A rock wool processing and pressing device

Abstract

This utility model provides a rock wool processing and pressing device, belonging to the technical field of rock wool board. It includes a rear section, comprising a top baffle and a bottom baffle. A first slide rail is fixedly installed on the surface of the top baffle, and a second slide rail is fixedly installed on the surface of the bottom baffle. A slide table is slidably connected to the first and second slide rails. A top platform is installed on the top of the slide table, and a pressing component is provided on the top of the top platform. The pressing component is used to press the rock wool board. This rock wool processing and pressing device moves the slide table to one side of the entire suspended basket by pre-sliding it, and then fixes the position of the slide table by inserting a rod and a limiting hole. After the slide table is fixed, the worker bonds the rock wool boards. After each rock wool board is bonded, the pressing component fully presses the bonded rock wool board to improve the bonding effect. Rollers and slide rails are used to move the slide table horizontally on the rear section.

Description

Technical Field

[0001] This utility model belongs to the field of rock wool board technology, specifically relating to a rock wool processing and pressing device. Background Technology

[0002] Rock wool board is an inorganic thermal insulation board made primarily from natural basalt and other minerals. The fibers are melted at high temperatures, centrifuged into fibers, and then cured with binders and water-repellent agents. Its loose, porous fiber structure provides excellent fire resistance, heat insulation, and sound absorption, while also being water-repellent, moisture-proof, and corrosion-resistant. It is widely used in building exterior wall insulation, roof insulation, industrial equipment pipeline insulation, and fireproof barriers. During construction, precautions should be taken to avoid irritation from fiber dust. As a green building material, rock wool board combines energy conservation, environmental protection, safety, and durability, making it a commonly used multi-functional material in the construction and industrial sectors.

[0003] Chinese patent, publication number CN222759137U, discloses a rock wool insulation board processing rock wool pressing device. By setting a pressing anchor to connect the wall and the rock wool insulation board, the rock wool insulation board can be pressed against one side of the pressing anchor by the bonding piece, avoiding the traditional situation of being stuck into the rock wool insulation board and avoiding the reduction of the insulation effect.

[0004] However, when the bonding sheet of this device presses the rock wool board, it can only press a local area of ​​the rock wool board, leaving most of the board unpressed, resulting in poor pressing effect. Moreover, existing rock wool boards are often continuously bonded during bonding, while this device requires constant disassembly and reassembly of the bonding sheet during pressing, which undoubtedly increases the bonding time of the rock wool board. Most other existing pressing methods are manual pressing, which has a short pressing time and results in poor pressing effect. Utility Model Content

[0005] To address the inconvenience of continuous and convenient compression in the existing technology, this utility model provides a rock wool processing compression device. This device uses a compression component combined with a sliding table to achieve continuous and convenient compression of the rock wool board. The specific technical solution is as follows: A rock wool processing compression device includes a rear baffle, which comprises a top baffle and a bottom baffle. A first slide rail is fixedly installed on the surface of the top baffle, and a second slide rail is fixedly installed on the surface of the bottom baffle. A sliding table is slidably connected to the first and second slide rails. A top platform is installed on the top of the sliding table, and a compression component is provided on the top of the top platform. The compression component is used to compress the rock wool board.

[0006] Preferably, a first connecting plate and a second connecting plate are respectively installed on the outer wall of the slide table. The first connecting plate and the second connecting plate are arranged in a vertical direction. A set of first rollers are rotatably connected to the first connecting plate, and a set of second rollers are rotatably connected to the second connecting plate. The first rollers are slidably installed on the first slide rail, and the second rollers are slidably connected to the second slide rail.

[0007] Preferably, the clamping component includes: a screw, a connecting slider, a knob, a connecting frame, and a pressure plate. The connecting slider is slidably connected to the top of the top platform. The connecting slider slides in the front-back direction. The connecting slider is threaded onto the screw. A knob is fixedly installed at one end of the screw. A connecting frame is fixedly installed on the top of the connecting slider. A pressure plate is fixedly installed at the end of the connecting frame away from the connecting slider.

[0008] Preferably, two sets of first bearing seats are symmetrically installed on the top of the top platform, and a sliding rod is installed between each set of first bearing seats. The connecting slider is slidably fitted on the two sliding rods. A set of second bearing seats is installed on the top of the top platform, and the set of second bearing seats is rotatably fitted on the outer wall of the screw.

[0009] Preferably, the surface of the first slide rail is provided with a plurality of limiting holes at equal intervals along the horizontal direction, a side block is fixedly installed on one side of the slide table, a plug rod is slidably connected in the side block, the plug rod moves in the front-back direction, both ends of the plug rod slide out of the side block, a push plate is fixedly installed on the end of the plug rod away from the limiting hole, and the plug rod is adapted to the limiting hole.

[0010] Preferably, the surface of the slide is equipped with a handle.

[0011] Preferably, a carrier plate is fixedly installed at the bottom of the rear bumper, and side bumpers are fixedly installed on both sides of the carrier plate. A front bumper is fixedly installed on the side of the carrier plate away from the rear bumper, and the two sides of the front bumper are fixedly connected to the two side bumpers.

[0012] Preferably, both side stops are provided with a lifting mechanism.

[0013] In addition, the rock wool processing and pressing device in the above-mentioned technical solution provided by this utility model may also have the following features: a control box is fixedly installed on the front baffle.

[0014] In the above technical solution, the control box is electrically connected to the lifting mechanism.

[0015] The rock wool processing and pressing device of this utility model has the following advantages compared with the prior art:

[0016] 1. This rock wool processing and pressing device moves the sliding table to one side of the entire suspended basket by pre-sliding the sliding table, and then fixes the position of the sliding table by inserting rods and limiting holes. After the sliding table is fixed, the workers bond the rock wool boards. After each rock wool board is bonded, the pressing component is used to fully press the bonded rock wool board to improve the bonding effect of the rock wool board.

[0017] 2. This rock wool processing and pressing device uses rollers and slide rails to drive the slide table to move horizontally on the rear stop, thereby reducing the friction and wear caused by traditional sliding and improving the smoothness of movement;

[0018] 3. This rock wool processing and pressing device rotates a knob to drive a screw to rotate, which in turn drives a pressure plate to press the rock wool board. The pressing force can be easily controlled by manual adjustment, and the movement of the pressure plate can be adjusted by the operator according to the actual situation. It has strong practical operability. Attached Figure Description

[0019] Figure 1 A three-dimensional structural schematic diagram of the rock wool processing and pressing device provided by this utility model;

[0020] Figure 2 for Figure 1 Enlarged view of point A;

[0021] Figure 3 A schematic diagram of the structure of the rear bumper provided by this utility model;

[0022] Figure 4 A side view of the slide provided by this utility model;

[0023] in, Figures 1 to 4 The reference numerals and component names in the attached drawings are as follows: 1. Rear stop, 2. Carrier plate, 3. Front stop, 4. Side stop, 5. Top stop, 6. Bottom stop, 7. First slide rail, 8. Second slide rail, 9. Slide table, 10. Top platform, 11. Pressing component, 12. First connecting plate, 13. First roller, 14. Second connecting plate, 15. Second roller, 16. Limiting hole, 17. Side block, 18. Insert rod, 19. Push plate, 20. Handle, 21. Lifting mechanism, 22. Control box, 111. First bearing seat, 112. Slide rod, 113. Second bearing seat, 114. Screw, 115. Connecting slider, 116. Knob, 117. Connecting frame, 118. Pressure plate. Detailed Implementation

[0024] The following are specific implementation cases and appendices. Figures 1-4The present invention will be further described, but it is not limited to these embodiments. The present invention provides a technical solution: a rock wool processing and pressing device, comprising: a rear baffle 1, the rear baffle 1 comprising: a top baffle 5 and a bottom baffle 6, a connecting rod installed between the top baffle 5 and the bottom baffle 6, a first slide rail 7 fixedly installed on the surface of the top baffle 5 by screws, a second slide rail 8 fixedly installed on the surface of the bottom baffle 6 by screws, the first slide rail 7 and the second slide rail 8 being arranged vertically and horizontally, a slide table 9 being slidably connected on the first slide rail 7 and the second slide rail 8, the slide table 9 being located inside the entire suspended basket, a top platform 10 being installed on the top of the slide table 9, the cross-section of the top platform 10 being larger than the cross-section of the slide table 9, a pressing component 11 being provided on the top of the top platform 10, the pressing component 11 being used to press the rock wool board.

[0025] As a preferred embodiment, further, a first connecting plate 12 and a second connecting plate 14 are respectively bolted to the outer wall of the slide table 9. The first connecting plate 12 and the second connecting plate 14 are installed facing the rear stop 1. The first connecting plate 12 and the second connecting plate 14 are arranged vertically. A set of first rollers 13 are rotatably connected to the first connecting plate 12. Each set of first rollers 13 consists of four rollers. The four first rollers 13 are symmetrically arranged vertically and roll in contact with the upper and lower surfaces of the first slide rail 7. A set of second rollers 15 are rotatably connected to the second connecting plate 14. Each set of second rollers 15 consists of four rollers. The four second rollers 15 are symmetrically arranged vertically and roll in contact with the upper and lower surfaces of the second slide rail 8. The first rollers 13 are slidably mounted on the first slide rail 7, and the second rollers 15 are slidably connected to the second slide rail 8. The first rollers 13 and the second rollers 15 are respectively mounted on the first connecting plate 12 and the second connecting plate 14 through connecting shafts.

[0026] As a preferred embodiment, the clamping component 11 further includes: a screw 114, a connecting slider 115, a knob 116, a connecting frame 117, and a pressure plate 118. The connecting slider 115 is slidably connected to the top of the top platform 10. The connecting slider 115 slides in the front-back direction. The connecting slider 115 is threaded onto the screw 114. A knob 116 is fixedly installed at one end of the screw 114. A connecting frame 117 is fixedly installed on the top of the connecting slider 115. The connecting frame 117 has an L-shaped structure. Reinforcing ribs are welded to the bends of the connecting frame 117. A pressure plate 118 is fixedly installed at the end of the connecting frame 117 away from the connecting slider 115.

[0027] As a preferred embodiment, the top of the top platform 10 is further symmetrically bolted with two sets of first bearing seats 111, each set containing two first bearing seats 111. A slide rod 112 is installed between the two first bearing seats 111, and a connecting slider 115 is slidably fitted onto the two slide rods 112. The top of the top platform 10 is also equipped with a set of two second bearing seats 113, which are rotatably fitted onto the outer walls of the screw 114 on both sides.

[0028] As a preferred embodiment, the first slide rail 7 has multiple equidistant limiting holes 16 on its surface along the horizontal direction. A side block 17 is fixedly installed on one side of the slide table 9 by bolts. A sliding hole is opened in the middle of the side block 17. An insert rod 18 is slidably connected in the sliding hole of the side block 17. The insert rod 18 moves in the front-back direction. Both ends of the insert rod 18 slide out of the side block 17. A push plate 19 is fixedly installed at the end of the insert rod 18 away from the limiting hole 16. The insert rod 18 is adapted to the limiting hole 16. When the insert rod 18 is moved into the limiting hole 16, the position of the slide table 9 is fixed.

[0029] As a preferred option, the surface of the slide table 9 is further equipped with handles 20. There are two handles 20, which are arranged symmetrically. The slide table 9 is moved by pulling the handles 20.

[0030] As a preferred embodiment, the bottom of the rear bumper 1 is further fixedly mounted with a carrier plate 2 by screws, and side bumpers 4 are fixedly mounted on both sides of the carrier plate 2 by screws. The side of the carrier plate 2 away from the rear bumper 1 is fixedly mounted with a front bumper 3 by screws, and the two sides of the front bumper 3 are fixedly connected to the two side bumpers 4.

[0031] As a preferred option, both side stops 4 are further equipped with lifting mechanisms 21. Each lifting mechanism 21 consists of a hoist, a safety lock, and a wire rope system. The hoist comprises a motor, a reduction mechanism, a rope reel, and a brake. The motor provides power to the device; the reduction mechanism is a gearbox or worm gear, reducing speed and increasing torque; the rope reel is used to wind the wire rope, driving the suspended platform up and down; the brake is an electromagnetic brake or a mechanical friction brake, ensuring self-locking in case of power failure; the safety lock consists of an anti-tilt lock and an overspeed lock. When the suspended platform tilts beyond the limit by 8°, the anti-tilt lock automatically locks the wire rope; when the descent speed exceeds the calibrated value, the overspeed lock triggers braking; the wire rope system consists of a main rope and a safety rope. The main rope bears the weight of the suspended platform, and the safety lock has an independent backup rope that is linked to the safety lock; the motor drives the rope reel to rotate through the reduction mechanism, winding and unwinding the wire rope to achieve vertical movement of the suspended platform, with the two hoists operating synchronously to ensure balance.

[0032] As a preferred option, a control box 22 is fixedly installed on the front baffle 3. The control box 22 is electrically connected to the lifting mechanism 21. The control box 22 consists of a control panel and limit switches. The buttons or handles on the control panel control the lifting and emergency stop. The limit switches are used to prevent the suspended platform from hitting the top or bottom.

[0033] The lifting mechanism and control box in this case are existing technologies, and any lifting mechanism and control box that meet the requirements of this case are acceptable.

[0034] The specific types or circuit structures of the controllers for the electrical components mentioned in this application, as well as the circuit connection relationships between the electrical components and the accurate coordinated control of multiple power components, are all prior art. Therefore, the above content will not be elaborated upon in this application.

[0035] Working principle: All electrical components mentioned in this application are connected to an external power supply and control switch during use. After the utility model is installed, first check the installation, fixation, and safety protection of the utility model, and then it can be used. During use, the worker climbs onto the carrier plate 2, places the processed rock wool board on the carrier plate 2, hangs the self-locking device and safety belt, and then controls the lifting mechanism 21 through the controller 22 to drive the entire basket to rise and fall. After rising to a certain height, the worker fills the wall with the rock wool board with the adhesive mortar, and the upper and lower layers of rock wool boards need to be pasted in a staggered manner. Before pasting, the worker pulls the handle 20 to move the slide table 9 to one side of the rear section 1, which is the starting side for pasting, and then pushes the push plate 19 to insert the insertion rod 18 into the corresponding position. The position of the slide table 9 is fixed within the limiting hole 16. Then, the worker attaches the rock wool board horizontally. After attaching one board, the hoisting equipment moves the basket a certain distance horizontally so that the worker can attach the next rock wool board. Before attaching, the worker first turns the knob 116, which drives the screw 114 to rotate. The screw 114 drives the connecting slider 115 to move, so that the pressure plate 118 presses down on the rock wool board that was just attached. If there is an assistant, this operation is performed by the assistant. During the pressing process, pay attention to leaving the two sides of the rock wool board exposed so that when attaching a new rock wool board, the sides of the two rock wool boards can be glued together. After the attachment is completed, turn the knob 116 back to release the rock wool board from the pressure plate 118, and then press the newly attached rock wool board by the same operation.

[0036] In the description of this utility model, the term "multiple" refers to two or more. Unless otherwise explicitly defined, the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. The terms "connection," "installation," "fixing," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0037] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A rock wool processing compaction device comprising: The rear baffle (1) is characterized in that the rear baffle (1) includes: a top baffle (5) and a bottom baffle (6), a first slide rail (7) is fixedly installed on the surface of the top baffle (5), a second slide rail (8) is fixedly installed on the surface of the bottom baffle (6), a slide table (9) is slidably connected on the first slide rail (7) and the second slide rail (8), a top platform (10) is installed on the top of the slide table (9), and a pressing component (11) is provided on the top of the top platform (10), the pressing component (11) is used to press the rock wool board.

2. A rock wool processing compaction device according to claim 1, characterised in that, A first connecting plate (12) and a second connecting plate (14) are respectively installed on the outer wall of the slide (9). The first connecting plate (12) and the second connecting plate (14) are arranged in a vertical direction. A set of first rollers (13) are rotatably connected to the first connecting plate (12), and a set of second rollers (15) are rotatably connected to the second connecting plate (14). The first rollers (13) are slidably installed on the first slide rail (7), and the second rollers (15) are slidably connected to the second slide rail (8).

3. The rock wool processing compaction device of claim 1, wherein, The clamping component (11) includes: a screw (114), a connecting slider (115), a knob (116), a connecting frame (117), and a pressure plate (118). The top of the top platform (10) is slidably connected to the connecting slider (115), which slides in the front-back direction. The connecting slider (115) is threaded onto the screw (114). A knob (116) is fixedly installed at one end of the screw (114). A connecting frame (117) is fixedly installed at the top of the connecting slider (115), and a pressure plate (118) is fixedly installed at the end of the connecting frame (117) away from the connecting slider (115).

4. A rock wool processing compaction device according to claim 3, characterised in that, Two sets of first bearing seats (111) are symmetrically installed on the top of the top platform (10). A slide rod (112) is installed between each set of first bearing seats (111). The connecting slider (115) is slidably fitted on the two slide rods (112). A set of second bearing seats (113) is installed on the top of the top platform (10). The set of second bearing seats (113) is rotatably fitted on the outer wall of the screw (114).

5. The rock wool processing compaction device of claim 1, wherein, The surface of the first slide rail (7) is provided with a plurality of limiting holes (16) at equal intervals along the horizontal direction. A side block (17) is fixedly installed on one side of the slide table (9). A plug rod (18) is slidably connected inside the side block (17). The plug rod (18) moves in the front-back direction. Both ends of the plug rod (18) slide out of the side block (17). A push plate (19) is fixedly installed at the end of the plug rod (18) away from the limiting hole (16). The plug rod (18) is adapted to the limiting hole (16).

6. The rock wool processing compaction device of claim 1, wherein, The surface of the slide (9) is fitted with a handle (20).

7. The rock wool processing compaction device of claim 1, wherein, A carrier plate (2) is fixedly installed at the bottom of the rear baffle (1). Side baffles (4) are fixedly installed on both sides of the carrier plate (2). A front baffle (3) is fixedly installed on the side of the carrier plate (2) away from the rear baffle (1). The two sides of the front baffle (3) are fixedly connected to the two side baffles (4).

8. A rock wool processing compaction device according to claim 7, characterised in that, Both of the side stops (4) are equipped with lifting mechanisms (21).

9. A rock wool processing compaction device according to claim 8, characterised in that, A control box (22) is fixedly installed on the front baffle (3), and the control box (22) is electrically connected to the lifting mechanism (21).

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