An automatic detection line defective product sorting mechanism

Abstract

The utility model discloses an automatic detection line defective product sorting mechanism relates to sorting mechanism technical field, including bottom shell and vertical board, two bottom shell from left to right set gradually, two vertical board fixed settings in bottom shell's upper surface, two vertical board between fixed setting have slide, the rod wall movable sleeve joint of slide has the slider, the downside fixed setting of slider has the U type sorting board, the downside of U type sorting board has product in place sensor, the inboard of vertical board is provided with the suction mechanism of moving U type sorting board, the both sides of bottom shell all are set up with the through slot, the inside joint of through slot has first collection box, one side fixed connection of first collection box has second collection box, the one side of first collection box and second collection box is away from all fixed settings has the baffle. The utility model can carry out the automation sorting to product, need not manual operation, can improve sorting efficiency and sorting accuracy greatly.

Description

Technical Field

[0001] This utility model relates to the field of sorting mechanism technology, specifically to an automatic inspection line defective product sorting mechanism. Background Technology

[0002] In modern industrial production, the quality inspection and sorting of electronic components are crucial for ensuring product quality and production efficiency. Currently, on many production lines, the sorting of defective products is mostly done manually. This method has many drawbacks. On the one hand, manual sorting is inefficient and cannot meet the needs of large-scale production. On the other hand, manual sorting is easily affected by the subjective factors and fatigue of workers, resulting in low sorting accuracy and the possibility of misjudgments and omissions. As a result, defective products flow into the next process, affecting the overall product quality and the company's reputation. Utility Model Content

[0003] In view of the problems existing in the current automatic inspection line defective product sorting mechanism, this utility model is proposed.

[0004] Therefore, the purpose of this utility model is to provide an automatic inspection line defective product sorting mechanism, which solves the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An automatic defective product sorting mechanism for an inspection line includes a base shell and two vertical plates. The two base shells are arranged sequentially from left to right. The two vertical plates are fixedly mounted on the upper surface of the base shells. A sliding rod is fixedly mounted between the two vertical plates. A slider is movably sleeved on the wall of the sliding rod. A U-shaped sorting plate is fixedly mounted on the lower side of the slider. A product arrival sensor is located on the lower side of the U-shaped sorting plate. An attraction mechanism for moving the U-shaped sorting plate is provided on the inner side of the vertical plates. Through slots are opened on both sides of the base shells. A first collection box is engaged inside the through slots. A second collection box is fixedly connected to one side of the first collection box. A baffle is fixedly mounted on the opposite side of the first and second collection boxes. One baffle abuts against the outer wall of the base shell. A limiting mechanism for restricting the movement of the baffle relative to the base shell is provided on the lower side of the base shell.

[0007] Preferably, the attraction mechanism includes an electromagnet and a spring, the U-shaped sorting plate is an iron plate, the two electromagnets are fixedly disposed on one side of the two vertical plates that are close to each other, the two springs are movably sleeved on both ends of the slide rod, one end of the two springs is fixedly connected to the slider, and the other end of the two springs is fixedly connected to the corresponding vertical plate.

[0008] Preferably, the limiting mechanism includes an L-shaped stop and a threaded rod. The two L-shaped stops are disposed on both sides of the bottom shell. One side of the L-shaped stop abuts against the side of the corresponding baffle away from the bottom shell. A horizontal plate is fixedly disposed between the two L-shaped stops. A movable plate is fixedly disposed on the upper side of the horizontal plate. A threaded hole is opened in the middle of the movable plate. The threaded rod is threaded into the inside of the threaded hole. One end of the threaded rod is rotatably connected to the outer wall of the bottom shell.

[0009] Preferably, a first limiting rod is arranged parallel to the lower side of the slide rod, and the two ends of the first limiting rod are fixedly connected to the corresponding vertical plate. The lower side of the slider is movably sleeved with the first limiting rod.

[0010] Preferably, a through hole is provided on the surface of the movable plate and below the threaded hole, and a second limiting rod is slidably sleeved inside the through hole, with one end of the second limiting rod fixedly connected to the bottom shell.

[0011] Preferably, a knob is fixedly sleeved at the end of the threaded rod away from the bottom shell.

[0012] Preferably, the inner walls on both sides of the lower end of the U-shaped sorting plate are rounded and chamfered.

[0013] Preferably, the longitudinal sections of the first collection box, the second collection box, and the through channel are all rectangular.

[0014] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0015] 1. This utility model, after a product arrival sensor detects that a product has reached a designated position, energizes an electromagnet on one side based on the detection results of the detection line. The energized electromagnet generates magnetic attraction to a U-shaped sorting plate. The slider slides along the sliding rod and the first limit rod, pushing the product into the first sorting box on the corresponding side. During this process, the spring is compressed and stores energy. When the electromagnet is de-energized, the spring returns to the detection line, realizing automated sorting.

[0016] 2. In this utility model, by rotating the knob to drive the threaded rod, the movable plate moves the L-shaped stop block to separate from the baffle, which allows the first collection box and the second collection box to slide. This allows the first collection box and the second collection box to be used alternately for product collection. When the first collection box is full, the second collection box fills the gap, reducing the time wasted in taking out the products. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0018] Figure 1 This is a schematic diagram of the structure of an automatic inspection line defective product sorting mechanism proposed in this utility model;

[0019] Figure 2 for Figure 1 Another structural diagram from another perspective;

[0020] Figure 3 for Figure 1 A three-dimensional view of the connection structure between the first and second collection boxes.

[0021] Explanation of reference numerals in the attached figures:

[0022] 1. Bottom shell; 2. First collection box; 3. Second collection box; 4. Baffle; 5. Vertical plate; 6. Sliding rod; 7. Sliding block; 8. Spring; 9. First limit rod; 10. U-shaped sorting plate; 11. Product positioning sensor; 12. Electromagnet; 13. L-shaped stop; 14. Horizontal plate; 15. Movable plate; 16. Threaded rod; 17. Second limit rod. Detailed Implementation

[0023] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0024] This utility model discloses an automatic inspection line defective product sorting mechanism.

[0025] Reference Figure 1-3An automatic defective product sorting mechanism for an inspection line includes a base shell 1 and two vertical plates 5. The two base shells 1 are arranged sequentially from left to right. Two vertical plates 5 are fixedly mounted on the upper surface of the base shells 1. A sliding rod 6 is fixedly mounted between the two vertical plates 5. A slider 7 is movably sleeved on the wall of the sliding rod 6. A first limiting rod 9 is parallel to the lower side of the sliding rod 6, and both ends of the first limiting rod 9 are fixedly connected to the corresponding vertical plates 5. The lower side of the slider 7 is movably sleeved with the first limiting rod 9, allowing the slider 7 to slide stably. A U-shaped sorting plate 10 with an opening facing downwards is fixedly mounted on the lower side of the slider 7. The bottom edge of the lower inner side of the U-shaped sorting plate 10 is rounded to minimize product damage during sorting. The bottom of the bottom shell 1 has a product positioning sensor 11. The opposite sides of the two vertical plates 5 are provided with an attraction mechanism that drives the U-shaped sorting plate 10 to move. The front and rear sides of the bottom shell 1 are provided with through slots. The first collection box 2 is engaged inside the through slots. The second collection box 3 is fixedly connected to one side of the first collection box 2. The longitudinal section of the first collection box 2, the second collection box 3 and the through slots are all rectangular, so that the first collection box 2 and the second collection box 3 cannot rotate in the left and right directions, that is, they can slide back and forth stably in the through slots. The opposite sides of the first collection box 2 and the second collection box 3 are fixedly provided with baffles 4. One baffle 4 abuts against the outer wall of the bottom shell 1. The bottom side of the bottom shell 1 is provided with a limiting mechanism that restricts the movement of the baffle 4 relative to the bottom shell 1.

[0026] Reference Figure 1-3 The attraction mechanism includes an electromagnet 12 and a spring 8. The U-shaped sorting plate 10 is an iron plate. Two electromagnets 12 are fixedly set on one side of the two vertical plates 5 that are close to each other. Two springs 8 are movably sleeved on both ends of the slide bar 6. One end of the two springs 8 is fixedly connected to the slider 7, and the other end of the two springs 8 is fixedly connected to the corresponding vertical plate 5. When the two springs are not under force, the U-shaped sorting plate 10 is located in the middle position of the slide bar 6.

[0027] Reference Figure 1-3 The limiting mechanism includes an L-shaped stop 13 and a threaded rod 16. Two L-shaped stops 13 are arranged on the front and rear sides of the bottom shell 1. One L-shaped stop 13 abuts against the side of the corresponding baffle 4 away from the bottom shell 1. A horizontal plate 14 is fixedly arranged between the two L-shaped stops 13. A movable plate 15 is fixedly arranged on the upper side of the horizontal plate 14. A threaded hole is opened in the middle of the movable plate 15. The threaded rod 16 is threaded into the inside of the threaded hole. One end of the threaded rod 16 is rotatably connected to the outer wall of the bottom shell 1. A through hole is opened on the surface of the movable plate 15 and below the threaded hole. A second limiting rod 17 is slidably sleeved inside the through hole. One end of the second limiting rod 17 is fixedly connected to the bottom shell 1, so that the movable plate 15 will not rotate with the threaded rod 16, that is, it can slide stably. A knob is fixedly sleeved on the end of the threaded rod 16 away from the bottom shell 1.

[0028] In this invention, during use, after the product arrival sensor 11 detects that the product has reached the designated position, it energizes one side of the electromagnet 12 based on the quality inspection results of the detection line. The energized electromagnet 12 generates magnetic attraction to the U-shaped sorting plate 10. The slider 7 slides along the slide rod 6 and the first limiting rod 9, pushing the product into the corresponding first collection box 2. During this process, the spring 8 is compressed and stores energy. When the electromagnet 12 is de-energized, the spring 8 returns to the detection line, realizing automated sorting. After the first collection box 2 is full, rotating the knob drives the threaded rod 16, causing the movable plate 15 to move and separate from the L-shaped stop 13, thus allowing the first collection box 2 and the second collection box 3 to slide. This means that after the first collection box 2 is full, the second collection box 3 fills the gap, reducing the time wasted in retrieving products.

[0029] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. An automatic inspection line defective product sorting mechanism, comprising a base shell (1) and a vertical plate (5), characterized in that, Two bottom shells (1) are arranged sequentially from left to right. Two vertical plates (5) are fixedly arranged on the upper surface of the bottom shells (1). A sliding rod (6) is fixedly arranged between the two vertical plates (5). A slider (7) is movably sleeved on the wall of the sliding rod (6). A U-shaped sorting plate (10) is fixedly arranged on the lower side of the slider (7). A product positioning sensor (11) is located on the lower side of the U-shaped sorting plate (10). A device is provided on the inner side of the vertical plates (5) to drive the U-shaped sorting plate (10) to move. The moving attraction mechanism has through slots on both sides of the bottom shell (1), and a first collection box (2) is engaged inside the through slot. A second collection box (3) is fixedly connected to one side of the first collection box (2). A baffle (4) is fixedly provided on the opposite side of the first collection box (2) and the second collection box (3). One side of the baffle (4) abuts against the outer wall of the bottom shell (1). A limiting mechanism is provided on the lower side of the bottom shell (1) to restrict the movement of the baffle (4) relative to the bottom shell (1).

2. The automatic inspection line defective product sorting mechanism according to claim 1, characterized in that, The attraction mechanism includes an electromagnet (12) and a spring (8). The U-shaped sorting plate (10) is an iron plate. The two electromagnets (12) are fixedly set on the side of the two vertical plates (5) that are close to each other. The two springs (8) are movably sleeved on both ends of the slide bar (6). One end of the two springs (8) is fixedly connected to the slider (7), and the other end of the two springs (8) is fixedly connected to the corresponding vertical plate (5).

3. The automatic inspection line defective product sorting mechanism according to claim 1, characterized in that, The limiting mechanism includes an L-shaped stop (13) and a threaded rod (16). The two L-shaped stops (13) are arranged on both sides of the bottom shell (1). One side of the L-shaped stop (13) abuts against the side of the corresponding baffle (4) away from the bottom shell (1). A horizontal plate (14) is fixedly arranged between the two L-shaped stops (13). A movable plate (15) is fixedly arranged on the upper side of the horizontal plate (14). A threaded hole is opened in the middle of the movable plate (15). The threaded rod (16) is threaded into the inside of the threaded hole. One end of the threaded rod (16) is rotatably connected to the outer wall of the bottom shell (1).

4. The automatic inspection line defective product sorting mechanism according to claim 1, characterized in that, A first limiting rod (9) is arranged parallel to the lower side of the slide rod (6). The two ends of the first limiting rod (9) are fixedly connected to the corresponding vertical plate (5). The lower side of the slider (7) is movably sleeved with the first limiting rod (9).

5. The automatic inspection line defective product sorting mechanism according to claim 3, characterized in that, The surface of the movable plate (15) and below the threaded hole is provided with a through hole, and a second limiting rod (17) is slidably sleeved inside the through hole. One end of the second limiting rod (17) is fixedly connected to the bottom shell (1).

6. The automatic inspection line defective product sorting mechanism according to claim 3, characterized in that, A knob is fixedly sleeved at the end of the threaded rod (16) away from the bottom shell (1).

7. The automatic inspection line defective product sorting mechanism according to claim 1, characterized in that, The lower two inner walls of the U-shaped sorting plate (10) are both rounded and chamfered.

8. The automatic inspection line defective product sorting mechanism according to claim 1, characterized in that, The longitudinal sections of the first collection box (2), the second collection box (3), and the through channel are all rectangular.

Images