Efficient arrangement and output device for corrugated box production

Abstract

The utility model relates to corrugated case production technical field discloses a kind of efficient arrangement output device of corrugated case production, including frame, the frame top is provided with conveyor belt, the top of conveyor belt is fixedly connected with limiting component, the side of the frame is provided with transmission component, the transmission component includes transmission case, the motor one is arranged in the transmission case, the drive end of the motor one is fixedly connected with fixed ring, the fixed ring top is fixedly connected with multiple transmission rod one, multiple transmission rod one side is fixedly connected with bearing one, the bearing one is rotatably connected with fixed block one, the fixed block one is fixedly connected planetary gear assembly. In the utility model, transmission component adopts planetary gear transmission, can accurately distribute power, flexibly adjust conveyor belt speed, transmission is stable and reliable, reduces fault downtime, effectively improves corrugated case conveying efficiency.

Description

Technical Field

[0001] This utility model relates to the field of corrugated cardboard box production technology, and in particular to a high-efficiency arrangement and output device for corrugated cardboard box production. Background Technology

[0002] This invention relates to a high-efficiency arrangement and output device for corrugated cardboard box production, an automated piece of equipment applied in the corrugated cardboard box production process. Through sensor detection, motor drive, and control system technologies, it arranges the produced corrugated cardboard boxes in an orderly manner and outputs them quickly and neatly. This device reduces manual intervention, improves the efficiency and accuracy of corrugated cardboard box production, and belongs to the field of corrugated cardboard box production technology, as well as the fields of packaging equipment and automation equipment, providing support for the efficient production of packaging products.

[0003] A high-efficiency arrangement and output device for corrugated cardboard box production typically includes: a conveyor belt mechanism for transporting cardboard boxes, a sensor assembly for detecting the position and status of cardboard boxes, a mechanical structure such as a pusher or lever to achieve orderly arrangement, a motor and transmission system for driving the operation of each component, and a PLC control system for coordinating and controlling the overall process. Some devices are also equipped with a buffer storage area to balance the production rhythm.

[0004] Currently, the transmission components of traditional equipment may cause uneven power distribution and low transmission efficiency, resulting in unstable speed of the conveyor belt and conveyor rollers, which can easily lead to jamming and accumulation of cartons during transportation. The limiting components of traditional equipment are difficult to adjust the height of the height limit block flexibly, and cannot accurately adapt to different sizes of cartons, making the cartons easy to tilt and fall during transportation. This not only affects the arrangement effect, but also reduces production efficiency, increases manual intervention and defect rate. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a high-efficiency arrangement and output device for corrugated carton production, which aims to improve the problems of uneven power distribution and low transmission efficiency in existing equipment, resulting in unstable speed of conveyor belts and conveyor rollers, difficulty in flexibly adjusting the height of height limit blocks, and inability to accurately adapt to different specifications of carton.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A high-efficiency arrangement and output device for corrugated cardboard box production includes a frame, a conveyor belt at the top of the frame, a limit assembly fixedly connected to the top of the conveyor belt, a transmission assembly on one side of the frame, the transmission assembly including a transmission box, a motor inside the transmission box, a fixed ring fixedly connected to the drive end of the motor, a plurality of transmission rods fixedly connected to the top of the fixed ring, a bearing fixedly connected to one side of the plurality of transmission rods, a fixed block rotatably connected to the bearing, and a planetary gear assembly fixedly connected to the fixed block.

[0008] As a further description of the above technical solution:

[0009] The limiting component includes a second motor, a second transmission rod rotatably connected to the drive end of the second motor, a main bevel gear fixedly connected to one side of the second transmission rod, a secondary bevel gear abutting against the main bevel gear, the main bevel gear and the secondary bevel gear meshing, and a threaded rod fixedly connected inside the secondary bevel gear.

[0010] As a further description of the above technical solution:

[0011] The bottom end of the threaded rod is rotatably connected to a threaded rod fixing block, the top end of the threaded rod is fixedly connected to a limiting block, the outer wall of the threaded rod is threadedly connected to a height limiting block, a support rod is provided on one side of the height limiting block, and the height limiting block is slidably connected to the outer wall of the support rod.

[0012] As a further description of the above technical solution:

[0013] The planetary gear assembly includes a main gear, which is fixedly connected to the drive end of the motor, and multiple fixing rods are fixedly connected to the bottom of the fixing ring.

[0014] As a further description of the above technical solution:

[0015] A bearing is fixedly connected to one side of each of the multiple fixed rods, and a fixed block is rotatably connected to the bottom of each bearing. A secondary gear is fixedly connected to the fixed block.

[0016] As a further description of the above technical solution:

[0017] The conveyor belt includes a conveyor gear, which is disposed inside the conveyor belt. A rack is fixedly connected to the inner side of the conveyor belt, and the conveyor gear meshes with the rack.

[0018] As a further description of the above technical solution:

[0019] The conveyor belt also includes multiple conveyor rollers, and rubber blocks are fixedly connected to the outer walls of the multiple conveyor rollers.

[0020] As a further description of the above technical solution:

[0021] A transmission rod three is fixedly connected to the bottom of the auxiliary gear, a connecting rod is fixedly connected to the bottom end of the transmission rod three, and a conveying roller is fixedly connected to one end of the connecting rod.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, the transmission component utilizes planetary gears and multi-bar linkage to precisely distribute power, ensuring stable operation of components such as conveyor rollers and improving conveying efficiency; the gear meshing adapts to different speed requirements, flexibly adjusting the conveyor belt speed; the compact structure optimizes the spatial layout of the device, and the stable transmission reduces malfunctions, ensuring efficient and smooth output of corrugated cardboard boxes.

[0024] 2. In this utility model, the limiting component is driven by a second motor, which is transmitted through a bevel gear and a threaded rod. The height limiting block rises and falls along the support rod, which can accurately control the passing height of corrugated cartons and standardize the conveying posture. It is suitable for cartons of different specifications, avoids conveying chaos, improves the neatness of the output arrangement, helps efficient production, and ensures the stability of subsequent packaging processes. Attached Figure Description

[0025] Figure 1 This is a main body diagram of a high-efficiency arrangement and output device for corrugated cardboard box production proposed in this utility model;

[0026] Figure 2 This is a cross-sectional schematic diagram of a high-efficiency arrangement and output device for corrugated cardboard box production proposed in this utility model;

[0027] Figure 3 This is a schematic diagram of the planetary gear assembly of a high-efficiency arrangement output device for corrugated cardboard box production proposed in this utility model;

[0028] Figure 4 This is a schematic diagram of the limiting device of a high-efficiency arrangement output device for corrugated cardboard box production proposed in this utility model;

[0029] Figure 5 This is a schematic diagram of the conveyor belt structure of a high-efficiency arrangement and output device for corrugated cardboard box production proposed in this utility model.

[0030] Legend:

[0031] 1. Frame; 2. Conveyor belt; 3. Limiting assembly; 4. Transmission assembly; 5. Transmission box; 6. Motor 1; 7. Fixing ring; 8. Transmission rod 1; 9. Bearing 1; 10. Fixing block 1; 11. Planetary gear assembly; 12. Motor 2; 13. Transmission rod 2; 14. Main bevel gear; 15. Secondary bevel gear; 16. Threaded rod; 17. Threaded rod fixing block; 18. Limiting block; 19. Height limiting block; 20. Support rod; 21. Main gear; 22. Fixing rod 2; 23. Bearing 2; 24. Fixing block 2; 25. Secondary gear; 26. Transmission gear; 27. Rack; 28. Transmission roller; 29. ​​Rubber block; 30. Transmission rod 3; 31. Connecting rod. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Reference Figure 1-3 This utility model provides an embodiment of a high-efficiency arrangement and output device for corrugated cardboard box production, comprising a frame 1, a conveyor belt 2 at the top of the frame 1, a limit assembly 3 fixedly connected to the top of the conveyor belt 2, and a transmission assembly 4 on one side of the frame 1. The transmission assembly 4 is the core part for power transmission and conversion, transmitting the power of the motor 6 to the conveyor belt 2, conveyor rollers 28, and other actuators to realize the conveying and arrangement of corrugated cardboard boxes and coordinate the operation of various parts of the device. The transmission assembly 4 includes a transmission box 5, inside which the motor 6 is housed. A fixed ring 7 is fixedly connected to the drive end of the motor 6, and multiple transmission rods 8 are fixedly connected to the top of the fixed ring 7. A bearing 9 is fixedly connected to one side of each of the multiple transmission rods 8, and a fixed block 10 is rotatably connected to the bearing 9. The fixed block 10 is fixedly connected to a planetary gear assembly 11.

[0034] The planetary gear assembly 11 processes the power input from the motor 6 by changing speed and reversing direction. Through the meshing transmission of the main gear 21 and the auxiliary gear 25, it realizes power output at different speeds and directions, adapting to the power requirements of different parts of the device. The planetary gear assembly 11 includes a main gear 21, which is fixedly connected to the drive end of the motor 6. Multiple fixed rods 22 are fixedly connected to the bottom of the fixed ring 7. A bearing 23 is fixedly connected to one side of the multiple fixed rods 22. A fixed block 24 is rotatably connected to the bottom of the bearing 23. A auxiliary gear 25 is fixedly connected to the fixed block 24. A transmission rod 30 is fixedly connected to the bottom of the auxiliary gear 25. A connecting rod 31 is fixedly connected to the bottom end of the transmission rod 30. A conveyor roller 28 is fixedly connected to one end of the connecting rod 31.

[0035] Reference Figure 2 , Figure 4 and Figure 5The limiting component 3 restricts the position and height of the corrugated boxes on the conveyor belt 2, ensuring that the posture and position of the corrugated boxes are standardized during the conveying process, facilitating subsequent arrangement and output. The limiting component 3 includes a second motor 12, with a transmission rod 13 rotatably connected to the drive end of the second motor 12. A main bevel gear 14 is fixedly connected to one side of the transmission rod 13, and a secondary bevel gear 15 abuts against the main bevel gear 14. The main bevel gear 14 and the secondary bevel gear 15 mesh with each other. A threaded rod 16 is fixedly connected inside the secondary bevel gear 15. The main bevel gear 14 and the secondary bevel gear 15 are key components that change the direction of power in the transmission structure and realize the transmission of power to the threaded rod 16. A threaded rod fixing block 17 is rotatably connected to the bottom end of the threaded rod 16, and a limiting block 18 is fixedly connected to the top end of the threaded rod 16. A height limiting block 19 is threadedly connected to the outer wall of the threaded rod 16, and a support rod 20 is provided on one side of the height limiting block 19. The height limiting block 19 is slidably connected to the outer wall of the support rod 20.

[0036] The conveyor belt 2 includes a conveyor gear 26, which is located inside the conveyor belt 2. A rack 27 is fixedly connected to the inner side of the conveyor belt 2. The rack 27 meshes with the conveyor gear 26 and moves linearly under the drive of the conveyor gear 26, thereby driving the entire conveyor belt to circulate and realize the conveying of corrugated boxes. The conveyor gear 26 meshes with the rack 27. The conveyor belt 2 also includes multiple conveyor rollers 28. Rubber blocks 29 are fixedly connected to the outer wall of the multiple conveyor rollers 28. The rubber blocks 29 increase the friction between the conveyor rollers 28 and the corrugated boxes, making the conveying of corrugated boxes more stable and less prone to slippage. At the same time, it can also buffer and protect the corrugated boxes to a certain extent.

[0037] Working principle: First, after motor 6 starts, the drive end directly drives the main gear 21 and the fixed ring 7 to rotate synchronously. The main gear 21, as the sun gear of the planetary gear assembly 11, provides initial power to the system. The fixed ring 7 of the planetary gear assembly 11 drives the bearing 23 and the secondary gear 25 to revolve around the main gear 21 through the fixed rod 22. The secondary gear 25 meshes with the main gear 21 and rotates on its own axis while revolving around the main gear, forming a planetary gear transmission structure. This design allows the secondary gear 25 to output power at different speeds to meet diverse transmission needs. The rotation of the secondary gear 25 is transmitted to the conveyor roller 28 through the transmission rod 30 and the connecting rod 31, driving the conveyor roller 28 to rotate, thereby driving the conveyor belt 2 to run. Meanwhile, the transmission rod 8 at the top of the fixed ring 7 transmits power to other related components through the bearing 9 and the fixed block 10, realizing multi-directional power distribution. By adjusting the gear ratio between the main gear 21 and the auxiliary gear 25, the rotation speed of the conveyor roller 28 can be precisely controlled, thereby adjusting the conveying speed of the conveyor belt 2 to meet the production needs of corrugated boxes of different specifications.

[0038] After the motor 12 of the limiting assembly 3 starts, it drives the transmission rod 13 to rotate, which in turn drives the main bevel gear 14 to rotate synchronously. The main bevel gear 14 meshes with the auxiliary bevel gear 15, converting the horizontal rotational motion into a vertical rotational motion, driving the threaded rod 16 to rotate. The rotation of the threaded rod 16 causes the height limiting block 19, which is threaded to it, to move linearly up and down along the support rod 20. By controlling the forward and reverse rotation and the number of rotations of the motor 12, the height position of the height limiting block 19 can be precisely adjusted. When the corrugated carton is conveyed to the area below the limiting assembly 3 via the conveyor belt 2, the height limiting block 19 restricts the passage of cartons exceeding the set height, ensuring that all cartons are arranged and output at a uniform height. The limiting block 18 prevents the height limiting block 19 from rising excessively, protecting the safe operation of the mechanism. The support rod 20 provides vertical guidance for the height limiting block 19, ensuring its smooth lifting process. At the same time, the transmission gear 26 inside the conveyor belt 2 meshes with the rack 27, ensuring the stability of the conveyor belt operation and assisting the limiting assembly in achieving precise control.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high efficiency arrangement and output device for corrugated box production, comprising a frame (1), characterized in that: The top of the frame (1) is provided with a conveyor belt (2), and the top of the conveyor belt (2) is fixedly connected with a limit assembly (3). A transmission assembly (4) is provided on one side of the frame (1). The transmission assembly (4) includes a transmission box (5). A motor (6) is provided inside the transmission box (5). A fixed ring (7) is fixedly connected to the drive end of the motor (6). A plurality of transmission rods (8) are fixedly connected to the top of the fixed ring (7). A bearing (9) is fixedly connected to one side of the plurality of transmission rods (8). A fixed block (10) is rotatably connected to the bearing (9). A planetary gear assembly (11) is fixedly connected to the fixed block (10).

2. The high efficient arrangement and output device for corrugated box production according to claim 1, characterized in that: The limiting component (3) includes a second motor (12), and a second transmission rod (13) is rotatably connected to the driving end of the second motor (12). A main bevel gear (14) is fixedly connected to one side of the second transmission rod (13). The main bevel gear (14) abuts against a secondary bevel gear (15). The main bevel gear (14) and the secondary bevel gear (15) mesh with each other. A threaded rod (16) is fixedly connected inside the secondary bevel gear (15).

3. The high-efficiency arrangement and output device for corrugated cardboard box production according to claim 2, characterized in that: The bottom end of the threaded rod (16) is rotatably connected to a threaded rod fixing block (17), the top end of the threaded rod (16) is fixedly connected to a limiting block (18), the outer wall of the threaded rod (16) is threadedly connected to a height limiting block (19), a support rod (20) is provided on one side of the height limiting block (19), and the height limiting block (19) is slidably connected to the outer wall of the support rod (20).

4. The efficient arrangement and output device for corrugated box production according to claim 1, characterized in that: The planetary gear assembly (11) includes a main gear (21), which is fixedly connected to the drive end of the motor (6), and a plurality of fixing rods (22) are fixedly connected to the bottom of the fixing ring (7).

5. The efficient arrangement and output device for corrugated box production according to claim 4, characterized in that: A bearing (23) is fixedly connected to one side of each of the two fixed rods (22), and a fixed block (24) is rotatably connected to the bottom of the bearing (23), and a secondary gear (25) is fixedly connected to the fixed block (24).

6. The efficient arrangement and output device for corrugated box production according to claim 1, characterized in that: The conveyor belt (2) includes a transmission gear (26), which is disposed inside the conveyor belt (2). A rack (27) is fixedly connected to the inner side of the conveyor belt (2), and the transmission gear (26) meshes with the rack (27).

7. The efficient arrangement and output device for corrugated box production according to claim 1, characterized in that: The conveyor belt (2) also includes multiple conveyor rollers (28), and rubber blocks (29) are fixedly connected to the outer walls of the multiple conveyor rollers (28).

8. The efficient arrangement and output device for corrugated box production according to claim 5, characterized in that: The bottom of the auxiliary gear (25) is fixedly connected to a transmission rod three (30), the bottom end of the transmission rod three (30) is fixedly connected to a connecting rod (31), and one end of the connecting rod (31) is fixedly connected to a conveyor roller (28).

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