A fabric processing pile orientation combing device

Abstract

This utility model relates to the technical field of fabric processing equipment and discloses a fabric processing pile orientation combing device, including a machine body, which includes a processing table; a dual-path fabric conveying mechanism that simultaneously conveys coral fleece fabric from both sides in a dual-path manner; at least three sets of rotary combing mechanisms; a drive structure; and a linkage component, one end of which is connected to the drive structure and the other end of which connects to the three sets of rotary combing mechanisms. When the drive structure drives the dual-path fabric conveying mechanism, the linkage component can cause the three sets of rotary combing mechanisms to rotate synchronously. When the three sets of rotary combing mechanisms rotate synchronously, they can simultaneously and continuously orient the coral fleece surface of the coral fleece fabric conveyed by the dual-path fabric conveying mechanism. Through the drive structure and linkage component, the dual-path fabric conveying mechanism and the three sets of rotary combing mechanisms achieve fully automatic coordinated operation, and the entire process from fabric conveying to pile orientation combing requires no manual intervention.

Description

Technical Field

[0001] This utility model relates to the technical field of fabric processing equipment, specifically to a fabric processing pile orientation combing device. Background Technology

[0002] Coral fleece is a new type of fabric. As the name suggests, it is a textile fabric with a coral-like fleece surface, and it has a delicate texture and a soft feel.

[0003] After processing, coral fleece fabric needs to have its surface nap combed in a specific direction to make it look nice. However, in the production workshop, the nap of coral fleece fabric is mostly combed by workers by hand using brushes. This manual combing method not only consumes a lot of manpower, but also results in low work efficiency.

[0004] Based on this, a directional combing device for fabric processing is proposed. Utility Model Content

[0005] The present invention aims to solve the problems mentioned in the background art by providing a directional combing device for fabric processing, which addresses the issue that the nap of coral fleece fabric is mostly combed manually by workers using brushes, a method that not only consumes a lot of manpower but also leads to low work efficiency.

[0006] The specific technical solution is as follows:

[0007] A fabric processing pile orientation combing device, comprising:

[0008] The machine body includes a processing table and support legs fixedly installed at the four corners of the bottom of the processing table;

[0009] A dual-path fabric conveying mechanism, which is U-shaped and has an internal cavity, is installed on the processing table. The dual-path fabric conveying mechanism conveys the coral fleece fabric simultaneously from both sides in a dual-path manner.

[0010] At least three sets of rotary combing mechanisms are mounted on the processing table. The three sets of rotary combing mechanisms are located above the dual-path fabric conveying mechanism and correspond to the cavity of the dual-path fabric conveying mechanism.

[0011] A drive structure, mounted on the processing table, is used to drive the dual-path fabric conveying mechanism;

[0012] The linkage component has one end connected to the drive structure and the other end connected to three sets of rotary combing mechanisms.

[0013] When the drive structure drives the dual-path fabric conveying mechanism, it can make three sets of rotary combing mechanisms rotate synchronously through the linkage component. When the three sets of rotary combing mechanisms rotate synchronously, they can continuously and directionally comb the coral fleece surface of the coral fleece fabric conveyed by the dual-path fabric conveying mechanism.

[0014] As a preferred embodiment of this utility model, the upper surface of the processing table has upwardly extending side panels on both sides;

[0015] Both bottom ends of the two side panels are provided with lower shaft holes;

[0016] The dual-path fabric conveying mechanism includes two conveying shafts, which are rotatably installed in two oppositely arranged lower shaft holes, and both ends of the two conveying shafts extend outward.

[0017] A first conveying roller and a second conveying roller are fixedly installed on both sides of the two conveying shafts, and the two sets of oppositely arranged first and second conveying rollers are both located in the inner cavity of the processing table.

[0018] A conveyor belt is fitted between the two sets of opposing first and second conveyor rollers;

[0019] When the two conveyor belts move in a transmission manner, the lower surfaces of both conveyor belts slide in contact with the bottom of the inner cavity of the processing table.

[0020] As a preferred embodiment of this utility model, the outer surfaces of both conveyor belts have an anti-slip frosted layer.

[0021] As a preferred embodiment of this utility model, three upper shaft holes are provided on the upper part of the two side panels, and the three upper shaft holes are equidistantly arranged.

[0022] All three sets of rotary combing mechanisms include combing roller shafts, and the two ends of the three combing roller shafts are respectively rotatably installed in the upper shaft holes arranged opposite to each other and extend outward.

[0023] Each of the three combing rollers is fitted with a brush sleeve, and the outer surface of each of the three brush sleeves has a number of bristles.

[0024] As a preferred embodiment of this utility model, limit sleeves are fitted onto the inner sides of the shafts at both ends of the three combing rollers, and the three sets of limit sleeves are all located in the inner cavity of the processing table.

[0025] In a preferred embodiment of this utility model, all three brush sleeves are positioned between two conveyor shafts and two conveyor belts.

[0026] As a preferred embodiment of this utility model, when the three combing rollers rotate, the three brush sleeves can rotate synchronously with the corresponding combing rollers, and during the rotation, the bristles continuously strike and contact the coral fleece surface to directionally comb the coral fleece surface.

[0027] As a preferred embodiment of the present invention, the driving structure includes a drive motor, which is disposed on the outer side wall of one of the side panels and corresponds to one of the conveying shafts. The output shaft of the drive motor is fixedly connected to the shaft end of the corresponding conveying shaft.

[0028] A motor bracket is fixedly installed on the drive motor, and the support rod of the motor bracket is fixedly installed on the side wall of the corresponding side panel.

[0029] As a preferred embodiment of this utility model, the linkage component includes an active linkage part installed on the conveyor shaft and a driven linkage part installed between the three sets of rotary combing mechanisms;

[0030] While the output shaft of the drive motor is working, the two conveyor belts and three brush sleeves can move synchronously through the active linkage part and the driven linkage part of the linkage component.

[0031] As a preferred embodiment of the present invention, the active linkage part of the linkage component includes an active double-groove synchronous pulley fixedly installed on the conveying shaft and on the shaft facing the drive motor, and an active synchronous belt sleeved and installed in one of the grooves of the active double-groove synchronous pulley.

[0032] The driven linkage part of the linkage assembly includes a first driven double groove synchronous wheel, a second driven double groove synchronous wheel, and a third driven double groove synchronous wheel, which are respectively fixedly installed on the shafts of the three combing roller shafts and facing the side of the driving double groove synchronous wheel, as well as a first driven synchronous belt and a second driven synchronous belt sleeved in the grooves of the first driven double groove synchronous wheel, the second driven double groove synchronous wheel, and the third driven double groove synchronous wheel;

[0033] The first driven synchronous belt and the second driven synchronous belt are staggered.

[0034] The active synchronous belt is sleeved and installed in the other groove of the first driven double-groove synchronous pulley at the end away from the active double-groove synchronous pulley;

[0035] The active synchronization belt and the first driven synchronization belt are staggered.

[0036] The active double-groove synchronous pulley, the first driven double-groove synchronous pulley, the second driven double-groove synchronous pulley, and the third driven double-groove synchronous pulley are located in the same vertical plane.

[0037] This utility model has the following beneficial effects:

[0038] (1) In this utility model, the dual-path fabric conveying mechanism conveys the coral fleece fabric on both sides in a dual-path manner. With the anti-slip frosted layer on the outside of the conveyor belt, it can greatly enhance the stability of the fabric during conveying, effectively prevent the fabric from slipping or shifting, and ensure that the fabric can continuously and accurately enter the combing area, thereby improving processing efficiency and processing accuracy.

[0039] (2) In this utility model, the three sets of rotating combing mechanisms rotate synchronously, and the brush sleeve is in a reasonable combing position, which can continuously and evenly comb the coral fleece fabric.

[0040] At the same time, the limiting sleeve prevents the combing roller shaft from shifting axially, ensuring that the brush always acts precisely on the pile surface, so that the pile direction is consistent after combing, improving the appearance quality and feel of the fabric.

[0041] (3) In this utility model, the drive structure realizes the synchronous operation of the dual-path fabric conveying mechanism and the three sets of rotary combing mechanisms through the linkage component, without the need to set up multiple drive sources, which simplifies the structure of the device.

[0042] Furthermore, the linkage component adopts a transmission method that uses a synchronous pulley and a synchronous belt, which has high transmission efficiency and small error, ensuring a high degree of coordination between the conveying action and the combing action, and reducing energy loss.

[0043] (4) In this utility model, the dual-path fabric conveying mechanism and the three sets of rotary combing mechanisms are fully automated and coordinated through the drive structure and linkage components. The entire process from fabric conveying to directional combing of the fluff does not require manual intervention.

[0044] It avoids the problem of unstable combing quality caused by uneven force and directional deviation during manual combing, and significantly reduces labor costs. At the same time, it enables continuous batch processing and significantly improves overall production efficiency. Attached Figure Description

[0045] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0046] Figure 2 This is a three-dimensional schematic diagram of the combination of the dual-path fabric conveying mechanism, three sets of rotary combing mechanisms, drive structure and linkage components of this utility model.

[0047] Figure 3 This is a three-dimensional schematic diagram of the dual-path fabric conveying mechanism of this utility model;

[0048] Figure 4 This is a three-dimensional schematic diagram of the combination of the driven linkage part of the three sets of rotary combing mechanisms and linkage components of this utility model.

[0049] Figure 5 This is a three-dimensional schematic diagram of the body of this utility model.

[0050] In the picture:

[0051] 10. Machine body; 101. Processing table; 1011. Side panel; 1012. Lower shaft hole; 1013. Upper shaft hole; 102. Support leg; 20. Dual-path fabric conveying mechanism; 201. Conveyor shaft; 202. First conveyor roller; 203. Second conveyor roller; 204. Conveyor belt; 30. Rotary combing mechanism; 301. Combing roller shaft; 302. Brush sleeve; 303. Limiting sleeve; 40. Drive structure; 401. Drive motor; 402. Motor bracket; 50. Linkage assembly; 501. Active double-groove synchronous pulley; 502. First driven double-groove synchronous pulley; 503. Second driven double-groove synchronous pulley; 504. Third driven double-groove synchronous pulley; 505. Active synchronous belt; 506. First driven synchronous belt; 507. Second driven synchronous belt. Detailed Implementation

[0052] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0053] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0054] In the accompanying drawings of this utility model, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," "right," "inner," and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0055] In the description of this utility model, unless otherwise explicitly specified and limited, the term "connection" or similar designation indicating the connection relationship between components should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example

[0056] like Figures 1-5 As shown in the figure, an embodiment of the present invention provides a fabric processing pile orientation combing device, comprising:

[0057] The machine body 10 includes a processing table 101 and support legs 102 fixedly installed at the four corners of the bottom of the processing table 101;

[0058] The dual-path fabric conveying mechanism 20 is U-shaped with an internal cavity and is installed on the processing table 101. The dual-path fabric conveying mechanism 20 conveys the coral fleece fabric simultaneously from both sides in a dual-path manner.

[0059] At least three sets of rotary combing mechanisms 30 are mounted on the processing table 101. The three sets of rotary combing mechanisms 30 are located above the dual-path fabric conveying mechanism 20 and correspond to the cavity of the dual-path fabric conveying mechanism 20.

[0060] The drive structure 40 is mounted on the processing table 101 and is used to drive the dual-path fabric conveying mechanism 20.

[0061] The linkage component 50 is connected at one end to the drive structure 40 and at the other end to three sets of rotary combing mechanisms 30.

[0062] When the drive structure 40 drives the dual-path fabric conveying mechanism 20, it can make the three sets of rotary combing mechanisms 30 rotate synchronously through the linkage component 50. When the three sets of rotary combing mechanisms 30 rotate synchronously, they can simultaneously and continuously comb the coral fleece surface of the coral fleece fabric conveyed by the dual-path fabric conveying mechanism 20 in a directional manner.

[0063] In this embodiment, when the device is started, the drive structure 40 installed on the processing table 101 starts to run, and its primary function is to drive the dual-path fabric conveying mechanism 20 to work.

[0064] One end of the coral fleece fabric can be clamped and installed between the processing table 101 and the dual-path fabric conveying mechanism 20, and the coral fleece fabric is conveyed by the dual-path fabric conveying mechanism 20.

[0065] Since one end of the linkage component 50 is connected to the drive structure 40 and the other end is connected to the three sets of rotary combing mechanisms 30, the drive structure 40 drives the dual-path fabric conveying mechanism 20 and drives the three sets of rotary combing mechanisms 30 to rotate synchronously through the linkage component 50.

[0066] At this time, the dual-path fabric conveying mechanism 20 conveys the coral fleece fabric on both sides in a dual-path manner, so that the fabric continuously enters the device.

[0067] The three sets of rotary combing mechanisms 30 located above the dual-path fabric conveying mechanism 20 and corresponding to the cavity will continuously comb the coral fleece surface of the conveyed coral fleece fabric in a directional manner during synchronous rotation, and finally complete the combing process of the fabric fleece. Example

[0068] like Figures 1-5 As shown, improvements are made based on Example 1:

[0069] Furthermore, both sides of the upper surface of the processing table 101 have upwardly extending side panels 1011;

[0070] Both ends of the bottom of the two side panels 1011 are provided with lower shaft holes 1012;

[0071] The dual-path fabric conveying mechanism 20 includes two conveying shafts 201, which are rotatably installed in two oppositely arranged lower shaft holes 1012, and both ends of the two conveying shafts 201 extend outward.

[0072] Two conveyor shafts 201 are respectively fixedly installed on both sides of a first conveyor roller 202 and a second conveyor roller 203, and the two sets of oppositely arranged first conveyor rollers 202 and second conveyor rollers 203 are both located in the inner cavity of the processing table 101.

[0073] A conveyor belt 204 is fitted between the two sets of oppositely arranged first conveyor rollers 202 and second conveyor rollers 203;

[0074] When the two conveyor belts 204 move in a transmission manner, the lower surfaces of both conveyor belts 204 slide in contact with the bottom of the inner cavity of the processing table 101.

[0075] In this embodiment, the first conveying roller 202 and the second conveying roller 203, which are fixed on both sides of the two conveying shafts 201 respectively, cooperate with the two sets of oppositely arranged conveyor belts 204 to form a dual-path conveying structure.

[0076] When the conveyor shaft 201 rotates, it will drive the first conveyor roller 202 and the second conveyor roller 203 to rotate synchronously, thereby driving the conveyor belt 204 sleeved on the roller body to move in a transmission manner.

[0077] Meanwhile, the lower surfaces of the two conveyor belts 204 slide in contact with the bottom of the inner cavity of the processing table 101, which not only ensures the stability of the conveyor belts 204 during movement, but also provides some support for the conveyed coral fleece fabric, ensuring a smooth conveying process.

[0078] Furthermore, the outer surfaces of both conveyor belts 204 have an anti-slip frosted layer to enhance the friction of the two conveyor belts 204 when conveying coral fleece fabric.

[0079] Furthermore, three upper shaft holes 1013 are provided on the upper part of the two side panels 1011, and the three upper shaft holes 1013 are equidistantly arranged.

[0080] The three sets of rotary combing mechanisms 30 each include combing roller shafts 301. The two ends of the three combing roller shafts 301 are respectively rotatably installed in the oppositely arranged upper shaft holes 1013 and extend outward.

[0081] Each of the three combing rollers 301 is fitted with a brush sleeve 302, and the outer surface of each of the three brush sleeves 302 has a number of bristles.

[0082] In this embodiment, the three upper shaft holes 1013 equidistantly opened on the upper part of the side panel 1011 provide a precise and stable rotational mounting position for the combing roller shafts 301 of the three sets of rotary combing mechanisms 30.

[0083] The two ends of the three combing roller shafts 301 are respectively rotatably installed in the upper shaft holes 1013 arranged opposite to each other and extend outward, which not only ensures that the combing roller shafts 301 can rotate flexibly, but also creates conditions for the installation of the linkage assembly 50 and the power transmission.

[0084] The brush sleeve 302, which is fitted onto the combing roller shaft 301, has several bristles on its outer surface that are the direct working components for combing the fluff and provide a structural basis for subsequent combing actions.

[0085] Furthermore, limit sleeves 303 are fitted inside the shafts at both ends of the three combing roller shafts 301, and the three sets of limit sleeves 303 are all located in the inner cavity of the processing table 101.

[0086] In this embodiment, the limiting sleeves 303 are sleeved on the inner sides of the shafts at both ends of the three combing roller shafts 301, and the limiting sleeves 303 are located in the inner cavity of the processing table 101. They can limit the axial position of the combing roller shafts 301, prevent the combing roller shafts 301 from shifting axially due to vibration or other factors during rotation, and ensure that the brush sleeve 302 is always in the preset combing position, thus ensuring the consistency of the combing effect.

[0087] Furthermore, all three brush sleeves 302 are positioned between the two conveyor shafts 201 and the two conveyor belts 204.

[0088] In this embodiment, the three brush sleeves 302 are positioned between the two conveyor shafts 201 and the two conveyor belts 204. This position allows the bristles of the brush sleeves 302 to come into contact with the coral fleece fabric conveyed by the dual-path fabric conveying mechanism 20 when they rotate, providing a reasonable spatial position for subsequent beating and combing actions, and ensuring that the combing action can accurately act on the fabric surface.

[0089] Furthermore, as the three combing rollers 301 rotate, the three brush sleeves 302 can rotate synchronously with the corresponding combing rollers 301, and during the rotation, the bristles continuously strike and contact the coral fleece surface to complete the directional combing of the coral fleece surface.

[0090] In this embodiment, when the three combing rollers 301 rotate under the drive of the linkage component 50, the brush sleeve 302 sleeved on the combing rollers 301 will rotate synchronously with the corresponding combing rollers 301.

[0091] During the rotation, the bristles on the outer surface of the brush sleeve 302 continuously strike and contact the fleece surface of the coral fleece fabric. Through the striking force of the bristles, the messy fleece is combed into a preset direction, thereby completing the directional combing of the coral fleece surface.

[0092] Furthermore, the drive structure 40 includes a drive motor 401, which is disposed on the outer side wall of one of the side panels 1011 and corresponds to one of the conveying shafts 201. The output shaft of the drive motor 401 is fixedly connected to the shaft end of the corresponding conveying shaft 201.

[0093] A motor bracket 402 is fixedly installed on the drive motor 401, and the support rod of the motor bracket 402 is fixedly installed on the side wall of the corresponding side panel 1011.

[0094] In this embodiment, the drive motor 401 of the drive structure 40 is located on the outer side wall of one of the side panels 1011 and corresponds to one of the conveying shafts 201. Its output shaft is fixedly connected to the end of the shaft of the conveying shaft 201. When the drive motor 401 starts, it can directly transmit power to the conveying shaft 201 and drive the conveying shaft 201 to rotate.

[0095] The motor bracket 402, which is fixed to the drive motor 401, has its support rod fixed to the side wall of the corresponding side panel 1011. It can provide stable installation support for the drive motor 401, prevent the drive motor 401 from shifting due to vibration during operation, and ensure the stability of power output.

[0096] Furthermore, the linkage component 50 includes an active linkage part installed on the conveyor shaft 201 and a driven linkage part installed between the three sets of rotary combing mechanisms 30.

[0097] While the output shaft of the drive motor 401 is working, the two conveyor belts 204 and the three brush sleeves 302 can move synchronously through the active linkage part and the driven linkage part of the linkage component 50.

[0098] In this embodiment, the active linkage part of the linkage component 50 is installed on the conveyor shaft 201, and the driven linkage part is installed between the three sets of rotary combing mechanisms 30.

[0099] When the output shaft of the drive motor 401 works and drives the conveyor shaft 201 to rotate, the active linkage part will move synchronously with the conveyor shaft 201 and transmit the power to the driven linkage part.

[0100] The driven linkage then transmits power to the three sets of rotary combing mechanisms 30, ultimately achieving synchronous movement of the two conveyor belts 204 and the three brush sleeves 302, ensuring that the conveying action and the combing action are coordinated and consistent.

[0101] Furthermore, the active linkage part of the linkage component 50 includes an active double-groove synchronous pulley 501 fixedly installed on the conveyor shaft 201 and on the shaft facing the drive motor 401, and an active synchronous belt 505 sleeved in one of the grooves of the active double-groove synchronous pulley 501.

[0102] The driven linkage part of the linkage assembly 50 includes a first driven double groove synchronous wheel 502, a second driven double groove synchronous wheel 503, and a third driven double groove synchronous wheel 504, which are respectively fixedly installed on the shafts of the three combing roller shafts 301 and facing the side of the driving double groove synchronous wheel 501, and a first driven synchronous belt 506 and a second driven synchronous belt 507 sleeved in the grooves of the first driven double groove synchronous wheel 502, the second driven double groove synchronous wheel 503, and the third driven double groove synchronous wheel 504;

[0103] The first driven synchronous belt 506 and the second driven synchronous belt 507 are staggered.

[0104] The active synchronous belt 505 is sleeved and installed in another groove of the first driven double-groove synchronous belt 502 at the end away from the active double-groove synchronous pulley 501;

[0105] The active synchronous belt 505 and the first driven synchronous belt 506 are staggered.

[0106] The active double-groove synchronous pulley 501, the first driven double-groove synchronous pulley 502, the second driven double-groove synchronous pulley 503, and the third driven double-groove synchronous pulley 504 are located in the same vertical plane.

[0107] In this embodiment, when the drive motor 401 drives the conveyor shaft 201 to rotate, the active double-groove synchronous wheel 501 fixed on the shaft of the conveyor shaft 201 facing the drive motor 401 rotates synchronously.

[0108] The active double-groove synchronous pulley 501 transmits power to the first driven double-groove synchronous pulley 502 through the active synchronous belt 505 sleeved in one of its grooves (the end of the active synchronous belt 505 away from the active double-groove synchronous pulley 501 is sleeved in the other groove of the first driven double-groove synchronous pulley 502).

[0109] After the first driven double-groove synchronous pulley 502 rotates, it drives the second driven double-groove synchronous pulley 503 to rotate through the first driven synchronous belt 506. The second driven double-groove synchronous pulley 503 then drives the third driven double-groove synchronous pulley 504 to rotate through the second driven synchronous belt 507.

[0110] The first driven synchronous belt 506 and the second driven synchronous belt 507 are staggered, the active synchronous belt 505 and the first driven synchronous belt 506 are staggered, and the active double-groove synchronous pulley 501, the first driven double-groove synchronous pulley 502, the second driven double-groove synchronous pulley 503 and the third driven double-groove synchronous pulley 504 are in the same vertical plane. These designs can avoid mutual interference between synchronous belts, ensure the smoothness and stability of power transmission, and ultimately realize the synchronous operation of the three sets of rotary combing mechanisms 30 and the dual-path fabric conveying mechanism 20.

[0111] Work steps:

[0112] like Figures 1-5 As shown, the details are as follows:

[0113] 1. Device start-up and power output: Start the drive motor 401 of the drive structure 40. Under the stable support of the motor bracket 402, the output shaft of the drive motor 401 drives the conveyor shaft 201 fixedly connected to it to rotate (the conveyor shaft 201 is rotatably installed in the lower shaft hole 1012 at the bottom of the side panel 1011).

[0114] 2. Dual-path conveying action: When the conveyor shaft 201 rotates, it drives the first conveyor roller 202 and the second conveyor roller 203 fixed on both sides to rotate synchronously.

[0115] The first conveyor roller 202 and the second conveyor roller 203 drive the sleeved conveyor belt 204 to move in a transmission manner. The lower surfaces of the two conveyor belts 204 slide in contact with the bottom of the inner cavity of the processing table 101. At the same time, the outer anti-slip frosted layer enhances the friction with the coral fleece fabric, and the fabric is stably conveyed on both sides in a dual-path manner.

[0116] 3. Linkage power transmission: When the conveyor shaft 201 rotates, the active double-groove synchronous wheel 501 on the shaft facing the drive motor 401 rotates synchronously.

[0117] The active double-groove synchronous pulley 501 transmits power to the first driven double-groove synchronous pulley 502 via the active synchronous belt 505;

[0118] The first driven double-groove synchronous pulley 502 drives the second driven double-groove synchronous pulley 503 through the first driven synchronous belt 506. The second driven double-groove synchronous pulley 503 then drives the third driven double-groove synchronous pulley 504 through the second driven synchronous belt 507 (each synchronous pulley is in the same vertical plane, and the synchronous belts are staggered to avoid interference).

[0119] 4. Synchronous combing action: The first driven double groove synchronous wheel 502, the second driven double groove synchronous wheel 503, and the third driven double groove synchronous wheel 504 respectively drive the combing roller shaft 301 fixed thereto to rotate (the combing roller shaft 301 is rotatably installed in the upper shaft hole 1013 on the side panel 1011, and the limiting sleeve 303 restricts its axial displacement).

[0120] The combing roller 301 drives the sleeved brush sleeve 302 to rotate synchronously. The brush sleeve 302 is located between the two conveyor shafts 201 and the conveyor belt 204. During the rotation, the bristles on its outer surface continuously hit and contact the fleece fabric being conveyed, completing continuous directional combing.

[0121] 5. Overall coordination and stability assurance: The processing table 101 of the machine body 10 provides the installation foundation for each mechanism, and the support legs 102 ensure the overall stability of the device;

[0122] The components work together to achieve integrated processing of stable fabric delivery and synchronous directional combing, ultimately resulting in coral fleece fabric with consistent pile direction and excellent quality.

[0123] In summary:

[0124] 1. Improved conveying stability: The dual-path fabric conveying mechanism 20 conveys the coral fleece fabric on both sides in a dual-path manner. Combined with the anti-slip frosted layer on the outer side of the conveyor belt 204, it can greatly enhance the stability of the fabric during conveying, effectively prevent the fabric from slipping or shifting, and ensure that the fabric can continuously and accurately enter the combing area, thereby improving processing efficiency and processing accuracy.

[0125] 2. Optimized combing effect: The three sets of rotary combing mechanisms 30 rotate synchronously, and the brush sleeves 302 are in a reasonable combing position, which can continuously and evenly comb the coral fleece fabric.

[0126] At the same time, the limiting sleeve 303 prevents the combing roller shaft 301 from shifting axially, ensuring that the brush always acts precisely on the pile surface, so that the pile direction is consistent after combing, and improves the appearance quality and feel of the fabric.

[0127] 3. High efficiency of power transmission: The drive structure 40 realizes the synchronous operation of the dual-path fabric conveying mechanism 20 and the three sets of rotary combing mechanisms 30 through the linkage component 50, without the need to set up multiple additional drive sources, which simplifies the device structure; and the linkage component 50 adopts the transmission method of synchronous pulley and synchronous belt, which has high transmission efficiency and small error, and can ensure a high degree of coordination between conveying action and combing action, reducing energy loss.

[0128] 4. Structural stability and practicality: The support legs 102 of the machine body 10 support the processing table 101, the side plate 1011 provides a stable mounting base for the conveyor shaft 201 and the combing roller shaft 301, and the motor bracket 402 fixes the drive motor 401. The cooperation of each component makes the overall structure of the device stable. At the same time, the installation position of each component is reasonable and the disassembly and assembly are convenient, which facilitates later maintenance and repair, and improves the practicality and service life of the device.

[0129] 5. Automated effect without manual combing: The device achieves fully automatic coordinated operation of the dual-path fabric conveying mechanism 20 and the three sets of rotary combing mechanisms 30 through the drive structure 40 and linkage components 50. The entire process from fabric conveying to directional combing of the pile does not require manual intervention.

[0130] It avoids the problem of unstable combing quality caused by uneven force and directional deviation during manual combing, and significantly reduces labor costs. At the same time, it enables continuous batch processing and significantly improves overall production efficiency.

[0131] It should be noted that the different embodiments described above can be combined, substituted, and used in combination with each other.

[0132] The above are merely preferred embodiments of the present utility model and are not intended to limit the implementation methods and protection scope of the present utility model. Those skilled in the art should realize that any equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A nap orienting combing device for fabric processing, characterized by, include: The machine body (10) includes a processing table (101) and support legs (102) fixedly installed at the four corners of the bottom of the processing table (101). The dual-path fabric conveying mechanism (20) is shaped like a square, has an internal cavity, and is installed on the processing table (101). The dual-path fabric conveying mechanism (20) conveys the coral fleece fabric simultaneously on both sides in a dual-path manner. At least three sets of rotary combing mechanisms (30) are mounted on the processing table (101). The three sets of rotary combing mechanisms (30) are located above the dual-path fabric conveying mechanism (20) and correspond to the cavity of the dual-path fabric conveying mechanism (20). A drive structure (40) is mounted on the processing table (101) for driving a dual-path fabric conveying mechanism (20). The linkage component (50) is connected at one end to the drive structure (40) and at the other end to three sets of rotary combing mechanisms (30). When the drive structure (40) drives the dual-path fabric conveying mechanism (20), it can make the three sets of rotary combing mechanisms (30) rotate synchronously through the linkage component (50). When the three sets of rotary combing mechanisms (30) rotate synchronously, they can simultaneously and continuously comb the coral fleece surface of the coral fleece fabric conveyed by the dual-path fabric conveying mechanism (20) in a directional manner.

2. The fluff orienting combing device for fabric processing according to claim 1, characterized in that, The upper surface of the processing table (101) has upwardly extending side panels (1011) on both sides. Both of the two side panels (1011) have lower shaft holes (1012) at their bottom ends. The dual-path fabric conveying mechanism (20) includes two conveying shafts (201), which are rotatably installed in two oppositely arranged lower shaft holes (1012), and both ends of the two conveying shafts (201) extend outward. A first conveying roller (202) and a second conveying roller (203) are fixedly installed on both sides of the two conveying shafts (201), and the two sets of oppositely arranged first conveying rollers (202) and second conveying rollers (203) are both located in the inner cavity of the processing table (101); A conveyor belt (204) is fitted between the two sets of oppositely arranged first conveyor rollers (202) and second conveyor rollers (203). When the two conveyor belts (204) move in a transmission manner, the lower surfaces of the two conveyor belts (204) slide in contact with the bottom of the inner cavity of the processing table (101).

3. The fluff orienting combing device for fabric processing according to claim 2, characterized in that, Both of the outer surfaces of the conveyor belts (204) have a non-slip abrasive layer.

4. The fluff aligning combing device for fabric processing according to claim 2, characterized in that, The upper part of the two side panels (1011) is provided with three upper shaft holes (1013), and the three upper shaft holes (1013) are equidistantly arranged; The three sets of rotary combing mechanisms (30) all include combing roller shafts (301), and the two ends of the three combing roller shafts (301) are respectively rotatably installed in the opposite upper shaft holes (1013) and extend outward. Each of the three combing rollers (301) is fitted with a brush sleeve (302), and the outer surface of each of the three brush sleeves (302) has a number of bristles.

5. The fluff orienting combing device for fabric processing according to claim 4, characterized in that, Limiting sleeves (303) are fitted inside the shafts at both ends of the three combing roller shafts (301), and the three sets of limiting sleeves (303) are all located in the inner cavity of the processing table (101).

6. The fluff aligning combing device for fabric processing according to claim 4, wherein The three brush sleeves (302) are all located between the two conveyor shafts (201) and the two conveyor belts (204).

7. The fluff aligning combing device for fabric processing according to claim 4, wherein When the three combing rollers (301) rotate, the three brush sleeves (302) can rotate synchronously with the corresponding combing rollers (301), and during the rotation, the bristles continuously hit and contact the coral fleece surface to comb the coral fleece surface in a directional manner.

8. The fabric processing pile orientation combing device according to claim 4, characterized in that, The drive structure (40) includes a drive motor (401), which is located on the outer side wall of one of the side panels (1011) and corresponds to one of the conveying shafts (201). The output shaft of the drive motor (401) is fixedly connected to the shaft end of the corresponding conveying shaft (201). A motor bracket (402) is fixedly installed on the drive motor (401), and the support rod of the motor bracket (402) is fixedly installed on the side wall of the corresponding side panel (1011).

9. The fluff orienting combing device for fabric processing according to claim 8, characterized in that, The linkage component (50) includes an active linkage part installed on the conveyor shaft (201) and a driven linkage part installed between the three sets of rotary combing mechanisms (30); While the output shaft of the drive motor (401) is working, the two conveyor belts (204) and the three brush sleeves (302) can move synchronously through the active linkage part and the driven linkage part of the linkage component (50).

10. The fluff orienting combing device for fabric processing according to claim 9, characterized in that, The active linkage part of the linkage assembly (50) includes an active double-groove synchronous pulley (501) fixedly installed on the conveyor shaft (201) and on the shaft facing the drive motor (401), and an active synchronous belt (505) sleeved in one of the grooves of the active double-groove synchronous pulley (501). The driven linkage part of the linkage assembly (50) includes a first driven double groove synchronous wheel (502), a second driven double groove synchronous wheel (503), and a third driven double groove synchronous wheel (504) that are respectively fixedly installed on the shafts of the three combing roller shafts (301) facing the side of the driving double groove synchronous wheel (501), as well as a first driven synchronous belt (506) and a second driven synchronous belt (507) that are sleeved and installed in the grooves of the first driven double groove synchronous wheel (502), the second driven double groove synchronous wheel (503), and the third driven double groove synchronous wheel (504); The first driven synchronous belt (506) and the second driven synchronous belt (507) are staggered. The active synchronous belt (505) is sleeved and installed in the other groove of the first driven double-groove synchronous pulley (502) at the end away from the active double-groove synchronous pulley (501); The active synchronization belt (505) and the first driven synchronization belt (506) are staggered. The active double-groove synchronous pulley (501), the first driven double-groove synchronous pulley (502), the second driven double-groove synchronous pulley (503), and the third driven double-groove synchronous pulley (504) are located in the same vertical plane.

Images