to the bottom of the outer frame 1 thanks to its high-strength alloy material and optimized mechanical structure design. This stable assembly method not only evenly distributes the vibration and load pressure generated during equipment operation, but also effectively resists external environmental interference, ensuring that the equipment maintains a stable state of zero displacement and zero shaking during long-term, high-frequency use.

[0042] A guardrail 7 is fixedly connected to one side edge of the base 6, and several reinforcing bars 8 are fixedly connected inside the guardrail 7.

[0043] A multi-layered safety protection system has been constructed to effectively improve the safety and reliability of equipment use. The guardrail 7 is installed along the edge of the base 6, forming a physical barrier to prevent operators from accidentally touching or colliding with operating parts of the equipment, thus avoiding safety accidents.

[0044] A placement plate 9 is placed on the surface of the base 6, and several cargo bodies 10 are placed on top of the placement plate 9.

[0045] With its precision-machined flatness and stable load-bearing capacity, the placement plate 9 provides a standardized temporary storage space for the main body of the goods 10.

[0046] Several lamp housings 11 are mounted on the surface of the outer frame 1, and LED lights are installed inside the lamp housings 11.

[0047] An innovative intelligent dynamic lighting auxiliary system has been constructed, injecting core competitiveness into the stable operation of the equipment in complex lighting environments. The lamp housing 11 integrated on the surface of the outer frame 1 adopts an engineering-grade protective design, which can not only resist dust and moisture, but also its unique optical structure can precisely refract and diffuse the light from the internal LED light source to achieve 360° uniform lighting without dead angles.

[0048] The bottom of the outer frame 1 is fixedly connected to a connector 12. The surface of the connector 12 is provided with a threaded hole, and the inside of the threaded hole is connected to the surface of the base 6 by a bolt thread.

[0049] An innovative modular quick-assembly structure system has been created, achieving a dual breakthrough in equipment stability and maintainability.

[0050] The outer frame 1 is made of stainless steel cross-connected to form a matrix structure, and the surface of the outer frame 1 is coated with an anti-rust coating.

[0051] An innovative frame system combining mechanical stability and long-term durability has been created. The outer frame 1 is made of high-strength stainless steel and constructed with a precision cross-welding process to form a three-dimensional matrix structure.

[0052] The implementation principle of a product warehousing and inspection device in this application embodiment is as follows: The camera 3 captures images of the goods in real time and transmits them to the image processor 401. The image processor 401 transmits the processed data to the PLC control console 402. The PLC control console 402 compares and analyzes the data with the order data based on the preset counting logic to quickly determine whether the quantity of goods is accurate. Once an abnormal situation such as a discrepancy in quantity occurs, the PLC control console 402 immediately sends an electrical signal to the alarm light 403 to promptly remind the staff to conduct an inspection.

[0053] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A product warehouse entry collation apparatus, characterized by: The device includes an outer frame (1), on the surface of which a plurality of connecting blocks (2) are fixedly connected. A camera (3) is mounted on the surface of each connecting block (2). A counting mechanism (4) is electrically connected to one side of the camera (3) via a power cord. The counting mechanism (4) includes an image processor (401) electrically connected to one side of the camera (3) via a power cord. A PLC control console (402) is electrically connected to one side of the image processor (401) via a power cord. An alarm light (403) is electrically connected to one side of the PLC control console (402) via a power cord.

2. The product warehouse entry matching device according to claim 1, characterized by: The top of the alarm light (403) is fixedly connected to a connecting rod (5), and the top of the connecting rod (5) is fixedly connected to the upper surface of the outer frame (1).

3. The product warehouse entry matching device according to claim 1, characterized by: The bottom of the outer frame (1) is fixedly connected to the base (6), and the bottom of the PLC console (402) is fixedly connected to the top of the base (6).

4. The product warehouse entry matching device according to claim 3, characterized by: A guardrail (7) is fixedly connected to one side edge of the base (6), and several reinforcing rods (8) are fixedly connected inside the guardrail (7).

5. The product warehouse matching device according to claim 3, characterized by: A placement plate (9) is placed on the surface of the base (6), and several cargo bodies (10) are placed on the top of the placement plate (9).

6. The product warehouse matching device according to claim 1, characterized by: The outer frame (1) has several lamp housings (11) mounted on its surface, and LED lights are installed inside the lamp housings (11).

7. The product warehouse matching device according to claim 1, characterized by: The bottom of the outer frame (1) is fixedly connected to a connector (12), and the surface of the connector (12) is provided with a threaded hole. The interior of the threaded hole is connected to the surface of the base (6) by a bolt thread.

8. The product warehousing and photo-matching equipment according to claim 7, characterized in that: The outer frame (1) is made of stainless steel cross-connected to form a matrix structure, and the surface of the outer frame (1) is coated with an anti-rust coating.

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