Low energy material transfer device

Abstract

This utility model provides a low-energy material conveying device, including a conveying support frame, an input end bracket, an output end roller, an input end roller, and a conveyor belt surface. The input end bracket is fixedly installed at the input end of the conveying support frame, and the output end roller is rotatably installed at the output end of the conveying support frame. The input end roller is slidably installed inside the input end bracket. The conveyor belt surface is fitted over the surfaces of the output end roller and the input end roller. The design of the conveying support frame and input end bracket in this utility model enables truly low-energy material conveying, and the conveying speed can be controlled.

Description

Technical Field

[0001] This utility model relates to the field of material conveying technology, and in particular to a low-energy material conveying device. Background Technology

[0002] Material conveying devices are essential equipment in industrial production, construction sites, and mining, used for the efficient and continuous transport of various materials. Traditional conveying devices mainly rely on electric motors to drive the conveyor belt. Although the technology is mature, it suffers from problems such as high energy consumption, high maintenance costs, and noise pollution. Especially in long-distance, high-load conveying scenarios, the energy consumption caused by the continuous operation of the electric motor is even more significant, which is inconsistent with the current development trend of green manufacturing and energy conservation and emission reduction.

[0003] In existing technologies, some conveying devices attempt to reduce energy consumption by optimizing the transmission structure or using high-efficiency motors, but the effects are limited. Other designs utilize gravity-assisted conveying, but often lack a precise speed control system, leading to problems such as unstable conveying efficiency or material accumulation. Furthermore, traditional conveyor belts require frequent manual adjustments of parameters when handling materials of different weights and properties, indicating insufficient level of automation.

[0004] Therefore, it is essential to invent a low-energy material conveying device. Utility Model Content

[0005] To address the aforementioned technical problems, this utility model provides a low-energy material conveying device, solving the issues that existing material conveying devices still cannot truly achieve low-energy material conveying and the conveying speed cannot be controlled. A low-energy material conveying device includes a conveying support frame, an input end bracket, an output end roller, an input end roller, and a conveyor belt surface, wherein: the input end bracket is fixedly installed at the input end of the conveying support frame, and the output end roller is rotatably installed at the output end of the conveying support frame, with the input end roller slidably installed inside the input end bracket; the conveyor belt surface is fitted over the surfaces of the output end roller and the input end roller.

[0006] The output roller and the input roller are provided with bearing seats at both ends, and the output roller is installed at the output end of the conveying support frame through the bearing seats; the input roller is slidably installed inside the input end bracket through the bearing seats and its position is fixed by the tensioning screws; the output roller and the input roller are connected to the bearing seats through damping bearings.

[0007] Several sets of load-bearing partition plates are fixedly installed on the surface of the conveyor belt, and the load-bearing partition plates are parallel to each other.

[0008] The conveying support frame includes a support frame, a rotating base, a support pole, and an adjusting steel cable. The rotating base is fixedly installed on the outer side of one end near the input end of the support frame, and the lower end of the support pole is rotatably installed on the surface of the rotating base. The upper end of the support pole is fixedly installed on the top of the building. The support base is fixedly installed on the outer side of one end near the output end of the support frame, and the adjusting steel cable is fixedly installed on the surface of the support base. The other end of the adjusting steel cable is wound around the traction motor on the top of the building.

[0009] The input end support includes a mounting frame and a sliding frame, with the mounting frame fixedly installed at the input end of the conveyor support frame and the sliding frame fixedly installed inside the mounting frame; an input end roller is slidably mounted on the sliding frame.

[0010] A support base plate is fixedly installed on the top of the mounting frame, and a material slide plate is fixedly installed on the top of the support base plate. A flexible plate is fixedly installed on the bottom of the material slide plate.

[0011] The internal support frame of the conveyor support frame is a set of steel metal frames, and the support frame can rotate around the rotating base at the bottom of the support pole; the rotation of the support frame is achieved by adjusting the lifting and lowering of the steel cable; the support frame is in standby state when it is in a horizontal state, and in feeding state when the output end of the support frame is lower than the input end; in the feeding state, the material will push the conveyor belt forward under the action of gravity.

[0012] The material slide plate inside the input end bracket is an inclined steel metal plate, and the material slide plate is inclined towards the output end of the conveying support frame; the flexible plate is a rubber strip, and the flexible plate can contact the movable force-bearing partition plate. A flexible pressure sensor is embedded inside the flexible plate; the flexible plate can output an electrical signal once each time it is hit by the force-bearing partition plate.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The conveyor support frame of this utility model provides rigid support for key components such as the input end bracket and the output end roller. Furthermore, the frame tilt angle is adjustable through the synergistic action of the rotating base and adjusting steel cables, allowing the support frame to switch between a horizontal standby state and an inclined feeding state. This utilizes gravity to drive the conveyor belt surface movement, thereby reducing energy consumption. Simultaneously, its steel structure design ensures the stability of the load-bearing partition plate during operation, and its connection to the building via support pillars suppresses vibration. It is a core functional module integrating structural support, energy-saving drive, and dynamic control functions.

[0015] 2. The input end bracket of this utility model achieves sliding installation of the input end roller and tension adjustment of the conveyor belt surface through a sliding frame and tension screw; the rigid connection between the mounting frame and the conveyor support frame ensures structural stability; the material guiding and monitoring system is formed by the support base plate, material sliding plate and flexible plate, realizing smooth material transition and real-time monitoring of the movement status of the force-bearing partition plate. The moving speed of the force-bearing partition plate can be detected by the flexible plate, so as to control the movement speed of the conveyor belt surface and the force-bearing partition plate by adjusting the inclination of the conveyor support frame; finally, working in conjunction with the conveyor support frame, the conveying efficiency is optimized by adjusting the position of the input end roller and the inclination angle of the frame. It is a structure that integrates structural support, tension adjustment, material guidance and operation monitoring. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model.

[0017] Figure 2 This is a structural schematic diagram of the conveyor support frame of this utility model.

[0018] Figure 3 This is a schematic diagram of the structure of the input end bracket of this utility model.

[0019] In the picture:

[0020] 1. Conveyor support frame, 2. Input end bracket, 3. Output end roller, 4. Input end roller, 5. Tensioning screw, 6. Conveyor belt surface, 7. Force-bearing partition plate, 11. Support frame, 12. Rotating base, 13. Supporting upright, 14. Supporting base, 15. Adjustment steel cable, 21. Mounting frame, 22. Sliding frame, 23. Supporting base plate, 24. Material sliding plate, 25. Flexible plate. Detailed Implementation

[0021] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0022] As attached Figure 1 To be continued Figure 3 As shown.

[0023] This utility model provides a low-energy material conveying device, including a conveying support frame 1, an input end bracket 2, an output end roller 3, an input end roller 4, and a conveyor belt surface 6, wherein: the input end bracket 2 is fixedly installed at the input end of the conveying support frame 1, and the output end roller 3 is rotatably installed at the output end of the conveying support frame 1, and the input end roller 4 is slidably installed inside the input end bracket 2; the conveyor belt surface 6 is sleeved on the surfaces of the output end roller 3 and the input end roller 4.

[0024] Bearing seats are provided at both ends of the output roller 3 and the input roller 4, and the output roller 3 is installed at the output end of the conveying support frame 1 through the bearing seats; the input roller 4 is slidably installed inside the input bracket 2 through the bearing seats and its position is fixed by the tensioning screw 5; the output roller 3 and the input roller 4 are connected to the bearing seats through the damping bearing.

[0025] Several sets of load-bearing partition plates 7 are fixedly installed on the surface of the conveyor belt 6, and the load-bearing partition plates 7 are parallel to each other.

[0026] The conveying support frame 1 includes a support frame 11, a rotating base 12, a support pole 13, a support base 14, and an adjusting steel cable 15. The rotating base 12 is fixedly installed on the outer side of one end near the input end of the support frame 11, and the lower end of the support pole 13 is rotatably installed on the surface of the rotating base 12. The upper end of the support pole 13 is fixedly installed on the top of the building. The support base 14 is fixedly installed on the outer side of one end near the output end of the support frame 11, and the adjusting steel cable 15 is fixedly installed on the surface of the support base 14. The other end of the adjusting steel cable 15 is wound around the traction motor on the top of the building.

[0027] The input end bracket 2 includes a mounting frame 21 and a sliding frame 22. The mounting frame 21 is fixedly installed at the input end of the conveying support frame 1, and the sliding frame 22 is fixedly installed inside the mounting frame 21. An input end roller 4 is slidably installed on the sliding frame 22.

[0028] A support base plate 23 is fixedly installed above the mounting frame 21, and a material slide plate 24 is fixedly installed above the support base plate 23. A flexible plate 25 is fixedly installed at the bottom of the material slide plate 24.

[0029] The internal support frame 11 of the conveyor support frame 1 is a set of steel metal frames, and the support frame 11 can rotate around the rotating base 12 as the center point at the bottom of the support pole 13; the rotation of the support frame 11 is achieved by adjusting the lifting and lowering of the steel cable 15; the support frame 11 is in standby state when it is in a horizontal state, and in feeding state when the output end of the support frame 11 is lower than the input end; in the feeding state, the material will push the conveyor belt surface 6 forward under the action of gravity.

[0030] The material slide plate 24 inside the input end bracket 2 is an inclined steel metal plate, and the material slide plate 24 is inclined towards the output end of the conveying support frame 1; the flexible plate 25 is a rubber strip, and the flexible plate 25 can contact the movable force-bearing partition plate 7. A flexible pressure sensor is embedded inside the flexible plate 25; the flexible plate 25 can output an electrical signal once each time it is hit by the force-bearing partition plate 7.

[0031] This low-energy material conveying device adopts a working principle combining gravity drive and intelligent speed regulation: by adjusting the steel cable 15 to control the tilt angle of the conveyor support frame 1 with the rotating base 12 as the fulcrum, the material pushes the conveyor belt surface 6 with the force-bearing partition plate 7 under the action of gravity; the flexible sensor in the flexible plate 25 monitors the frequency of the partition plate passing through in real time, and adjusts the tilt angle to control the conveying speed. When the device is in standby mode, the support frame 1 returns to a horizontal state to achieve zero energy consumption. The entire system significantly reduces energy consumption while ensuring conveying efficiency through the synergistic effect of mechanical structure optimization and intelligent regulation.

[0032] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution described in this utility model, falls within the protection scope of this utility model.

Claims

1. A low energy material conveying device, characterized by: It includes a conveyor support frame (1), an input end bracket (2), an output end roller (3), an input end roller (4), and a conveyor belt surface (6), wherein: the input end bracket (2) is fixedly installed at the input end of the conveyor support frame (1), and the output end roller (3) is rotatably installed at the output end of the conveyor support frame (1), and the input end roller (4) is slidably installed inside the input end bracket (2); the conveyor belt surface (6) is fitted on the surfaces of the output end roller (3) and the input end roller (4).

2. A low energy consumption material conveying device as claimed in claim 1, characterized in that The output roller (3) and the input roller (4) are provided with bearing seats at both ends, and the output roller (3) is installed at the output end of the conveying support frame (1) through the bearing seats; the input roller (4) is slidably installed inside the input bracket (2) through the bearing seats, and its position is fixed by the tension screw (5); the output roller (3) and the input roller (4) are connected to the bearing seats through the damping bearing.

3. A low energy consumption material conveying device as claimed in claim 1, characterized in that Several sets of force-bearing partition plates (7) are fixedly installed on the surface of the conveyor belt (6), and the force-bearing partition plates (7) are parallel to each other.

4. A low energy consumption material conveying device as claimed in claim 1, characterized in that The transmission support frame (1) includes a support frame (11), a rotating base (12), a support pole (13), a support base (14), and an adjusting steel cable (15). The rotating base (12) is fixedly installed on the outside of one end near the input end of the support frame (11), and the lower end of the support pole (13) is rotatably installed on the surface of the rotating base (12). The upper end of the support pole (13) is fixedly installed on the top of the building. The support base (14) is fixedly installed on the outside of one end near the output end of the support frame (11), and the adjusting steel cable (15) is fixedly installed on the surface of the support base (14). The other end of the adjusting steel cable (15) is wound around the traction motor on the top of the building.

5. A low energy consumption material conveying device as claimed in claim 1, characterized in that The input end bracket (2) includes a mounting frame (21) and a sliding frame (22), and the mounting frame (21) is fixedly installed at the input end of the conveying support frame (1), and the sliding frame (22) is fixedly installed inside the mounting frame (21); an input end roller (4) is slidably installed on the sliding frame (22).

6. A low energy consumption material conveying device as claimed in claim 5, characterized in that: A support base plate (23) is fixedly installed above the mounting frame (21), and a material slide plate (24) is fixedly installed above the support base plate (23). A flexible plate (25) is fixedly installed at the bottom of the material slide plate (24).

7. A low energy consumption material conveying device as claimed in claim 4, characterized in that The internal support frame (11) of the conveyor support frame (1) is a set of steel metal frames, and the support frame (11) can rotate at the bottom of the support pole (13) with the rotating base (12) as the center point; the rotation of the support frame (11) is achieved by adjusting the lifting and lowering of the steel cable (15); the support frame (11) is in a standby state when it is in a horizontal state, and in a feeding state when the output end of the support frame (11) is lower than the input end; when the support frame (11) is in the feeding state, the material will push the conveyor belt surface (6) forward under the action of gravity.

8. A low energy consumption material conveying device as claimed in claim 6, characterized in that The material slide plate (24) inside the input end bracket (2) is an inclined steel metal plate, and the material slide plate (24) is inclined towards the output end of the conveying support frame (1); the flexible plate (25) is a rubber strip, and the flexible plate (25) can contact the moving force-bearing partition plate (7). A flexible pressure sensor is embedded inside the flexible plate (25); the flexible plate (25) can output an electrical signal once when it is hit by the force-bearing partition plate (7).

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