A rate type battery plate grid
By designing a segmented grid structure and using a hinged structure and reinforcing ribs for support, the problem of insufficient grid structure strength was solved, achieving higher structural strength and external force resistance, and preventing electrode plate deformation and active material shedding.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG SACRED SUN POWER SOURCES
- Filing Date
- 2025-04-11
- Publication Date
- 2026-07-03
Smart Images

Figure CN224458109U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery technology, specifically to a rate-type battery grid. Background Technology
[0002] High-rate lead-acid batteries have a higher energy density than ordinary lead-acid batteries, making them more suitable for high-current discharge scenarios. Their discharge current is typically several times that of ordinary lead-acid batteries. In terms of grid structure, they not only need to be adapted to the structural design of high-rate lead-acid batteries, but also require greater discharge current carrying capacity, thus placing higher demands on grid strength.
[0003] The grid is a major component of a lead-acid battery, serving as the current-collecting framework for the electrodes. It conducts and collects current, ensuring a uniform current distribution, and also supports the active materials, acting as their carrier. During charging and discharging, the composition of the active materials changes. Specifically, the volume of the active materials differs before and after the transformation. During discharge, the positive electrode active material PbO2 and the negative electrode active material Pb react with the electrolyte to form PbSO4, increasing its molar volume and causing the plates to expand and deform. During charging, the PbSO4 on the negative electrode is reduced to Pb, and the PbSO4 on the positive electrode is oxidized to PbO2, decreasing its molar volume and causing the plates to contract. Therefore, the grid's support prevents the active materials from detaching due to expansion and contraction. In existing technologies, conventional grid structures have relatively low structural strength, especially when subjected to uneven local stress, which can lead to localized plate deformation or even active material detachment. Summary of the Invention
[0004] The technical problem to be solved by this invention is how to improve the structure of the battery grid to improve its structural strength.
[0005] To achieve the above technical objectives, the present invention adopts the following technical solution:
[0006] A rate-capacity type solar cell grid includes a lower grid portion, an upper grid portion, lower horizontal ribs, lower vertical ribs, lower support ribs, lower reinforcing ribs, connecting ribs, upper horizontal ribs, upper vertical ribs, upper support ribs, electrode tabs, a frame, upper reinforcing ribs, a hinge portion, and flexible nails. The grid comprises a lower grid portion and an upper grid portion connected sequentially. A frame is provided on the exterior of the lower grid portion and on the upper grid portion. The lower grid portion has several lower horizontal ribs and lower vertical ribs arranged in a cross pattern. Several lower support ribs connect the lowermost lower horizontal rib to the frame. The lower part of the grating has a rigid lower reinforcing rib at the top, and several connecting ribs connect the uppermost lower horizontal rib and the lower reinforcing rib. The upper part of the grating has several cross-arranged upper horizontal ribs and upper vertical ribs, and several upper supporting ribs connect the uppermost upper horizontal rib and the frame. The upper part of the grating has a pole lug, and the lower part of the upper part of the grating has a rigid upper reinforcing rib at the bottom. A hinge is provided between the upper reinforcing rib and the lower reinforcing rib. A soft nail is connected to the lower reinforcing rib, and the soft nail passes through the upper reinforcing rib and inserts into the upper vertical rib.
[0007] Preferably, there are several connecting ribs, some of which are vertically supported and others are diagonally supported.
[0008] Preferably, the soft nails and the hinge are arranged at intervals.
[0009] Preferably, the lower and upper parts of the grid are made of a lead-calcium-tin-aluminum alloy, and the soft nails are made of polyethylene plastic.
[0010] Preferably, at least two hinges are provided, and the hinges are located in the middle of the battery grid.
[0011] Preferably, several connecting bars are also provided between the bottommost upper horizontal bar and the upper reinforcing bar.
[0012] Preferably, a number of lower horizontal ribs and a number of lower vertical ribs form a number of square holes, and a number of upper horizontal ribs and a number of upper vertical ribs form a number of square holes, with diagonal ribs provided at the diagonal positions of the square holes.
[0013] In the above technical solution, the lower and upper parts of the grating constitute the overall structure of the grating. The reason for designing the grating as a segmented structure is to increase the acceptable amount of local deformation when the local stress is uneven. The lower horizontal and lower vertical ribs are existing internal structures of the lower part of the grating, while the upper horizontal and upper vertical ribs are existing internal structures of the upper part of the grating. The frame is an integral structure between the lower and upper parts of the grating, utilizing its own toughness to withstand external forces. The lower support rib can be made of a tough insulating material to support the frame and the bottom lower horizontal rib, enhancing the structural strength of the bottom; the lower reinforcing rib is located at the top of the upper part of the grid and is used to connect with the upper reinforcing rib to form a hinge structure; the connecting rib plays a connecting and supporting role; the upper support rib is used to support the pole lug part; the upper reinforcing rib and the lower reinforcing rib are connected by a hinge, allowing the lower and upper parts of the grid to rotate within a certain range, thereby bearing a certain torque without affecting the overall structure; the soft nail is made of a tough insulating material (preferably polyethylene or polypropylene plastic) to ensure the deformation range of the hinge part.
[0014] This invention provides a rate-adjustable battery grid. The grid is designed as a segmented structure, with a resilient hinged structure at the connection points of the segments. The internal support structure of the grid is also improved, thereby effectively enhancing the structural strength and external force resistance of the grid. Attached Figure Description
[0015] Figure 1 This is an overall drawing of the present invention;
[0016] Figure 2 This is a partial view of the upper part of this utility model;
[0017] Figure 3 This is a partial view of the lower part of this utility model;
[0018] Figure 4 This is a partial view of the middle part of this utility model;
[0019] In the picture:
[0020] Detailed Implementation
[0021] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application. Furthermore, those skilled in the art will understand that with technological development and the emergence of new scenarios, the technical solutions provided by the embodiments of this application are also applicable to similar technical problems.
[0022] In the description of this application, it should be understood that, unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains. Furthermore, any terminology used is for the purpose of describing particular embodiments only and is not intended to be limiting of this application.
[0023] Furthermore, to better illustrate this application, numerous specific details are provided in the following detailed embodiments. Those skilled in the art should understand that this application can be implemented without certain specific details. In some instances, methods, means, components, and circuits well-known to those skilled in the art have not been described in detail in order to highlight the main points of this application.
[0024] Example 1
[0025] A type of rate-type solar panel grid, such as Figures 1-4 As shown, the grating includes a lower grating 1, an upper grating 2, lower horizontal ribs 3, lower vertical ribs 4, lower support ribs 5, lower reinforcing ribs 6, connecting ribs 7, upper horizontal ribs 8, upper vertical ribs 9, upper support ribs 10, lugs 11, frame 12, upper reinforcing ribs 13, hinges 14, and soft nails 15. The grating comprises a lower grating 1 and an upper grating 2 connected sequentially. Frames 12 are provided on the exterior of the lower grating 1 and the upper grating 2. The lower grating 1 has several lower horizontal ribs 3 and lower vertical ribs 4 arranged in a cross pattern. Several lower support ribs 5 connect the lower horizontal rib 3 at the bottom and the frame 12. The top of the lower part 1 of the grid has a rigid lower reinforcing rib 6, and several connecting ribs 7 are connected between the uppermost lower horizontal rib 3 and the lower reinforcing rib 6; the upper part 2 of the grid has several cross-arranged upper horizontal ribs 8 and upper vertical ribs 9, and several upper supporting ribs 10 are connected between the uppermost upper horizontal rib 8 and the frame 12; the upper part 2 of the grid is provided with a pole lug 11; the bottom of the upper part 2 of the grid is provided with a rigid upper reinforcing rib 13; a hinge part 14 is provided between the upper reinforcing rib 13 and the lower reinforcing rib 6; a soft nail 15 is connected to the lower reinforcing rib 6, and the soft nail 15 passes through the upper reinforcing rib 13 and is inserted into the upper vertical rib 9.
[0026] In the above technical solution, the lower part 1 and the upper part 2 of the grid constitute the overall structure of the grid. The reason for designing the grid as a segmented structure is to increase the acceptable amount of local deformation when the local stress is uneven. The lower horizontal rib 3 and the lower vertical rib 4 are existing internal structures of the lower part 1 of the grid, and the upper horizontal rib 8 and the upper vertical rib 9 are existing internal structures of the upper part 2 of the grid; while the frame 12 is an integral structure between the lower part 1 and the upper part 2 of the grid, utilizing its own toughness to withstand external forces. The lower support rib 5 can be made of a tough insulating material to support the frame 12 and the bottom lower horizontal rib 3, thereby enhancing the structural strength of the bottom. The lower reinforcing rib 6 is located at the top of the upper part 1 of the grid and is used to connect with the upper reinforcing rib 12 to form a hinge structure. The connecting rib 7 serves to connect and support. The upper support rib 10 serves to support the tab 11. The upper reinforcing rib 13 connects with the lower reinforcing rib 6 and is connected by the hinge part 14, so that the lower part 1 and the upper part 2 of the grid can rotate within a certain range, thereby bearing a certain torque without affecting the overall structure. The soft nail 15 is made of a tough insulating material (preferably polyethylene or polypropylene plastic) to ensure the deformation range of the hinge part.
[0027] Example 2
[0028] A type of rate-type solar panel grid, such as Figures 1-4As shown, the grating includes a lower grating 1, an upper grating 2, lower horizontal ribs 3, lower vertical ribs 4, lower support ribs 5, lower reinforcing ribs 6, connecting ribs 7, upper horizontal ribs 8, upper vertical ribs 9, upper support ribs 10, lugs 11, frame 12, upper reinforcing ribs 13, hinges 14, and soft nails 15. The grating comprises a lower grating 1 and an upper grating 2 connected sequentially. Frames 12 are provided on the exterior of the lower grating 1 and the upper grating 2. The lower grating 1 has several lower horizontal ribs 3 and lower vertical ribs 4 arranged in a cross pattern. Several lower support ribs 5 connect the lower horizontal rib 3 at the bottom and the frame 12. The lower part 1 of the grid has a rigid lower reinforcing rib 6 at its top, and several connecting ribs 7 connect the uppermost lower horizontal rib 3 and the lower reinforcing rib 6. The upper part 2 of the grid has several cross-arranged upper horizontal ribs 8 and upper vertical ribs 9, and several upper supporting ribs 10 connect the uppermost upper horizontal rib 8 and the frame 12. The upper part 2 of the grid has a tab 11, and the lower part 2 of the grid has a rigid upper reinforcing rib 13 at its bottom. A hinge 14 is provided between the upper reinforcing rib 13 and the lower reinforcing rib 6. A soft nail 15 is connected to the lower reinforcing rib 6, and the soft nail 15 passes through the upper reinforcing rib 13 and inserts into the upper vertical rib 9. There are several connecting ribs 7, some of which support vertically and others support diagonally. The soft nails 15 are spaced apart from the hinge 14. The lower part 1 and the upper part 2 of the grid are both made of lead-calcium-tin-aluminum multi-element alloy, and the soft nails 15 are made of polyethylene plastic. At least two hinge portions 14 are provided, and the hinge portions 14 are located in the middle of the battery grid. Several connecting ribs 7 are also connected between the lowermost upper horizontal rib 8 and the upper reinforcing rib 13. Several lower horizontal ribs 3 and several lower vertical ribs 4 form several square holes, and several upper horizontal ribs 8 and several upper vertical ribs 9 form several square holes. Diagonal ribs are provided at the diagonal positions of the square holes.
[0029] In summary, after reading this detailed disclosure, those skilled in the art will understand that the foregoing detailed disclosure is presented by way of example only and is not restrictive. Although not explicitly stated herein, those skilled in the art will understand that this application is intended to encompass various reasonable changes, improvements, and modifications to the embodiments. These changes, improvements, and modifications are intended to be made by this application and are within the spirit and scope of the exemplary embodiments of this application.
[0030] It should be understood that in the foregoing description of the embodiments of this application, various features are combined in a single embodiment, drawing, or description for the purpose of simplifying the understanding of a feature. However, this does not mean that the combination of these features is necessary, and those skilled in the art can certainly extract some of the features as individual embodiments when reading this application.
[0031] It should be understood that the embodiments disclosed herein are illustrative of the principles of this application. Other modified embodiments are also within the scope of this application. The embodiments disclosed herein are merely examples and not limitations, and the embodiments of this application are not limited to the embodiments precisely described above.
Claims
1. A ratio type battery plate grid characterized by The grating includes a lower grating (1), an upper grating (2), lower horizontal ribs (3), lower vertical ribs (4), lower support ribs (5), lower reinforcing ribs (6), connecting ribs (7), upper horizontal ribs (8), upper vertical ribs (9), upper support ribs (10), pole lugs (11), a frame (12), upper reinforcing ribs (13), a hinge (14), and soft nails (15). The grating comprises a lower grating (1) and an upper grating (2) connected sequentially. A frame (12) is provided on the outside of the lower grating (1) and on the upper grating (2). The lower grating (1) has several intersecting lower horizontal ribs (3) and lower vertical ribs (4). Several lower support ribs (5) connect the lower horizontal rib (3) and the frame (12). The top of the lower part (1) of the grating has a rigid lower reinforcing rib (6), and several connecting ribs (7) are connected between the uppermost lower horizontal rib (3) and the lower reinforcing rib (6); the upper part (2) of the grating has several cross-arranged upper horizontal ribs (8) and upper vertical ribs (9), and several upper supporting ribs (10) are connected between the uppermost upper horizontal rib (8) and the frame (12); the upper part (2) of the grating has a pole lug (11); the bottom of the upper part (2) of the grating has a rigid upper reinforcing rib (13), and a hinge (14) is provided between the upper reinforcing rib (13) and the lower reinforcing rib (6); a soft nail (15) is connected to the lower reinforcing rib (6), and the soft nail (15) penetrates the upper reinforcing rib (13) and inserts into the upper vertical rib (9).
2. A ratio type battery grid according to claim 1, wherein, There are several connecting bars (7), some of which are vertically supported and others are diagonally supported.
3. The ratio type battery grid of claim 1, wherein, The soft nails (15) and the hinge (14) are arranged at intervals.
4. The capacity type battery grid according to claim 1, wherein, The lower part (1) and the upper part (2) of the grid are both made of lead-calcium-tin-aluminum alloy, and the soft nail (15) is made of polyethylene plastic.
5. The ratio type battery grid of claim 1, wherein, At least two hinges (14) are provided, and the hinges (14) are located in the middle of the battery grid.
6. The ratio type battery grid of claim 1, wherein, Several connecting bars (7) are also connected between the bottommost upper horizontal bar (8) and the upper reinforcing bar (13).
7. The ratio type battery grid of claim 1, wherein, A number of lower horizontal ribs (3) and a number of lower vertical ribs (4) form a number of square holes, and a number of upper horizontal ribs (8) and a number of upper vertical ribs (9) form a number of square holes. Diagonal ribs are provided at the diagonal positions of the square holes.