Modular gate pump control box

Abstract

This utility model relates to a modular gate pump control box, belonging to the field of control box design. It includes a control box housing, a control module mounted on the housing, and a handle mounted on the control module. The handle is characterized by having a hinge ball, and the control module has a hinge rod passing through the hinge ball. The control module has mounting slots for the hinge ball, hinge rod, and handle. The control module also includes a reset mechanism for returning the handle to its original position and a spring-loaded component for restoring the handle to its original position. This application enables the functional module handle on the modular gate pump box to automatically flip and reset, reducing collisions between the handle and the control box door.

Description

Technical Field

[0001] This utility model relates to the field of control box design, and in particular to a modular gate pump control box. Background Technology

[0002] A modular gate and pump control box is an electrical device used to control the operation of gates and pumps. Its design adopts a modular architecture, which decomposes the control function into independent functional modules. Each module can be flexibly combined according to actual needs, thereby realizing the automated control, monitoring and protection of the gate and pump system.

[0003] In the existing technology, when assembling the functional modules of the modular gate pump control box, the operator rotates the handle on the functional module and then manually installs the functional module into the control box after rotating it to the appropriate installation angle.

[0004] After installation, staff need to manually reset the handle to complete the installation. Because the handle needs to be manually flipped and reset, sometimes the handle is forgotten to be reset during installation, which may cause the handle to collide with the control box door, posing a safety hazard and leaving room for improvement. Utility Model Content

[0005] In order to enable the functional module handles on the modular gate pump box to automatically flip and reset, reducing the collision between the handles and the control box door, this utility model provides a modular gate pump control box.

[0006] This utility model provides a modular gate pump control box, which adopts the following technical solution:

[0007] A modular gate pump control box includes a control box housing, a control module mounted on the control box housing, and a handle mounted on the control module. The handle is provided with a hinge ball, and the control module is provided with a hinge rod passing through the hinge ball. The control module has a mounting slot for mounting the hinge ball, the hinge rod, and the handle. The control module is provided with a reset mechanism for flipping and resetting the handle, and a spring-loaded component for moving and resetting the handle.

[0008] By adopting the above technical solution, after the staff installs the control module using the handle, the hinge ball on the handle moves and resets on the hinge rod via the spring mechanism. After the handle moves, the reset mechanism returns the handle to its original position, thereby automatically resetting the handle, reducing collisions between the handle and the control box door, and improving the safety of subsequent installations.

[0009] Optionally, the rebound element includes a compression spring disposed on the control module for connecting the handle, the compression spring being sleeved on the hinge rod, and the control module having a slide groove for the handle and the hinge ball to slide, with the compression spring located in the slide groove.

[0010] By adopting the above technical solution, a compression spring is set on the control module. When in use, the operator lifts the handle to drive the control module. Under the action of the compression spring, the force is transmitted to the control module, and it automatically returns to its original position after installation, thereby improving the installation efficiency of the operator.

[0011] Optionally, the reset mechanism includes a torsion spring disposed on the hinge ball for reset, and a movable block for allowing the torsion spring and the hinge ball to slide synchronously on the hinge rod; the torsion spring is sleeved on the hinge rod, one side of the torsion spring is fixed to the movable block, and the other side of the torsion spring is fixed to the hinge ball;

[0012] The hinge rod has a sliding groove for the moving block to slide, and the hinge ball has an assembly groove for the torsion spring, the moving block and the hinge rod to be installed.

[0013] By adopting the above technical solution, a torsion spring is assembled in the articulated ball through an assembly slot, and the torsion spring is fixed on the articulated rod through a moving block, so that when the articulated ball moves, the torsion spring can follow the movement of the articulated ball through the moving block.

[0014] Optionally, the articulated ball is provided with a U-shaped fixing member for fixing the torsion spring, the articulated ball is provided with an insertion groove for inserting the U-shaped fixing member, and the side of the U-shaped fixing member away from the articulated ball is also provided with an installation ring for mounting the torsion spring.

[0015] By adopting the above technical solution, a U-shaped fastener is inserted into the hinge ball, and an installation ring is set on the U-shaped fastener for installing the torsion spring, thereby fixing the torsion spring to the hinge ball and preventing the force of the torsion spring from disappearing.

[0016] Optionally, the control module is provided with a first magnet, and the handle is provided with a second magnet that attracts the first magnet.

[0017] By adopting the above technical solution, a first magnet is provided on the control module, and a second magnet is provided on the handle that attracts the control module. The handle is further fixed to the control module when the installation is completed by using the magnets.

[0018] Optionally, a third magnet is provided on the side of the first magnet near the mounting groove to repel the second magnet, and a flip plate is provided on the control module for mounting the first magnet and the third magnet.

[0019] The control module is provided with a rotating rod for mounting the flip plate, and a rotator is provided on one side of the rotating rod for driving the flip plate to flip so that the third magnet is aligned with the second magnet.

[0020] By adopting the above technical solution, a second magnet is set on the first magnet and the magnet is rotated by a flip plate, a rotating rod and a rotator. When the handle is reset, the third magnet repels the magnet on the handle, thereby reducing the instantaneous pressure on the control module when the handle falls, and flipping after reaching a certain position to improve the installation stability of the handle.

[0021] Optionally, the control module is provided with a mounting block for protecting the rotating rod.

[0022] By adopting the above technical solution, an installation block is set on the protective rod. The installation block further hides and protects the rotating rod, thereby increasing the service life of the rotating rod and reducing the need to replace the protective rod.

[0023] Optionally, the rotator includes a coil spring for driving the flip plate to rotate, a coil spring housing for protecting the coil spring, and a coil spring cover for limiting the movement of the coil spring; the coil spring is installed in the coil spring housing, and the coil spring cover is installed on the side of the control module near the ground.

[0024] By adopting the above technical solution, the rotator drives the flipping plate to flip through the coil spring, and the coil spring is installed and fixed on the coil spring by using the coil spring cover, so that the coil spring is laterally limited in the coil spring cover and circumferentially limited in the coil spring shell.

[0025] Optionally, the coil spring is provided with an inner fixing block and an outer fixing block, the inner fixing block being fixed to the rotating rod, and the outer fixing block being fixed to the coil spring shell.

[0026] By adopting the above technical solution, an inner fixing block and an outer fixing block are set on the coil spring. The inner fixing block is used to install and fix the rotating rod, and the outer fixing block is used to fix the coil spring shell. This allows the coil spring to generate pressure under the action of the rotating rod and return to its original position by fixing the coil spring shell.

[0027] Optionally, the control module is provided with a gripping slot for removing the handle.

[0028] By adopting the above technical solution, a gripping slot is provided on the control module for the handle to be gripped. When the staff needs to grip the handle, they can use the gripping slot to grip it, which makes it easier for the staff to grab the embedded handle.

[0029] In summary, this application includes at least one of the following beneficial technical effects:

[0030] 1. After the handle is moved, a reset mechanism returns the handle to its original position, thereby automatically resetting the handle and improving the safety of subsequent installation;

[0031] 2. The force is transmitted to the control module under the action of the compression spring, and it automatically returns to its original position after installation, so as to improve the installation efficiency of the staff;

[0032] 3. When the handle is reset, the third magnet repels the magnet on the handle, thereby reducing the instantaneous pressure on the control module when the handle falls, and flips after reaching a certain position to improve the installation stability of the handle. Attached Figure Description

[0033] Figure 1 This is a schematic diagram of a modular gate pump control box.

[0034] Figure 2 This is a partial schematic diagram of the control module;

[0035] Figure 3 This is a partial exploded view of the reset mechanism on the control module;

[0036] Figure 4 This is a partial exploded view of the control module;

[0037] Figure 5 This is a partial exploded view of the rotator.

[0038] The parts referred to by the numbers in the above attached figures are as follows: 1. Control box housing; 2. Control module; 3. Handle; 4. Hinge ball; 5. Hinge rod; 6. Mounting slot; 7. Reset mechanism; 8. Spring return element; 9. Compression spring; 10. Slide groove; 11. Torsion spring; 12. Moving block; 13. Sliding groove; 14. Assembly slot; 15. U-shaped fastener; 16. Insertion slot; 17. Mounting ring; 18. First magnet; 19. Second magnet; 20. Third magnet; 21. Flip plate; 22. Rotating rod; 23. Rotator; 24. Mounting block; 25. Coil spring; 26. Coil spring shell; 27. Coil spring cover; 28. Inner fixing block; 29. ​​Outer fixing block; 30. Gripping slot; 31. Snap-fit ​​slot. Detailed Implementation

[0039] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments.

[0040] Reference Figure 1 This application discloses a modular gate pump control box, including a control box housing 1, a control module 2, and a handle 3. The control module 2 is installed in the control box housing 1 and is used to control external gate pump devices. Different control modules 2 control different gate pump devices. Multiple control modules 2 can be placed in a single control box housing 1. Handles 3 are symmetrically installed on the control modules 2. The handles 3 are used to facilitate the operator to lift and replace the control modules 2 so as to install the control modules 2 into the control box housing 1.

[0041] refer to Figure 2 A hinge rod 5 for mounting a handle 3 is installed on the control module 2. A hinge ball 4 is integrally formed on the handle 3. The hinge ball 4 is used to be installed through the hinge rod 5 to rotate and fix the handle 3 on the control module 2. An installation slot 6 is provided on the control module 2 for mounting the hinge rod 5, the hinge ball 4, and the handle 3. A gripping slot 30 is provided on the control module 2 for removing the handle 3. The handle 3 is flipped through the gripping slot 30 to lift the control module 2.

[0042] In order for the articulated ball 4 to return to its original position, a spring-loaded component 8 is installed on the control module 2. The spring-loaded component 8 includes a compression spring 9 installed on the side of the control module 2 away from the ground. The control module 2 has a slide groove 10 for mounting the compression spring 9 and for sliding the articulated ball 4. The slide groove 10 is interconnected with the mounting groove 6.

[0043] The compression spring 9 is sleeved in the hinge rod 5, with one side of the compression spring 9 fixed to the hinge ball 4 and the other side of the compression spring 9 fixed to the wall of the mounting groove 6. The hinge rod 5 is installed in the mounting groove 6, and the hinge rod 5 passes through the hinge ball 4 and the compression spring 9 in sequence in the mounting groove 6. The handle 3 is fixed in the mounting groove 6 by passing through the hinge ball 4.

[0044] refer to Figure 3 A reset mechanism 7 is installed in the hinge ball 4 to allow the handle 3 to return to the mounting groove 6. The hinge ball 4 has an assembly groove 14 for installing the reset mechanism 7. The reset mechanism 7 includes a torsion spring 11, a moving block 12, and a U-shaped fixing member 15. The torsion spring 11 is installed between the hinge ball 4 and the hinge rod 5, and is used to drive the hinge ball 4 to reset. The moving block 12 is used to drive the torsion spring 11 to move with the hinge ball 4. The moving block 12 is installed in the hinge rod 5, and the hinge rod 5 has a sliding groove 13 for the moving block 12 to engage and move. The U-shaped fixing member 15 is used to fix the torsion spring 11 in the hinge ball 4. The hinge ball 4 has an insertion groove 16 for one side of the U-shaped fixing member 15 to be inserted and fixed. An integrally formed mounting ring 17 is formed on the side away from the insertion slot 16. One side of the torsion spring 11 is fixed to the side of the moving block 12 away from the hinge rod 5. The other side of the torsion spring 11 is installed in the mounting ring 17 of the U-shaped fastener 15 and fixed in the hinge ball 4 by the U-shaped fastener 15. The two connecting parts of the U-shaped fastener 15 are flexible. During installation, one side is installed on the torsion spring through the mounting ring 17, and the other side is pulled to install the other end into the insertion slot 16.

[0045] refer to Figure 4A rotating rod 22 is provided on the control module 2. A flip plate 21 is installed in the middle of the rotating rod 22. The flip plate 21 is asymmetrically installed on the rotating rod 22. A rotator 23 for flipping the flip plate 21 is installed on the side of the rotating rod 22 closest to the ground. A first magnet 18 and a third magnet 20 are installed on both sides of the flip plate 21. A second magnet 19 is embedded in the handle 3, which attracts the first magnet 18 and repels the third magnet 20.

[0046] When the handle 3 is fixed in the mounting groove 6, the control module 2 is provided with a snap-fit ​​groove 31 for mounting the rotating rod 22, the rotator 23, the first magnet 18, the third magnet 20 and the flip plate 21. The snap-fit ​​groove 31 is connected to the mounting groove 6. The rotating rod 22 is equipped with a mounting block 24 for protecting the rotating rod 22. The mounting block 24 is bolted in the snap-fit ​​groove 31.

[0047] When the handle 3 is flipped, the second magnet 19 and the third magnet 20 on the handle 3 repel each other to reduce the pressure of flipping the handle 3. By rotating the flip plate 21 under the action of the rotator 23, the first magnet 18 is aligned with the second magnet 19 so that they attract each other to improve the stability of the handle 3.

[0048] refer to Figure 5 The rotator 23 includes a coil spring 25, a coil spring housing 26, and a coil spring cover 27. The coil spring 25 is used to drive the rotating rod 22 to rotate. The coil spring housing 26 is used to restrict the circumferential movement of the coil spring 25. The coil spring cover 27 is used to restrict the axial movement of the coil spring 25 and to allow the rotating rod 22 to pass through the coil spring cover 27 to install the coil spring 25.

[0049] The coil spring 25 has an integrally formed inner fixing block 28 and an outer fixing block 29. The inner fixing block 28 passes through the rotating rod 22, and the outer fixing block 29 is fixedly installed in the coil spring shell 26. After the rotating rod 22 rotates, the coil spring 25 rotates and generates a rewinding force. After it stops rotating, the rotating rod 22 is reset.

[0050] Working process: When it is necessary to replace the control module 2, the staff first opens the control cabinet door of the control box shell 1. After opening, the handle 3 of the control module 2 to be replaced is turned out of the mounting slot 6 through the gripping slot 30. After the handle 3 is turned out, the second magnet 19 on the handle 3 moves away from the mounting slot 6. When the handle 3 is pulled out, the distance between the second magnet 19 and the third magnet 20 increases, the magnetic force weakens, and the coil spring 25 releases potential energy to drive the rotating rod 22 to rotate, so that the flip plate 21 rotates and interchanges the positions of the first magnet 18 and the third magnet 20.

[0051] After turning the handle 3, the control module 2 is pulled out of the control box housing 1. After being pulled out, the control module 2 moves downward under the influence of gravity and presses the compression spring 9. The staff places the control module 2 to one side and replaces it with a new control module 2. The handle 3 is removed in the same way as above, and the control module 2 is installed into the mounting slot 6 of the control box housing 1.

[0052] When the worker removes their hand from handle 2, the spring 9 returns to its original position, causing the hinge ball 4 to return to its original position. After returning to its original position, the torsion spring 11 in the hinge ball 4 drives the hinge ball 4 to rotate towards the mounting groove 6. At this time, the third magnet 20 in the mounting groove 6 corresponds to the second magnet 19. When the handle 3 flips downward under the action of the torsion spring 11, the second magnet 19 gradually approaches the flipping plate 21, first generating a repulsive force with the third magnet 20 to buffer the falling speed. When the handle 3 approaches the bottom of the mounting groove 6, the repulsive force pushes the flipping plate 21 to overcome the resistance of the coil spring 25 and rotate, so that the first magnet 18 aligns with the second magnet 19 and attracts it, thereby fixing the handle 2 in the mounting groove 6.

[0053] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A modular gate pump control box comprising a control box housing (1), a control module (2) mounted on said control box housing (1) and a handle (3) mounted on said control module (2), characterized in that, The handle (3) is provided with a hinge ball (4), the control module (2) is provided with a hinge rod (5) passing through the hinge ball (4), and the control module (2) is provided with a mounting groove (6) for mounting the hinge ball (4), the hinge rod (5) and the handle (3); the control module (2) is provided with a reset mechanism (7) for the handle (3) to flip and reset and a spring-loaded component (8) for moving and resetting the handle (3).

2. A modular gate pump control box according to claim 1, wherein, The spring-loaded component (8) includes a compression spring (9) disposed on the control module (2) for connecting the handle (3). The compression spring (9) is sleeved on the hinge rod (5), and the control module (2) has a slide groove (10) for sliding between the handle (3) and the hinge ball (4), and the compression spring (9) is located in the slide groove (10).

3. A modular gate pump control box according to claim 2, wherein, The reset mechanism (7) includes a torsion spring (11) disposed on the hinge ball (4) for reset, and a moving block (12) for allowing the torsion spring (11) and the hinge ball (4) to slide synchronously on the hinge rod (5); the torsion spring (11) is sleeved on the hinge rod (5), one side of the torsion spring (11) is fixed on the moving block (12), and the other side of the torsion spring (11) is fixed on the hinge ball (4); The hinge rod (5) is provided with a sliding groove (13) for the sliding block (12) to slide, and the hinge ball (4) is provided with an assembly groove (14) for the torsion spring (11), the sliding block (12) and the hinge rod (5) to be installed.

4. A modular gate pump control box according to claim 3, wherein, The hinge ball (4) is provided with a U-shaped fixing member (15) for fixing the torsion spring (11). The hinge ball (4) is provided with an insertion groove (16) for inserting the U-shaped fixing member (15). The side of the U-shaped fixing member (15) away from the hinge ball (4) is also provided with an installation ring (17) for installing the torsion spring (11).

5. A modular gate pump control box according to claim 1, wherein, The control module (2) is provided with a first magnet (18), and the handle (3) is provided with a second magnet (19) that attracts the first magnet (18).

6. A modular gate pump control box according to claim 5, wherein, The first magnet (18) is provided with a third magnet (20) on the side near the mounting groove (6) for repelling the second magnet (19), and the control module (2) is provided with a flip plate (21) for mounting the first magnet (18) and the third magnet (20); The control module (2) is provided with a rotating rod (22) for mounting the flip plate (21), and a rotator (23) is provided on one side of the rotating rod (22) for driving the flip plate (21) to flip so that the third magnet (20) is aligned with the second magnet (19).

7. A modular gate pump control box according to claim 6, characterized in that, The control module (2) is provided with a mounting block (24) for protecting the rotating rod (22).

8. A modular gate pump control box according to claim 6, wherein, The rotator (23) includes a coil spring (25) for driving the flip plate (21) to rotate, a coil spring housing (26) for protecting the coil spring (25), and a coil spring cover (27) for limiting the movement of the coil spring (25); the coil spring (25) is installed in the coil spring housing (26), and the coil spring cover (27) is installed on the side of the control module (2) near the ground.

9. A modular gate pump control box according to claim 8, wherein, The coil spring (25) is provided with an inner fixing block (28) and an outer fixing block (29). The inner fixing block (28) is fixed on the rotating rod (22), and the outer fixing block (29) is fixed on the coil spring shell (26).

10. A modular gate pump control box according to claim 1, wherein, The control module (2) is provided with a gripping slot (30) for removing the handle (3).

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