A high efficiency separation media apparatus

Abstract

The utility model provides a kind of high-efficiency separation medium equipment, belong to medium separation technical field, including outer frame, the outer frame is symmetrically arranged, the outer frame outer wall is fixedly connected with the even distribution of connecting sleeve, the connecting sleeve outer wall is fixedly connected with filter box, the connecting sleeve outer wall is also fixedly connected with condensing box, the filter box outer wall is fixedly connected with the sliding block of symmetrical distribution, the sliding block outer wall is equipped with clamping groove, further include: drying box, fixedly connected in connecting sleeve outer wall, the drying box inner wall is fixedly connected with the condensing plate of even distribution. In the utility model, by setting filter plate through snap ring installation between sealing frame and filter box, cooperate the clamping block of quick release assembly, clamping groove and strong spring etc. Limiting structure automatic locking clamping block, without tool can be quickly disassembled, the quick replacement and maintenance of filter plate are convenient, shorten equipment maintenance time, reduce downtime loss, improve the use efficiency and service life of equipment.

Description

Technical Field

[0001] This utility model relates to the field of media separation technology, and more specifically, to a high-efficiency media separation device. Background Technology

[0002] Separators are widely used equipment in many fields such as chemical, petroleum, and environmental protection. They mainly use the principles of gravity, centrifugal force, filtration, and adsorption to separate different components in a mixed fluid. In actual production, gas-liquid separators can separate liquid impurities from natural gas to ensure the safety of pipeline transportation.

[0003] A search revealed a Chinese patent application with patent number CN202022742100.5, which discloses a high-efficiency media separator, including a nozzle, a filter box, a filter sealing plate, a filter plate, a filter control plate, a condenser box, a condenser sealing plate, a condenser plate, a condenser control plate, a drying box, a drying sealing plate, a dryer, a drying control plate, a collection box, and a sealing strip.

[0004] While the aforementioned patents have solved the problem of separating solid particles from gas mixtures through filter boxes and filter plates, solved the problem of separating liquids from gas mixtures through condenser boxes and condenser plates, and solved the problem of excessive humidity in gas mixtures through drying boxes and dryers, thus achieving thorough separation of gas mixtures, resolving the problem of excessive residue, and saving resources, the following drawbacks still exist:

[0005] 1. When the filter plate becomes clogged or damaged due to long-term use and needs to be replaced, it is inconvenient for operators to disassemble it, which greatly extends the downtime of the equipment, seriously affects production efficiency, and reduces the efficiency and service life of the equipment.

[0006] 2. The horizontally arranged structural design, with each processing unit dispersed, occupies a large amount of floor space, resulting in low plant space utilization and increased site costs. Therefore, a high-efficiency media separation device is proposed. Utility Model Content

[0007] The purpose of this utility model is to address the problems that currently exist, such as the inconvenience for operators to disassemble the filter plates when they become clogged or damaged due to long-term use, which greatly extends the equipment downtime, seriously affects production efficiency, reduces equipment efficiency and service life, and the horizontal arrangement of the processing units, which occupies a lot of floor space, resulting in low plant space utilization and increased site costs.

[0008] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0009] The present invention specifically includes: a high-efficiency media separation device, comprising an outer frame symmetrically arranged, with uniformly distributed connecting sleeves fixedly connected to the outer wall of the outer frame, a filter box fixedly connected to the outer wall of each connecting sleeve, a condenser box also fixedly connected to the outer wall of each connecting sleeve, symmetrically distributed sliding blocks fixedly connected to the outer wall of each filter box, and slots formed on the outer wall of each sliding block; and further comprising:

[0010] A drying oven is fixedly connected to the outer wall of the connecting sleeve. The inner wall of the drying oven is fixedly connected to evenly distributed condensation plates, and the outer wall of the drying oven is fixedly connected to a collection box.

[0011] The quick-release assembly includes a sliding sleeve slidably connected to the outer wall of a sliding block. An extension frame is fixedly connected to the outer wall of the sliding sleeve. A sealing frame is fixedly connected symmetrically between the sliding sleeves, and the outer wall of the sealing frame abuts against the outer wall of the filter box. A sliding rod is slidably connected to the outer wall of the extension frame. A guide plate is fixedly connected to the outer wall of the sliding rod. A strong spring is sleeved on the outer wall of the sliding rod. A locking block is fixedly connected to the outer wall of the guide plate, and the locking block is slidably connected to the sliding sleeve and to a locking groove.

[0012] As a preferred technical solution of this utility model, each of the filter box, condenser box and drying box is fixedly connected to a connecting box. A mounting frame is fixedly connected to the outer wall of the connecting box. A drive motor is fixedly connected to the outer wall of the mounting frame. An adjusting screw is fixedly connected to the output end of the drive motor. A moving block is threadedly connected to the outer wall of the adjusting screw. A sealing baffle is fixedly connected to the outer wall of the moving block, and the sealing baffle is slidably connected to the connecting box.

[0013] As a preferred technical solution of this utility model, the sealing frame and the inner wall of the filter box are both fixedly connected with uniformly distributed retaining rings, and a filter plate is snapped between adjacent retaining rings.

[0014] As a preferred technical solution of this utility model, the strong spring is fixedly connected to the guide plate, and the end of the strong spring away from the guide plate is fixedly connected to the extension frame.

[0015] As a preferred embodiment of this utility model, a drying rack is fixedly connected to the inner wall of the drying oven, a symmetrically distributed honeycomb plate is fixedly connected to the outer wall of the drying rack, and a uniformly distributed drying tube is fixedly connected to the inner wall of the drying rack.

[0016] As a preferred technical solution of this utility model, a support plate is fixedly connected to the outer wall of the outer frame, a symmetrically distributed support column is fixedly connected to the outer wall of the support plate, and a support seat is fixedly connected to the outer wall of the support column.

[0017] As a preferred technical solution of this utility model, symmetrically distributed guide rods are fixedly connected between the extension frame and the sliding sleeve, and the guide rods are slidably connected to the guide plate.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0019] 1. By setting the filter plate to be installed between the sealing frame and the filter box through the retaining ring, and cooperating with the quick-release component's retaining structure such as the retaining block, retaining groove and strong spring, the retaining block is automatically locked, which can be quickly disassembled without tools, which facilitates the quick replacement and maintenance of the filter plate, shortens the equipment maintenance time, reduces downtime losses, and improves the equipment's efficiency and service life. It solves the problem in the existing technology that when the filter plate needs to be replaced due to blockage or damage after long-term use, it is inconvenient for operators to disassemble it, which greatly prolongs the equipment downtime, seriously affects the production efficiency, and reduces the equipment's efficiency and service life.

[0020] 2. By fixing the filter box, condenser box, and drying box to the outer frame through connecting sleeves, a vertically distributed tower structure is formed. The filter box, condenser box, and drying box are arranged in layers, making full use of vertical space, reducing the equipment footprint, and making the equipment structure more compact. At the same time, the flow path of the medium between each box is smoother, which is conducive to improving separation efficiency. This solves the problem of horizontal arrangement of existing technology, where each processing unit is scattered and occupies a lot of plane space, resulting in low plant space utilization and increased site costs. Attached Figure Description

[0021] Figure 1 A schematic diagram of the overall structure of the high-efficiency separation medium device provided in this application;

[0022] Figure 2 A schematic diagram of the internal structure of the high-efficiency separation medium device provided in this application;

[0023] Figure 3 A schematic diagram of the filter box section of the high-efficiency separation media device provided in this application;

[0024] Figure 4 A schematic diagram of the sliding sleeve portion of the high-efficiency media separation device provided in this application;

[0025] Figure 5 A schematic diagram of the drying rack section of the high-efficiency separation medium equipment provided in this application;

[0026] Figure 6 A schematic diagram of the connection box structure of the high-efficiency media separation device provided in this application.

[0027] The diagram shows: 1. Outer frame; 2. Support plate; 3. Support column; 4. Support base; 5. Connecting sleeve; 6. Filter box; 7. Condensation box; 8. Drying box; 9. Condensation plate; 10. Drying rack; 11. Drying tube; 12. Honeycomb panel; 13. Sliding block; 14. Sliding sleeve; 15. Sealing frame; 16. Extension frame; 17. Slide rod; 18. Strong spring; 19. Guide rod; 20. Guide plate; 21. Slot; 22. Locking block; 23. Filter plate; 24. Connecting box; 25. Mounting frame; 26. Drive motor; 27. Adjusting screw; 28. Moving block; 29. ​​Sealing baffle; 30. Collection box; 31. Snap ring. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0029] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0030] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0031] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0032] like Figure 1-6 As shown, this embodiment proposes a high-efficiency media separation device, including an outer frame 1, which is symmetrically arranged. Uniformly distributed connecting sleeves 5 are fixedly connected to the outer wall of the outer frame 1. A filter box 6 is fixedly connected to the outer wall of the connecting sleeve 5. A condenser box 7 is also fixedly connected to the outer wall of the connecting sleeve 5. Symmetrically distributed sliding blocks 13 are fixedly connected to the outer wall of the filter box 6. The outer wall of the sliding blocks 13 has a slot 21. The device also includes:

[0033] The drying chamber 8 is fixedly connected to the outer wall of the connecting sleeve 5. The inner wall of the drying chamber 8 is fixedly connected with evenly distributed condensing plates 9, and the outer wall of the drying chamber 8 is fixedly connected with a collection box 30. The outer frame 1 stably supports the entire equipment through the support plate 2, support column 3, and support base 4. The filter box 6, condensing box 7, and drying chamber 8 fixed on the connecting sleeve 5 constitute the core processing unit for separating the media. The media to be processed first enters the filter box 6. The filter plate 23 is installed in the filter box 6 through the retaining ring 31 to perform preliminary filtration of the media. The filtered media enters the condensing box 7 through the connecting box 24 and completes the condensation process in the condensing box 7. Then, it enters the drying chamber 8 through the connecting box 24 again. The condensing plates 9, drying rack 10, honeycomb plate 12, and drying tube 11 in the drying chamber 8 work together to dry the media. Finally, the dried media enters the collection box 30.

[0034] The quick-release assembly includes a sliding sleeve 14 slidably connected to the outer wall of the sliding block 13. An extension frame 16 is fixedly connected to the outer wall of the sliding sleeve 14. A sealing frame 15 is fixedly connected between the symmetrical sliding sleeves 14, and the outer wall of the sealing frame 15 abuts against the outer wall of the filter box 6. A sliding rod 17 is slidably connected to the outer wall of the extension frame 16. A guide plate 20 is fixedly connected to the outer wall of the sliding rod 17. A strong spring 18 is sleeved on the outer wall of the sliding rod 17. A locking block 22 is fixedly connected to the outer wall of the guide plate 20, and the locking block 22 slides against the sliding sleeve 14. The locking block 22 is slidably connected to the locking groove 21. When the filter plate 23 needs to be removed, the sliding rod 17 is pulled to move the guide plate 20 and the locking block 22, so that the locking block 22 is disengaged from the locking groove 21, the sliding sleeve 14 slides on the sliding block 13, and the sealing frame 15 separates from the filter box 6, so that the filter plate 23 can be taken out. During installation, the operation is reversed. The strong spring 18 pushes the guide plate 20, so that the locking block 22 is locked into the locking groove 21, realizing the quick installation of the filter plate 23. The guide rod 19 ensures the stability of the movement of the guide plate 20.

[0035] like Figure 2 As shown, each of the filter box 6, condenser box 7, and drying box 8 is fixedly connected to a connecting box 24. A mounting bracket 25 is fixedly connected to the outer wall of the connecting box 24. A drive motor 26 is fixedly connected to the outer wall of the mounting bracket 25. An adjusting screw 27 is fixedly connected to the output end of the drive motor 26. A moving block 28 is threadedly connected to the outer wall of the adjusting screw 27. A sealing baffle 29 is fixedly connected to the outer wall of the moving block 28, and the sealing baffle 29 is slidably connected to the connecting box 24. The drive motor 26 is mounted on the mounting bracket 25. After starting, it drives the adjusting screw 27 to rotate, and the moving block 28 moves on the adjusting screw 27, thereby driving the sealing baffle 29 to slide inside the connecting box 24. By controlling the position of the sealing baffle 29, the flow rate and direction of the medium between each box can be adjusted.

[0036] like Figure 1 and Figure 2As shown, the sealing frame 15 and the inner wall of the filter box 6 are both fixedly connected with evenly distributed retaining rings 31. Filter plates 23 are snapped between adjacent retaining rings 31. The retaining rings 31 snap the filter plates 23 together, which facilitates quick installation and removal of the filter plates 23 and facilitates the later maintenance and operation of the filter plates 23.

[0037] like Figure 4 As shown, the strong spring 18 is fixedly connected to the guide plate 20, and the end of the strong spring 18 away from the guide plate 20 is fixedly connected to the extension frame 16. The strong spring 18 pushes the guide plate 20 to move, thereby pushing the locking block 22 to engage with the locking slot 21 to complete the quick limiting connection between the sliding sleeve 14 and the sliding block 13.

[0038] like Figure 5 As shown, a drying rack 10 is fixedly connected to the inner wall of the drying chamber 8, and symmetrically distributed honeycomb panels 12 are fixedly connected to the outer wall of the drying rack 10. Evenly distributed drying pipes 11 are fixedly connected to the inner wall of the drying rack 10. The drying rack 10, honeycomb panels 12, and drying pipes 11 work together. After the drying pipes 11 are energized and heated, they directly heat the medium through thermal radiation and conduct the heat to the drying rack 10 and honeycomb panels 12. The honeycomb structure of the honeycomb panels 12 divides the medium into fine streams, increasing its contact area and residence time with the high-temperature surface, thus enhancing the evaporation effect. The condenser plate 9 first condenses some of the water vapor, and the remaining moisture evaporates again in the high-temperature zone. Combined with hot air circulation, this achieves efficient drying. This structure significantly improves drying efficiency, shortens processing time, and reduces energy consumption by expanding the heat exchange area, extending the medium residence time, and implementing multi-stage drying. Simultaneously, the uniform temperature distribution avoids localized overheating and damage to the medium, solving the problems of low efficiency, high energy consumption, and uneven drying in traditional drying equipment.

[0039] like Figure 1 As shown, a support plate 2 is fixedly connected to the outer wall of the outer frame 1, and symmetrically distributed support columns 3 are fixedly connected to the outer wall of the support plate 2. Support seats 4 are fixedly connected to the outer wall of the support columns 3. The equipment is provided with stable support through the support columns 3 and the support seats 4.

[0040] like Figure 4 As shown, symmetrically distributed guide rods 19 are fixedly connected between the extension frame 16 and the sliding sleeve 14, and the guide rods 19 are slidably connected to the guide plate 20, providing stable guiding support force for the movement of the guide plate 20 through the guide rods 19.

[0041] Specifically, in use, this high-efficiency media separation equipment consists of: an outer frame 1 that stably supports the entire equipment via a support plate 2, support column 3, and support base 4; and a filter box 6, condenser box 7, and drying box 8 fixed on a connecting sleeve 5, which constitute the core processing unit for the separated media (e.g., ...). Figure 1(As shown); the medium to be treated first enters the filter box 6, and the filter plate 23 is installed in the filter box 6 by the retaining ring 31 to perform preliminary filtration of the medium. The filtered medium enters the condenser box 7 through the connecting box 24, where the condensation process is completed. Then, it enters the drying box 8 through the connecting box 24 again. The condenser plate 9, drying rack 10, honeycomb plate 12 and drying tube 11 in the drying box 8 work together to dry the medium. Finally, the dried medium enters the collection box 30 (as shown). Figure 1 and Figure 2 (As shown); When it is necessary to disassemble the filter plate 23, pull the slide rod 17 to move the guide plate 20 and the locking block 22, so that the locking block 22 disengages from the slot 21, the sliding sleeve 14 slides on the sliding block 13, and the sealing frame 15 separates from the filter box 6, so that the filter plate 23 can be taken out; During installation, the operation is reversed. The strong spring 18 pushes the guide plate 20, so that the locking block 22 is locked into the slot 21, realizing the quick installation of the filter plate 23. The guide rod 19 ensures the stability of the movement of the guide plate 20 (as shown). Figure 3 and Figure 4 (As shown).

[0042] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, the present utility model is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present utility model, and all technical solutions and improvements that do not depart from the spirit and scope of the invention, are covered within the scope of the claims of the present utility model.

Claims

1. A high-performance separation medium apparatus comprising an outer frame (1), characterized in that, The outer frame (1) is symmetrically arranged, and the outer wall of the outer frame (1) is fixedly connected to evenly distributed connecting sleeves (5). The outer wall of the connecting sleeves (5) is fixedly connected to a filter box (6). The outer wall of the connecting sleeves (5) is also fixedly connected to a condenser box (7). The outer wall of the filter box (6) is fixedly connected to symmetrically distributed sliding blocks (13). The outer wall of the sliding blocks (13) is provided with a slot (21). It also includes: A drying oven (8) is fixedly connected to the outer wall of the connecting sleeve (5). A uniformly distributed condenser plate (9) is fixedly connected to the inner wall of the drying oven (8). A collection box (30) is fixedly connected to the outer wall of the drying oven (8). The quick-release assembly includes a sliding sleeve (14) slidably connected to the outer wall of the sliding block (13), an extension frame (16) fixedly connected to the outer wall of the sliding sleeve (14), a sealing frame (15) fixedly connected between the symmetrical sliding sleeves (14), and the outer wall of the sealing frame (15) abutting against the outer wall of the filter box (6). A slide rod (17) is slidably connected to the outer wall of the extension frame (16), a guide plate (20) is fixedly connected to the outer wall of the slide rod (17), a strong spring (18) is sleeved on the outer wall of the slide rod (17), a locking block (22) is fixedly connected to the outer wall of the guide plate (20), and the locking block (22) is slidably connected to the sliding sleeve (14) and the locking block (22) is slidably connected to the locking groove (21).

2. The high efficiency separation media apparatus of claim 1, wherein, Each of the filter box (6), condenser box (7) and drying box (8) is fixedly connected to a connecting box (24). The outer wall of the connecting box (24) is fixedly connected to a mounting bracket (25). The outer wall of the mounting bracket (25) is fixedly connected to a drive motor (26). The output end of the drive motor (26) is fixedly connected to an adjusting screw (27). The outer wall of the adjusting screw (27) is threadedly connected to a moving block (28). The outer wall of the moving block (28) is fixedly connected to a sealing baffle (29), and the sealing baffle (29) is slidably connected to the connecting box (24).

3. The high efficiency separation media apparatus of claim 1, wherein, The sealing frame (15) and the inner wall of the filter box (6) are both fixedly connected with evenly distributed retaining rings (31), and a filter plate (23) is snapped between adjacent retaining rings (31).

4. The high efficiency separation media apparatus of claim 1, wherein, The strong spring (18) is fixedly connected to the guide plate (20), and the end of the strong spring (18) away from the guide plate (20) is fixedly connected to the extension frame (16).

5. The high efficiency separation media apparatus of claim 1, wherein, The drying oven (8) has a drying rack (10) fixedly connected to its inner wall, and the drying rack (10) has symmetrically distributed honeycomb panels (12) fixedly connected to its outer wall, and the drying rack (10) has uniformly distributed drying tubes (11) fixedly connected to its inner wall.

6. The high efficiency separation media apparatus of claim 1, wherein, The outer frame (1) is fixedly connected to a support plate (2), the outer wall of the support plate (2) is fixedly connected to symmetrically distributed support columns (3), and the outer wall of the support column (3) is fixedly connected to a support seat (4).

7. The high efficiency separation media apparatus of claim 1, wherein, The extension frame (16) and the sliding sleeve (14) are fixedly connected by symmetrically distributed guide rods (19), and the guide rods (19) are slidably connected to the guide plate (20).

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