Modular structure of a rate type lead-acid battery
By designing a modular temperature monitoring component, the problem of inconvenient replacement and maintenance in existing technologies has been solved, enabling modular installation and use, and ensuring the safety and convenience of high-rate lead-acid batteries.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG SACRED SUN POWER SOURCES
- Filing Date
- 2025-04-11
- Publication Date
- 2026-07-03
AI Technical Summary
The temperature monitoring components of existing high-rate lead-acid batteries are integrated structures, which are inconvenient to replace and maintain, and cannot achieve modular installation and use.
A modular structure is designed, including components such as slots, bumps, screws, motors, lead screws, lifting plates, and temperature probes. The slots and bumps work together to position and fix the support shell. The motor drives the lead screw to rotate, and the lifting plates move up and down to force the connection lugs and terminals to disconnect from the power supply. Combined with temperature monitoring by the temperature probe, safety is ensured.
The temperature monitoring component enables modular installation and use, and can promptly cut off power to prevent overheating, thus improving safety and ease of maintenance.
Smart Images

Figure CN224458164U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery technology, specifically a modular structure for a high-rate lead-acid battery. Background Technology
[0002] High-rate lead-acid batteries, also known as rate-capacity batteries, are batteries with high energy output capabilities, typically capable of releasing a large amount of electrical energy in a short time to support high-load operation. High-rate batteries usually employ a multi-plate structure, which increases the reaction area of the plates, thereby improving the utilization rate of active materials and the current density per unit area, thus enhancing high-current discharge performance. Furthermore, high-rate batteries use a relatively higher electrolyte density, and the amount of lead paste applied to the plates should also be appropriately increased. Based on these structural and performance changes, high-rate lead-acid batteries significantly exceed conventional lead-acid batteries in terms of current intensity and heat generation. To ensure safe use, these products generally integrate safety monitoring modules for real-time monitoring of temperature, smoke, and other information to promptly detect overheating or even spontaneous combustion. However, conventional monitoring components are integrated structures, making replacement and maintenance inconvenient, and their structure is not compact enough to achieve modular installation and use. Summary of the Invention
[0003] The technical problem to be solved by this utility model is: how to design a battery temperature monitoring component that can be modularly installed and used.
[0004] To achieve the above technical objectives, the present invention adopts the following technical solution:
[0005] A modular structure for a high-rate lead-acid battery includes a filling port, a battery body, a slot, terminals, a support shell, a protrusion, a screw, a recessed groove, a terminal lug, a motor, a guide post, a temperature probe, a lead screw, a lifting plate, and contacts. The battery body has a slot located outside the filling port. The battery body's terminals are located beside the slot. The support shell has a protrusion on its side, which engages with the slot. A recessed groove is provided on the protrusion, and a screw is placed within the recessed groove, passing through the protrusion and securely connected to the battery body's outer casing. A terminal lug is provided on the support shell. A motor is mounted on the support shell and is connected to the lead screw. The lifting plate is threadedly connected to the lead screw. A guide post is fixedly connected to the support shell, passing through the lifting plate and slidingly engaging with it. A temperature probe is mounted on the support shell. Contacts are connected to the lifting plate and electrically connected to the terminal lug.
[0006] Preferably, the device also includes a housing, which is fixedly connected to the support shell and covers the outside of the motor.
[0007] Preferably, the electrical connection between the contact and the terminal block is achieved by the following structure: a connecting spring is connected to the terminal block, and the contact is connected to the connecting spring.
[0008] Preferably, a base plate and a pressure head are connected sequentially to the end of the connecting spring, and the pressure head is connected to the contact point.
[0009] Preferably, the device also includes an alarm that is electrically connected to the temperature probe.
[0010] Preferably, the wiring ear is located outside the support housing, while the guide post, temperature probe, lead screw, lifting plate, and contacts are enclosed inside the support housing.
[0011] In the above technical solution, a slot is provided on the outer casing of the battery body, and a recessed step is also provided to accommodate the supporting shell. Apart from the slot and recessed step, the other structures of the battery body are conventional. The filling port and terminals are existing components of the battery body. The slot and recessed step must avoid the filling port, while the terminals are located within the recessed step. A protrusion is used to mate with the slot to position the supporting shell, which is then secured with screws. The recessed groove accommodates the screws. A terminal lug is used to connect electrical appliances via wires. The motor drives the lead screw to rotate. Since the lifting plate is threaded to the lead screw, it can be driven to move up and down. The guide post guides the movement during this process. When the lifting plate descends, the contacts contact the terminals, making the terminal lug conductive. When the lifting plate rises, the contacts leave the terminals, thus forcibly cutting off power. When the temperature probe detects overheating, this forced power-off mechanism ensures safety.
[0012] This invention provides a modular structure for a high-rate lead-acid battery. The technical solution incorporates a modularly installable and usable temperature monitoring component. Furthermore, the clutch function between the connector lugs and terminals allows for forced power disconnection, ensuring safety. Attached Figure Description
[0013] Figure 1 This is an overall drawing of the present invention;
[0014] Figure 2 This is an overall view of the present invention, excluding the box body, supporting shell, and other structures.
[0015] Figure 3 This is a structural diagram of the support shell and its upper auxiliary components;
[0016] Figure 4 This is a structural diagram of the support shell and its lower auxiliary components;
[0017] Figure 5 This is a structural diagram of the internal structure of the connector socket;
[0018] In the picture:
[0019] Detailed Implementation
[0020] The specific embodiments of this utility model will be described in detail below. To avoid excessive and unnecessary details, well-known structures or functions will not be described in detail in the following embodiments. The approximate language used in the following embodiments can be used for quantitative descriptions, indicating that a certain degree of variation in quantity is permissible without changing the basic function. Unless otherwise defined, the technical and scientific terms used in the following embodiments have the same meaning as commonly understood by those skilled in the art to which this utility model pertains.
[0021] Example 1
[0022] A modular structure for a high-rate lead-acid battery, such as Figures 1-5 As shown, the device includes a filling port 2, a battery body 3, a slot 4, a terminal 5, a support shell 6, a protrusion 7, a screw 8, a recessed groove 9, a wiring ear 10, a motor 11, a guide post 12, a temperature probe 13, a lead screw 14, a lifting plate 15, and a contact 16. The battery body 3 has a slot 4 located at a position other than the filling port 2. The terminal 5 of the battery body 3 is located beside the slot 4. The support shell 6 has a protrusion 7 on its side, which cooperates with the slot 4. The protrusion 7 has a recessed groove 9. Screw 8 is provided in slot 9. Screw 8 passes through protrusion 7 and is fastened to the outer shell of battery body 3. Terminal lug 10 is provided on support shell 6. Motor 11 is installed on support shell 6. Motor 11 is driven by lead screw 14. Lifting plate 15 is threadedly connected to lead screw 14. Guide post 12 is fixedly connected to support shell 6. Guide post 12 passes through lifting plate 15 and slides with lifting plate 15. Temperature probe 13 is installed on support shell 6. Contact 16 is connected to lifting plate 15. Contact 16 is electrically connected to terminal lug 10.
[0023] In the above technical solution, a slot 4 is provided on the outer casing of the battery body 3. A recessed step is also provided to accommodate the support shell 6. Apart from the slot 4 and the recessed step, the other structures of the battery body 3 are conventional. The filling port 2 and terminal 5 are existing structures of the battery body 3. The slot 4 and the recessed step must avoid the filling port 2, while the terminal 5 is located within the recessed step. A protrusion 7 is used to mate with the slot 4 to position the support shell 6, which is then fixed with a screw 8. A recessed groove 9 is used to accommodate the screw 8. A wiring lug 10 is used to connect electrical appliances via wires. The motor 11 drives the lead screw 14 to rotate. Since the lifting plate 15 is threadedly connected to the lead screw 14, it can drive the lifting plate 15 to move up and down. The guide post 12 plays a guiding role during this movement. When the lifting plate 15 descends, the contact 16 contacts the terminal 5, making the wiring lug 10 conductive with the terminal 5. When the lifting plate 15 rises, the contact 16 leaves the terminal 5, thus forcibly cutting off the power. When the temperature probe 13 detects overheating, this forced power-off mechanism can be used to ensure safety.
[0024] Example 2
[0025] A modular structure for a high-rate lead-acid battery, such as Figures 1-5As shown, the device includes a filling port 2, a battery body 3, a slot 4, a terminal 5, a support shell 6, a protrusion 7, a screw 8, a recessed groove 9, a wiring ear 10, a motor 11, a guide post 12, a temperature probe 13, a lead screw 14, a lifting plate 15, and a contact 16. The battery body 3 has a slot 4 located at a position other than the filling port 2. The terminal 5 of the battery body 3 is located beside the slot 4. The support shell 6 has a protrusion 7 on its side, which cooperates with the slot 4. The protrusion 7 has a recessed groove 9. A screw 8 is provided in the slot 9, which passes through the protrusion 7 and is securely connected to the outer casing of the battery body 3. A terminal lug 10 is provided on the support shell 6, and a motor 11 is mounted on the support shell 6. The motor 11 is driven by a lead screw 14, and a lifting plate 15 is threadedly connected to the lead screw 14. A guide post 12 is fixedly connected to the support shell 6, passing through the lifting plate 15 and slidingly engaging with it. A temperature probe 13 is mounted on the support shell 6, and a contact 16 is connected to the lifting plate 15, electrically connected to the terminal lug 10. The system also includes a housing 1, which is fixedly connected to the support shell 6 and covers the motor 11. The electrical connection between the contact 16 and the terminal lug 10 is achieved through a connecting spring 19 connected to the terminal lug 10, with the contact 16 connected to the connecting spring 19. A base plate 18 and a pressure head 17 are sequentially connected to the end of the connecting spring 19, and the pressure head 17 is connected to the contact 16. An alarm is also included, which is electrically connected to the temperature probe 13. The wiring lug 10 is located outside the support housing 6, and the guide post 12, temperature probe 13, lead screw 14, lifting plate 15, and contact 16 are enclosed within the support housing 6.
[0026] The embodiments of this utility model have been described in detail above, but the content described is only a preferred embodiment of this utility model and is not intended to limit this utility model. Any modifications, equivalent substitutions, and improvements made within the scope of this utility model application should be included within the protection scope of this utility model.
Claims
1. Modular structure of a rate type lead-acid battery, characterized in that The battery includes a filling port (2), a battery body (3), a slot (4), a terminal (5), a support shell (6), a protrusion (7), a screw (8), a recessed groove (9), a wiring ear (10), a motor (11), a guide post (12), a temperature probe (13), a lead screw (14), a lifting plate (15), and a contact (16). The battery body (3) has a slot (4) located at a position other than the filling port (2). The terminal (5) of the battery body (3) is located next to the slot (4). The support shell (6) has a protrusion (7) on its side, which cooperates with the slot (4). The protrusion (7) has a recessed groove (9) on its protrusion (7). A screw (8) is provided in the sinking groove (9). The screw (8) passes through the protrusion (7) and is fastened to the outer shell of the battery body (3). A wiring ear (10) is provided on the support shell (6). A motor (11) is installed on the support shell (6). The motor (11) is connected to the lead screw (14). The lifting plate (15) is threadedly connected to the lead screw (14). A guide column (12) is fixedly connected on the support shell (6). The guide column (12) passes through the lifting plate (15) and slides with the lifting plate (15). A temperature probe (13) is installed on the support shell (6). A contact (16) is connected on the lifting plate (15). The contact (16) is electrically connected to the wiring ear (10).
2. A modular construction for a rated type lead-acid battery according to claim 1, characterized in that, It also includes a housing (1), which is fixedly connected to the support shell (6) and covers the outside of the motor (11).
3. A modular structure for a ratio type lead-acid battery according to claim 1, characterized in that, The electrical connection between the contact (16) and the wiring lug (10) is achieved by the following structure: a connecting spring (19) is connected to the wiring lug (10), and the contact (16) is connected to the connecting spring (19).
4. A modular construction for a rated type lead-acid battery according to claim 3, characterized in that, A base plate (18) and a pressure head (17) are connected sequentially to the end of the connecting spring (19), and the pressure head (17) is connected to the contact point (16).
5. A modular construction for a rated lead-acid battery according to claim 1, characterized in that, It also includes an alarm that is electrically connected to the temperature probe (13).
6. The modular structure of a rate-capacity lead-acid battery according to claim 1, characterized in that, The wiring ear (10) is located outside the support shell (6), and the guide post (12), temperature probe (13), lead screw (14), lifting plate (15), and contact (16) are enclosed inside the support shell (6).