A hot stator subassembly apparatus

Abstract

This application discloses a heat-shrinking stator disassembly device, comprising: a base; a heat-shrinking stator placed on a placement assembly; a clamping assembly disposed on the base; a bracket disposed on the base; a partition disposed on the bracket; a sealing assembly disposed on the partition; and a lifting assembly disposed on the bracket. When the heat-shrinking stator is heated to a certain temperature, the clamping assembly clamps the heat-shrinking stator housing, and the lifting assembly lifts the heat-shrinking stator, thus separating the housing from the stator in conjunction with the clamping assembly. The cooperation of the clamping assembly and the lifting assembly facilitates the disassembly of the stator from the housing. After disassembly, the opening is sealed by the sealing assembly, allowing the stator to be placed on the sealing assembly for cooling. After cooling, the stator and housing are removed separately, realizing a heating-disassembly-cooling workflow. This reduces the need for manual disassembly due to high temperatures, lowers safety hazards, and improves disassembly efficiency.

Description

Technical Field

[0001] This application relates to a disassembly device, and more particularly to a heat-shrinkable stator disassembly device. Background Technology

[0002] When disassembling the stator from the housing in a heat-shrinkable stator, it is usually necessary to heat the stator. In the existing technology, after heating the stator, it is mostly necessary to disassemble it manually using tools. However, since the heat-shrinkable stator needs to be disassembled after the temperature reaches 180°C, if it is operated manually with tools, it is easy for workers to have a small contact distance with the stator, which increases labor costs and poses certain safety hazards. Utility Model Content

[0003] This application provides a heat-shrinkable stator disassembly device to solve the problems existing in related technologies. The technical solution is as follows:

[0004] This application provides a heat-shrinkable stator disassembly device, including:

[0005] Base;

[0006] The placement assembly is set on the base, and the heat-shrink stator is placed on the placement assembly and heated.

[0007] Clamping assembly, which is mounted on the base and clamps the housing of the heat-shrink stator;

[0008] The bracket is mounted on the base.

[0009] A partition is mounted on a support, and the partition has an opening through which the heating jacket stator passes.

[0010] A sealing assembly is disposed on a partition and has a first state and a second state.

[0011] When the sealing component is in the first state, the opening is open;

[0012] When the sealing assembly is in the second state, the opening is closed;

[0013] The lifting component is mounted on the support and corresponds to the placement component. When the heat-shrinking stator is heated to a certain temperature, the sealing component is in the first state. The clamping component clamps the heat-shrinking stator housing. The lifting component lifts the heat-shrinking stator and, together with the clamping component, separates the heat-shrinking stator housing from the stator. The lifting component lifts the stator and passes it through the opening. The sealing component switches from the first state to the second state and the lifting component places the stator on the sealing component.

[0014] In one implementation, it further includes:

[0015] The outer casing is mounted on the base, and the support is located inside the outer casing.

[0016] The heating component is mounted on the base. When the heat-shrink stator is mounted on the placement component, the heating component heats the heat-shrink stator.

[0017] The cooling device is located on one side of the housing. When the lifting assembly places the stator on the sealing assembly, the cooling device supplies air into the housing.

[0018] In one implementation,

[0019] The placement components include:

[0020] The base plate is mounted on the base, and the clamping components are located on both sides of the base plate.

[0021] The movable board is movably mounted on the base plate;

[0022] The fixed base is detachably mounted on the movable plate, and the heat-shrinking stator is placed on the fixed base.

[0023] A locking component is provided between the base plate and the movable plate to lock the movable plate relative to the base plate.

[0024] In one implementation,

[0025] The locking components include:

[0026] A threaded knob is mounted on the movable plate, and the end of the threaded knob facing the base plate has a threaded hole.

[0027] The threaded rod is mounted on the base plate, and the threaded hole on the threaded knob is adapted to the threaded rod. When the movable plate is locked to the base plate, the threaded rod is located in the threaded hole.

[0028] In one implementation,

[0029] The clamping components include:

[0030] Two support bases are respectively set on both sides of the base plate;

[0031] Two first cylinders are respectively mounted on two support bases;

[0032] Two clamping plates are respectively set on the output end of the corresponding first cylinder. When heated to a certain temperature, the two first cylinders drive the clamping plates to clamp the machine housing.

[0033] In one implementation, it further includes:

[0034] The second cylinder is mounted on the bracket, and its output end is mounted on the partition.

[0035] A slide bar is mounted on a bracket, and a second cylinder controls the movement of the partition along the slide bar.

[0036] In one implementation,

[0037] The sealing components include:

[0038] Two third cylinders are located on both sides of the partition.

[0039] Two sealing plates are respectively installed on the output ends of the two corresponding third cylinders. When in the first state, the two sealing plates are located on both sides of the opening. When in the second state, the two sealing plates will close the opening.

[0040] In one implementation,

[0041] The sealing assembly also includes:

[0042] Two clamping blocks are respectively set on two sealing plates. When the sealing plates close the opening, the stator is placed on the sealing plates and the clamping blocks are in contact with the stator.

[0043] In one implementation,

[0044] The enhancement components include:

[0045] The fourth cylinder is mounted on the bracket;

[0046] The movable block is located on the output end of the fourth cylinder and is situated inside the housing.

[0047] The grippers are detachably mounted on the movable block. When the heat-shrink stator is heated to a certain degree, the fourth cylinder drives the movable block to pass through the opening, and the grippers work with the clamping plate to separate the stator from the housing.

[0048] In one implementation,

[0049] The enhancement components also include:

[0050] A limit rod is installed on the movable block and extends through the top of the bracket.

[0051] The advantages or beneficial effects of the above technical solutions include at least the following:

[0052] The clamping and lifting components work together to facilitate the disassembly of the stator from the housing. After disassembly, the opening is sealed by the sealing assembly so that the stator can be placed on the sealing assembly for cooling. After cooling, the stator and housing are removed separately, realizing the heating-disassembly-cooling workflow. This reduces the need for manual disassembly due to high temperatures, lowers safety hazards, and improves disassembly efficiency.

[0053] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of this application will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0054] In the accompanying drawings, unless otherwise specified, the same reference numerals throughout the various drawings denote the same or similar parts or elements. These drawings are not necessarily drawn to scale. It should be understood that these drawings depict only some embodiments disclosed in this application and should not be construed as limiting the scope of this application.

[0055] Figure 1 This is a schematic diagram of the structure of this utility model;

[0056] Figure 2 for Figure 1 Schematic diagram of the internal structure of the outer shell;

[0057] Figure 3 for Figure 2 A schematic diagram of the structure of the clamping component and the placement component;

[0058] Figure 4 for Figure 2 Schematic diagram of the mid-support structure;

[0059] Figure 5 for Figure 2 Schematic diagram of the middle partition;

[0060] Figure 6 for Figure 2 A schematic diagram of the structure of the lifting component;

[0061] In the picture:

[0062] 100. Base; 101. Housing; 102. Cooling equipment;

[0063] 200. Placement component; 210. Base plate; 220. Movable plate; 230. Fixing base; 240. Locking component; 241. Threaded knob; 242. Threaded rod;

[0064] 300, clamping assembly; 310, support base; 320, first cylinder; 330, clamping plate;

[0065] 400, bracket;

[0066] 500, partition; 510, opening; 520, second cylinder; 530, slide bar;

[0067] 600. Sealing assembly; 610. Third cylinder; 620. Sealing plate; 630. Clamping block;

[0068] 700, Lifting assembly; 710, Fourth cylinder; 720, Movable block; 730, Gripper; 740, Limit rod. Detailed Implementation

[0069] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this application. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.

[0070] Figures 1-6 This diagram illustrates a structural diagram of a heat-shrinkable stator disassembly device according to an embodiment of this application. Figures 1-6 As shown, the disassembly device may include:

[0071] Base 100;

[0072] The placement component 200 is set on the base 100, and the heat-shrink stator is placed on the placement component 200 and heated.

[0073] The clamping assembly 300 is disposed on the base 100 and clamps the housing 101 of the heat-shrink stator.

[0074] Bracket 400 is mounted on base 100;

[0075] A partition 500 is provided on a bracket 400, and the partition 500 has an opening 510 through which the heating jacket stator passes.

[0076] A sealing assembly 600 is disposed on a partition 500, and the sealing assembly 600 has a first state and a second state.

[0077] When the sealing component 600 is in the first state, the opening 510 is opened;

[0078] When the sealing assembly 600 is in the second state, the opening 510 is closed;

[0079] Lifting component 700 is mounted on bracket 400 and corresponds to placement component 200. When the heat-shrinking stator is heated to a certain temperature, sealing component 600 is in the first state, clamping component 300 clamps the heat-shrinking stator housing, lifting component 700 lifts the heat-shrinking stator, and clamping component 300 separates the heat-shrinking stator housing from the stator. Lifting component 700 lifts the stator and passes it through opening 510. Sealing component 600 switches from the first state to the second state and lift component 700 places the stator on sealing component 600.

[0080] In this embodiment, during use, the placement component 200 is first pulled out, the heat-shrinking stator is placed on the placement component 200, and after placement, the placement component 200 is pushed back and locked. After the placement component 200 is locked, the heat-shrinking stator is heated. When it reaches a certain temperature, the lifting component 700 is activated. The lifting component 700 passes through the partition 500 through the opening 510 and comes into contact with the heat-shrinking stator. At the same time, the clamping component 300 clamps the heat-shrinking stator housing. The stator is lifted by the lifting component 700, and the housing and stator are disassembled and separated. After disassembly, the lifting component 700 lifts the stator above the partition 500. At this time, the sealing component 600 switches from the first state to the second state. The lifting component 700 places the stator on the sealing component 600 and cools it. After cooling, the housing and stator are taken out separately.

[0081] Specifically, the first state of the sealing component 600 is the unused state. At this time, the sealing component 600 is located on both sides of the opening 510 so that the lifting component 700 can pass through the opening 510.

[0082] The second state of the sealing assembly 600 is the use state. At this time, the sealing assembly 600 is located at the opening 510 so that the opening 510 is closed, which makes it easier for the lifting assembly 700 to place the stator on the sealing assembly 600 for cooling.

[0083] With the cooperation of clamping component 300 and lifting component 700, the stator of the heat-shrinkable stator is easily disassembled from the housing. After disassembly, the opening 510 is closed by the sealing assembly so that the stator can be placed on the sealing component 600 for cooling. After cooling, the stator and housing are removed separately, realizing the heating-disassembly-cooling workflow. This reduces the need to face high temperature during manual disassembly, reduces safety hazards, and improves disassembly efficiency.

[0084] Furthermore, the heating temperature of the heat-shrink stator can be controlled by an external controller, and a temperature sensor is installed on the bracket 400 to sense the internal temperature.

[0085] like Figures 1-2 As shown, in one embodiment, it further includes:

[0086] The outer casing 101 is mounted on the base 100, and the bracket 400 is located inside the outer casing 101.

[0087] The heating component is mounted on the base 100. When the heat-shrink stator is mounted on the placement component 200, the heating component heats the heat-shrink stator.

[0088] Cooling device 102 is located on one side of housing 101. When lifting assembly 700 places stator on sealing assembly 600, cooling device 102 supplies air into housing 101.

[0089] In this embodiment, the housing 101 facilitates the heating component to heat the heat jacket stator. The heating component is a common electronic heating device on the market, and the cooling device 102 is a common fan device on the market.

[0090] like Figures 2-3 As shown, in one embodiment,

[0091] The placement component 200 includes:

[0092] A base plate 210 is mounted on a base 100, and clamping components 300 are located on both sides of the base plate 210.

[0093] Movable plate 220, which is movably mounted on base plate 210;

[0094] The fixed base 230 is detachably mounted on the movable plate 220, and the heat-shrink stator is placed on the fixed base 230;

[0095] Locking component 240 is disposed between base plate 210 and movable plate 220 to lock movable plate 220 relative to base plate 210.

[0096] In this embodiment, a fixed slider is provided on the base plate 210, and a slide rail is provided on the movable plate 220. The slide rail is slidably arranged with the fixed slider. The length of the movable plate 220 is greater than the length of the base plate 210. By setting the locking component 240, when the heat-shrinking stator is placed on the movable plate 220, the position of the base plate 210 relative to the movable plate 220 is locked to ensure the stability of the heat-shrinking stator during disassembly.

[0097] The fixed base 230 is detachably mounted on the movable plate 220, and the fixed base 230 can be replaced according to the actual model of the heat-shrink stator.

[0098] like Figures 2-3 As shown, in one embodiment,

[0099] Locking component 240 includes:

[0100] A threaded knob 241 is mounted on the movable plate 220, and the end of the threaded knob 241 facing the base plate 210 has a threaded hole.

[0101] The threaded rod 242 is mounted on the base plate 210. The threaded hole on the threaded knob 241 is adapted to the threaded rod 242. When the movable plate 220 is locked to the base plate 210, the threaded rod 242 is located in the threaded hole.

[0102] In this embodiment, the threaded knob 241 is threadedly connected to the movable plate 220. By rotating the threaded knob 241, the threaded knob 241 moves up and down on the movable plate 220. The threaded hole of the threaded knob 241 is engaged with the threaded rod 242. When the base plate 210 and the movable plate 220 are locked, the screw knob is threadedly connected to the threaded rod 242, thereby achieving the locking of the base plate 210 and the movable plate 220.

[0103] like Figures 2-3 As shown, in one embodiment,

[0104] The clamping assembly 300 includes:

[0105] Two support bases 310 are respectively installed on both sides of the base plate 210;

[0106] Two first cylinders 320 are respectively mounted on two support seats 310;

[0107] Two clamping plates 330 are respectively set on the output end of the corresponding first cylinder 320. When heated to a certain temperature, the two first cylinders 320 drive the clamping plates 330 to clamp the housing 101.

[0108] In this embodiment, the first cylinder 320 drives the clamping plate 330 to clamp the heated heat-shrink stator housing 101, thereby cooperating with the lifting component 700 to separate the housing and the stator.

[0109] Specifically, a guide rod is provided between the clamping plate 330 and the support base 310. The movement trajectory of the clamping plate 330 is limited by the setting of the guide rod to ensure the stability of the clamping plate 330 during movement.

[0110] The clamping plate 330 is adapted to the shape of the heat-shrinking stator.

[0111] like Figure 2 and Figure 4 As shown, in one embodiment, it further includes:

[0112] The second cylinder 520 is mounted on the bracket 400, and the output end of the second cylinder 520 is mounted on the partition 500.

[0113] The slide bar 530 is mounted on the bracket 400, and the second cylinder 520 controls the partition 500 to move along the slide bar 530.

[0114] In this embodiment, the position of the partition 500 is adjusted by the second cylinder 520, so that the partition 500 can be adjusted according to the size of the heat-shrink stator.

[0115] The bracket 400 is provided with a slide rod 530, and the partition 500 is provided with a hole that matches the slide rod 530. The partition 500 is driven to slide relative to the slide rod 530 by the second cylinder 520 to ensure the stability of the partition 500 during movement.

[0116] like Figure 2 , Figures 4-5 As shown, in one embodiment,

[0117] Sealing assembly 600 includes:

[0118] Two third cylinders 610 are arranged on both sides of the partition 500;

[0119] Two sealing plates 620 are respectively installed on the output ends of the corresponding two third cylinders 610. When in the first state, the two sealing plates 620 are located on both sides of the opening 510. When in the second state, the two sealing plates 620 close the opening 510.

[0120] In this embodiment, the sealing plate 620 is moved by the third cylinder 610, thereby switching the sealing plate 620 back and forth between the first state and the second state, so as to control the closing and opening of the opening 510.

[0121] like Figure 2 , Figures 4-5 As shown, in one embodiment,

[0122] The sealing assembly 600 also includes:

[0123] Two clamping blocks 630 are respectively set on two sealing plates 620. When the sealing plates 620 close the opening 510, the stator is placed on the sealing plates 620 and the clamping blocks 630 are in contact with the stator.

[0124] In this embodiment, the clamping block 630 ensures the stability of the stator placed on the sealing plate 620, preventing it from shaking due to airflow during cooling.

[0125] like Figure 2 and Figure 6 As shown, in one embodiment,

[0126] Component 700 includes:

[0127] The fourth cylinder 710 is mounted on the bracket 400;

[0128] Movable block 720 is located on the output end of the fourth cylinder 710 and inside the housing 101.

[0129] The gripper 730 is detachably mounted on the movable block 720. When the heat-shrink stator is heated to a certain degree, the fourth cylinder 710 drives the movable block 720 to pass through the opening 510, and the gripper 730, together with the clamping plate 330, separates the stator from the housing.

[0130] In this embodiment, the movable block 720 is driven by the fourth cylinder 710 to move, so that the gripper 730 is raised and lowered on the bracket 400, thereby lifting the stator. Part of the fourth cylinder 710 is located outside the housing 101.

[0131] The gripper 730 is an openable gripper 730. The gripper 730 opens and closes outward to contact the inner surface of the stator and lift the stator.

[0132] like Figure 2 and Figure 6 As shown, in one embodiment,

[0133] Component 700 also includes:

[0134] Limiting rod 740 is set on movable block 720 and passes through the top of bracket 400.

[0135] In this embodiment, when the movable block 720 moves, the limiting rod 740 moves along the top of the bracket 400. The top of the bracket 400 and the housing 101 are provided with holes that are adapted to the limiting rod 740 to ensure the stability of the gripper 730 when it is active.

[0136] The functions of each module in each device of this utility model embodiment can be found in the corresponding description in the above method, and will not be repeated here.

[0137] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of those different embodiments or examples.

[0138] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "a plurality of" means two or more, unless otherwise explicitly specified.

[0139] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this application, and these should all be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A heat-shrinkable stator disassembly device, characterized in that, include: Base; A placement assembly is disposed on the base, and a heat-shrinkable stator is placed on the placement assembly and heated; A clamping assembly is disposed on the base and clamps the housing of the heat-shrink stator; The bracket is mounted on the base; A partition is mounted on a support and has an opening through which the heating jacket stator passes. A sealing assembly, the sealing assembly being disposed on the partition, the sealing assembly having a first state and a second state; When the sealing component is in the first state, the opening is open; When the sealing assembly is in the second state, the opening is closed; A lifting component is mounted on the bracket and corresponds to the placement component. When the heat-shrinking stator is heated to a certain temperature, the sealing component is in a first state, the clamping component clamps the heat-shrinking stator housing, the lifting component lifts the heat-shrinking stator, and the clamping component works together to separate the heat-shrinking stator housing from the stator. The lifting component lifts the stator and passes it through the opening. The sealing component switches from the first state to the second state, and the lifting component places the stator on the sealing component.

2. The heat-shrink stator disassembly device according to claim 1, characterized in that, Also includes: An outer casing, which is disposed on the base, and the bracket is located inside the outer casing; A heating assembly is disposed on the base, and when the heat-shrink stator is disposed on the placement assembly, the heating assembly heats the housing; A cooling device is disposed on one side of the housing, which supplies air into the housing when the lifting assembly places the stator on the sealing assembly.

3. The heat-shrink stator disassembly device according to claim 1, characterized in that, The placement component includes: A base plate is disposed on the base, and the clamping components are located on both sides of the base plate; The movable plate is movably mounted on the base plate; A fixed base is detachably mounted on the movable plate, and a heat-shrinking stator is placed on the fixed base. A locking component is disposed between the base plate and the movable plate to lock the movable plate relative to the base plate.

4. The heat-shrink stator disassembly device according to claim 3, characterized in that, The locking component includes: A threaded knob is disposed on the movable plate, and the end of the threaded knob facing the base plate has a threaded hole; A threaded rod is provided on the base plate, and the threaded hole on the threaded knob is adapted to the threaded rod. When the movable plate is locked to the base plate, the threaded rod is located in the threaded hole.

5. A heat-shrink stator disassembly device according to claim 3, characterized in that, The clamping assembly includes: Two support bases are respectively disposed on both sides of the base plate; Two first cylinders are respectively mounted on the two support seats; Two clamping plates are respectively disposed on the output end of the corresponding first cylinder. When heated to a certain temperature, the two first cylinders drive the clamping plates to clamp the machine housing.

6. The heat-shrink stator disassembly device according to claim 1, characterized in that, Also includes: The second cylinder is mounted on the bracket, and its output end is mounted on the partition plate. A slide bar is mounted on the bracket, and the second cylinder controls the movement of the partition along the slide bar.

7. A heat-shrink stator disassembly device according to claim 6, characterized in that, The sealing assembly includes: Two third cylinders are disposed on both sides of the partition; Two sealing plates are respectively disposed on the output ends of the corresponding two third cylinders. When in the first state, the two sealing plates are respectively located on both sides of the opening. When in the second state, the two sealing plates close the opening.

8. A heat-shrink stator disassembly device according to claim 7, characterized in that, The sealing assembly also includes: Two clamping blocks are respectively disposed on the two sealing plates. When the sealing plates close the opening, the stator is placed on the sealing plates, and the clamping blocks are in contact with the stator.

9. A heat-shrink stator disassembly device according to claim 5, characterized in that, The lifting component includes: The fourth cylinder is mounted on the bracket; A movable block is disposed on the output end of the fourth cylinder and is located inside the housing. The gripper is detachably mounted on the movable block. When the heat-shrinkable stator is heated to a certain degree, the fourth cylinder drives the movable block to pass through the opening, and the gripper cooperates with the clamping plate to separate the stator from the housing.

10. A heat-shrink stator disassembly device according to claim 9, characterized in that, The lifting component also includes: A limiting rod is provided on the movable block and extends through the top of the bracket.

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