An automatic cleaning and drying integrated device for textile rubber roller

Abstract

The utility model relates to textile rubber roll cleaning technical field, and disclose a kind of for textile rubber roll automatic cleaning drying integrated device, including rack, rack top is equipped with operation table, the top of operation table is fixed with several limit posts, and the top of operation table is opened with several gas holes between limit posts;The top of operation table is placed with the placing rack on the top of gas hole, and the top of placing rack is placed with several textile rubber roll bodies;The top of placing rack side is equipped with pneumatic sander, and the top of operation table is equipped with limit post, can be preliminary positioning to placing rack, ensure that textile rubber roll body is placed in accurate position, water pump extracts cleaning fluid from liquid storage barrel, and is sent to tray inboard, provides stable supply for sponge to dip cleaning fluid, the push rod end of control cylinder extends and shrinks, can flexibly control the lifting of pneumatic sander and sponge, so that sponge can conveniently dip cleaning fluid and with textile rubber roll body surface contact to clean.

Description

Technical Field

[0001] This utility model relates to the field of textile rubber roller cleaning technology, specifically to an integrated automatic cleaning and drying device for textile rubber rollers. Background Technology

[0002] In the textile production process, textile rollers are one of the key components, and their surface condition directly affects the quality of textiles. After prolonged use, textile rollers accumulate a large amount of stains, impurities, and textile fiber residues on their surface. If they are not thoroughly cleaned and dried in a timely manner, it will not only affect the normal operation of subsequent textile production but also reduce the service life of the textile rollers.

[0003] Existing cleaning methods for textile rubber rollers are relatively outdated. Traditional cleaning methods mainly rely on manual operation. Workers use simple tools, such as brushes and rags, to wipe the surface of the textile rubber rollers with cleaning solution. Manual cleaning requires a lot of manpower and time. Especially in large-scale textile production, when multiple textile rubber rollers need to be cleaned, the efficiency of manual cleaning is far from meeting production needs, which seriously restricts the overall efficiency of textile production. Therefore, an integrated automatic cleaning and drying device for textile rubber rollers is proposed. Utility Model Content

[0004] The purpose of this invention is to provide an integrated automatic cleaning and drying device for textile rubber rollers to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated automatic cleaning and drying device for textile rubber rollers, comprising a frame, an operating table on the top of the frame, a plurality of limiting posts fixed on the top of the operating table, and a plurality of air vents located between the limiting posts on the top of the operating table.

[0006] The top of the operating table is equipped with a placement rack located at the top of the air outlet, and a number of textile rubber roller bodies are placed on the top of the placement rack.

[0007] A pneumatic polisher is provided on one side of the top of the placement frame. A sponge is sleeved on the rotating end of the pneumatic polisher. The sponge is used to clean the surface of the textile roller body.

[0008] The inner side of the frame is equipped with a warm air blower for drying the textile rubber roller body, the side of the frame is equipped with a cleaning liquid assembly, and the side of the pneumatic polishing machine is equipped with a moving assembly.

[0009] The moving component includes a support frame, a motor is fixed to one side of the support frame, and a lead screw is fixed to the output shaft end of the motor.

[0010] Preferably, as described above, the lead screw is threaded to a slide, a connecting plate is fixed to one side of the top of the slide, and a cylinder is fixed to one side of the bottom of the connecting plate;

[0011] When the push rod end of the cylinder extends, the sponge absorbs the cleaning fluid from the inside of the tray.

[0012] Preferably, the push rod end of the cylinder is fixed to the top of the pneumatic grinder, the top of the support frame is fixed with a slide rail, the bottom of the slide table is slidably connected to the inner side of the track groove of the slide rail, and the bottom of the support frame is fixed to the top side of the frame.

[0013] Preferably, as described above, a protective cover is fixed to the top of the frame, the protective cover is located outside the moving component, and one end of the lead screw is rotatably connected to one side of the support frame.

[0014] Preferably, the cleaning fluid assembly includes a limiting frame, a tray connected to the top of the limiting frame, and a liquid outlet pipe fixed to one side of the limiting frame, located on the top side of the tray.

[0015] Preferably, as described above, a water pump is installed on one side of the frame, a liquid storage tank is provided on one side of the frame, the water inlet of the water pump is connected to the liquid storage tank through a pipe, and the liquid outlet of the water pump is connected to the liquid outlet pipe through a pipe.

[0016] The water pump is used to pump the cleaning solution from the storage tank to the inside of the tray.

[0017] Preferably, the limiting frame is fixed to one side of the top of the frame, and a controller and a solenoid valve are installed on one side of the protective cover. The output end of the controller is electrically connected to the input end of the solenoid valve, the motor, the water pump and the heater, respectively. The air output end of the solenoid valve is connected to the air input end of the cylinder and the pneumatic grinder, respectively.

[0018] Preferably, the inner wall of the frame is fixed with a bracket located below the air outlet, and the heater is fixed to one side of the bracket.

[0019] Preferably, the bottom of the mounting bracket is bolted to a horizontal plate, and a filter screen located at the air inlet of the heater is fixed to one side of the horizontal plate.

[0020] Compared with the prior art, the present invention, by adopting the above technical solution, has the following technical effects:

[0021] 1. The control panel features a limit post at the top, which allows for initial positioning of the placement rack, ensuring the textile roller body is placed in the correct position. A water pump draws cleaning solution from the storage tank and delivers it to the inside of the tray, providing a stable supply for the sponge to absorb the cleaning solution. Controlling the extension and retraction of the cylinder's push rod allows for flexible control of the pneumatic polisher and sponge's lifting and lowering, enabling the sponge to easily absorb the cleaning solution and come into contact with the textile roller body surface for cleaning. The motor drives the lead screw to rotate, causing the slide to move smoothly along the slide rail, which in turn moves the sponge back and forth on the textile roller body surface, achieving comprehensive cleaning. The pneumatic polisher drives the sponge to rotate, creating relative motion with the tangential textile roller body, utilizing the speed difference between the two to achieve friction cleaning. Hot air generated by the heater blows through the air outlet onto the multiple textile roller bodies on the placement rack, quickly drying their surfaces. This combined process effectively removes stains and impurities from the textile roller body surface, improving the cleaning and drying efficiency of the textile roller body.

[0022] Second, by installing a filter screen at the air inlet of the heater, the filter screen is bolted to one side of the horizontal plate. It can be disassembled and cleaned regularly, making it convenient to maintain and replace the filter screen, ensuring that its filtration effect is always good and extending the service life of the equipment. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 This is a first-view structural diagram of the present invention;

[0025] Figure 2 This is a schematic diagram of the second-view structure of the present invention;

[0026] Figure 3 This is a schematic diagram of the structure at the limiting post of this utility model;

[0027] Figure 4 This is a schematic diagram of the structure of the moving component of this utility model;

[0028] Figure 5 This is a schematic diagram of the filter screen structure of this utility model;

[0029] Figure 6 This is a schematic diagram of the structure of the heater part of this utility model;

[0030] Figure 7This is a schematic diagram of the structure of the placement rack of this utility model.

[0031] Explanation of reference numerals in the attached drawings: 1. Frame; 2. Moving component; 21. Support frame; 22. Slide rail; 23. Lead screw; 24. Connecting plate; 25. Slide table; 26. Motor; 27. Cylinder; 3. Pneumatic polisher; 4. Sponge; 5. Cleaning fluid assembly; 51. Limiting frame; 52. Tray; 53. Liquid storage tank; 54. Water pump; 55. Liquid outlet pipe; 6. Protective cover; 7. Controller; 8. Air outlet; 9. Limiting post; 10. Fixing frame; 11. Warm air blower; 12. Horizontal plate; 13. Filter screen; 14. Placement rack; 15. Textile roller body. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.

[0034] Example

[0035] Please see Figures 1-7 This utility model provides a technical solution: an integrated automatic cleaning and drying device for textile rubber rollers, including a frame 1, an operating table on the top of the frame 1, a plurality of limiting posts 9 fixed on the top of the operating table, and a plurality of air vents 8 located between the limiting posts 9 on the top of the operating table; a placement rack 14 located on top of the air vents 8 is placed on the top of the operating table, and a plurality of placement slots are opened on the top of the placement rack 14, allowing the textile rubber roller body 15 to rotate inside the placement slots during cleaning; a plurality of textile rubber roller bodies 15 are placed on the top of the placement rack 14; the multiple textile rubber roller bodies 15 are placed on the placement rack 14 of the operating table, and the position of the placement rack 14 is limited by the limiting posts 9.

[0036] A pneumatic polisher 3 is provided on one side of the top of the placement rack 14. A sponge 4 is sleeved on the rotating end of the pneumatic polisher 3. The sponge 4 can be connected to the rotating end of the pneumatic polisher 3 by Velcro and fixed by clamps or bolts. The sponge 4 is removed and replaced periodically. The rotating end of the pneumatic polisher 3 drives the sponge 4 to rotate. The sponge 4 rotates in a planar motion, which can realize the rotation of the textile rubber roller body 15 tangent to it. The active rotation drives the passive rotation, and friction cleaning is achieved through the speed difference. The sponge 4 is used to clean the surface of the textile rubber roller body 15. A warm air blower 11 for drying the textile rubber roller body 15 is provided inside the frame 1. A cleaning liquid component 5 is provided on one side of the frame 1, and a moving component 2 is provided on one side of the pneumatic polisher 3.

[0037] The moving component 2 includes a support frame 21, a motor 26 fixed to one side of the support frame 21, and a lead screw 23 fixed to the output shaft end of the motor 26. The output shaft of the motor 26 drives the lead screw 23 to rotate, thereby causing the pneumatic polisher 3 and the sponge 4 to reciprocate along the slide rail 22, thereby cleaning the surface of the textile roller body 15. A slide table 25 is threaded to the outside of the lead screw 23. A connecting plate 24 is fixed to one side of the top of the slide table 25, and a cylinder 27 is fixed to one side of the bottom of the connecting plate 24. The motor 26 of the moving component 2 drives the lead screw 23 to rotate, causing the slide table 25 to move along the slide rail 22 to above the tray 52 of the cleaning liquid component 5.

[0038] When the push rod end of cylinder 27 extends, sponge 4 dips into the cleaning fluid inside tray 52. ​​Each time, it cleans the textile roller body 15 of one placement rack 14. Sponge 4 moves to the top of tray 52 and dips into the cleaning fluid once. The push rod end of cylinder 27 is fixed to the top of pneumatic polishing machine 3. The top of support frame 21 is fixed with slide rail 22. The bottom of slide table 25 is slidably connected to the inner side of the track groove of slide rail 22. The bottom of support frame 21 is fixed to the top side of frame 1.

[0039] A protective cover 6 is fixed on the top of the frame 1. The protective cover 6 is located on the outside of the moving component 2. A lead screw protective cover is sleeved on the outside of the lead screw 23. The lead screw protective cover is connected to one side of the support frame 21 and the slide table 25 respectively. The lead screw protective cover is removed periodically to apply lubricating oil to the lead screw 23. One end of the lead screw 23 is rotatably connected to one side of the support frame 21.

[0040] The cleaning fluid assembly 5 includes a limiting frame 51, with a tray 52 connected to the top of the limiting frame 51. A liquid outlet pipe 55 located on the top side of the tray 52 is fixed to one side of the limiting frame 51. A water pump 54 is installed on one side of the frame 1, and a liquid storage tank 53 is provided on one side of the frame 1. The water inlet of the water pump 54 is connected to the liquid storage tank 53 through a pipe, and the liquid outlet of the water pump 54 is connected to the liquid outlet pipe 55 through a pipe. The water pump 54 is used to pump the cleaning fluid from the liquid storage tank 53 to the inside of the tray 52.

[0041] The limit frame 51 is fixed to the top side of the frame 1. The controller 7 and the solenoid valve are installed on one side of the protective cover 6. The output end of the controller 7 is electrically connected to the input end of the solenoid valve, the motor 26, the water pump 54 and the heater 11 respectively. The air output end of the solenoid valve is connected to the air input end of the cylinder 27 and the pneumatic grinder 3 respectively.

[0042] A mounting bracket 10 is fixed to the inner wall of the frame 1, located below the air outlet 8. A heater 11 is fixed to one side of the mounting bracket 10. The hot air generated by the heater 11 is blown through the air outlet 8 onto multiple textile rubber roller bodies 15 on the placement rack 14, thereby drying the textile rubber roller bodies 15. A horizontal plate 12 is bolted to the bottom of the mounting bracket 10. A filter screen 13 is fixed to one side of the horizontal plate 12 at the air inlet of the heater 11. The filter screen 13 filters the air entering the heater 11. The filter screen 13 is periodically disassembled and cleaned.

[0043] In this embodiment, the controller 7 is model MK70-2416MT-485. Its structure and operating principle are existing technologies, so its structure and operating principle will not be described in detail here.

[0044] Working principle: The operator places the textile roller body 15 to be cleaned and dried on the placement rack 14, and then places the placement rack 14 on the top of the operating table above the air outlet 8. The placement rack 14 is initially positioned by the limiting post 9 on the top of the operating table. Afterwards, the operator starts the entire device through the controller 7, which sends start signals to the solenoid valve, motor 26, water pump 54 and heater 11 respectively.

[0045] After receiving the start signal from the controller 7, the water pump 54 starts working. Its inlet end draws cleaning fluid from the storage tank 53 through a pipe, and then delivers the cleaning fluid to the outlet pipe 55 through a pipe through the outlet end. Finally, the cleaning fluid flows into the inside of the tray 52, preparing for the sponge 4 to soak in the cleaning fluid. After receiving the signal from the controller 7, the solenoid valve controls the cylinder 27 to move. The push rod end of the cylinder 27 extends. Since the push rod end of the cylinder 27 is fixed to the top of the pneumatic polisher 3, the pneumatic polisher 3 descends as the push rod of the cylinder 27 extends, driving the sponge 4 down to the inside of the tray 52, so that the sponge 4 soaks in the cleaning fluid inside the tray 52. ​​Each time a textile roller body 15 on the placement rack 14 is cleaned, the sponge 4 moves to the top of the tray 52 to soak in the cleaning fluid once.

[0046] After being dipped in the cleaning solution, the solenoid valve controls the retraction of the push rod end of the cylinder 27, causing the cylinder 27 to lift the pneumatic polisher 3 and the sponge 4. Simultaneously, the motor 26 receives a signal from the controller 7 and begins to rotate, with its output shaft driving the lead screw 23 to rotate. Since the lead screw 23 is threadedly connected to a slide table 25, and the bottom of the slide table 25 is slidably connected to the inner side of the track groove of the slide rail 22, the slide table 25 moves along the slide rail 22 under the rotation of the lead screw 23. The connecting plate 24 fixed to one side of the top of the slide table 25, as well as the cylinder 27, the pneumatic polisher 3, and the sponge 4 fixed to one side of the bottom of the connecting plate 24, also move accordingly until the sponge 4 moves above the textile roller body 15.

[0047] The solenoid valve controls the extension of the push rod end of the cylinder 27 again, causing the sponge 4 to descend and contact the surface of the textile roller body 15. The pneumatic polisher 3 starts, and its rotating end drives the sponge 4 to rotate. The sponge 4 rotates in a planar motion and generates relative motion with the tangent textile roller body 15. Through active rotation, it drives the textile roller body 15 to rotate passively. The speed difference between the two is used to achieve friction cleaning and clean the surface of the textile roller body 15.

[0048] During the cleaning process, the motor 26 continuously drives the lead screw 23 to rotate in both directions, causing the slide table 25 to move back and forth along the slide rail 22, which in turn drives the sponge 4 to move back and forth on the surface of the textile roller body 15, thus achieving a comprehensive cleaning of the surface of the textile roller body 15. When a textile roller body 15 is cleaned, the solenoid valve controls the cylinder 27 to drive the sponge 4 to rise, and the motor 26 drives the sponge 4 to move above the tray 52 to dip into the cleaning solution again.

[0049] The heater 11 starts working, and the hot air it generates is blown through the air outlet 8 on the fixing frame 10, which is fixed to the lower side of the air outlet 8 on the inner wall of the frame 1, onto the multiple textile roller bodies 15 on the placement frame 14. At the same time, the filter screen 13, which is fixed to one side of the horizontal plate 12 connected by bolts at the bottom of the fixing frame 10, filters the air entering the heater 11, preventing dust and other impurities from entering the heater 11 and being blown onto the textile roller bodies 15 with the hot air, thus affecting the drying effect and the quality of the textile roller bodies. The filter screen 13 can be disassembled and cleaned periodically. The hot air continues to blow onto the textile roller bodies 15, drying their surface.

[0050] Once the textile roller body 15 is dried, the operator can remove the cleaned and dried textile roller body 15.

[0051] In summary, the limiting post 9 on the top of the operating table allows for initial positioning of the placement rack 14, ensuring the textile roller body 15 is placed in the correct position. The water pump 54 draws cleaning fluid from the storage tank 53 and delivers it to the inside of the tray 52, providing a stable supply for the sponge 4 to absorb the cleaning fluid. The extension and retraction of the push rod end of the control cylinder 27 allows for flexible control of the lifting and lowering of the pneumatic polisher 3 and the sponge 4, enabling the sponge 4 to easily absorb the cleaning fluid and contact the surface of the textile roller body 15 for cleaning. The motor 26 drives the lead screw 23 to rotate, causing the slide table 25 to move smoothly along the slide rail 22. The sponge 4 moves back and forth on the surface of the textile roller body 15, which can achieve a thorough cleaning of the surface of the textile roller body 15. The pneumatic polisher 3 drives the sponge 4 to rotate in a plane, which generates relative motion with the tangential textile roller body 15. The speed difference between the two is used to achieve friction cleaning. The hot air generated by the heater 11 is blown through the air outlet 8 onto the multiple textile roller bodies 15 on the placement rack 14, which can quickly dry their surfaces. Through the above combination, stains and impurities on the surface of the textile roller body 15 are effectively removed, improving the cleaning and drying efficiency of the textile roller body 15.

[0052] By installing a filter screen 13 at the air inlet of the heater 11, the filter screen 13 is bolted to one side of the horizontal plate 12. It can be disassembled and cleaned regularly, making it convenient to maintain and replace the filter screen 13, ensuring that its filtration effect is always good and extending the service life of the equipment.

[0053] Those skilled in the art will understand that the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways, even if such combinations or combinations are not explicitly described in this utility model. In particular, the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways without departing from the spirit and teachings of this utility model. All such combinations and / or combinations fall within the scope of this utility model.

Claims

1. An integrated automatic cleaning and drying device for textile rubber rollers, comprising a frame (1), characterized in that, The top of the frame (1) is provided with an operating table, and the top of the operating table is fixed with several limiting posts (9). The top of the operating table is provided with several air outlets (8) located between the limiting posts (9). The top of the operating table is a placement rack (14) located on top of the air outlet (8), and a number of textile rubber roller bodies (15) are placed on the top of the placement rack (14). A pneumatic polisher (3) is provided on one side of the top of the placement rack (14). A sponge (4) is sleeved on the rotating end of the pneumatic polisher (3). The sponge (4) is used to clean the surface of the textile rubber roller body (15). The frame (1) is equipped with a warm air blower (11) for drying the textile rubber roller body (15) on the inner side, a cleaning liquid assembly (5) is provided on one side of the frame (1), and a moving assembly (2) is provided on one side of the pneumatic polisher (3). The moving component (2) includes a support frame (21), a motor (26) is fixed on one side of the support frame (21), and a lead screw (23) is fixed on the output shaft end of the motor (26).

2. The automatic cleaning and drying integrated device for textile rubber rollers according to claim 1, characterized in that, The lead screw (23) is threaded to a slide (25) on the outside. A connecting plate (24) is fixed to one side of the top of the slide (25), and a cylinder (27) is fixed to one side of the bottom of the connecting plate (24). When the push rod end of the cylinder (27) extends, the sponge (4) soaks up the cleaning fluid inside the tray (52).

3. The automatic cleaning and drying integrated device for textile rubber rollers according to claim 2, characterized in that, The push rod end of the cylinder (27) is fixed to the top of the pneumatic grinder (3), the top of the support frame (21) is fixed with a slide rail (22), the bottom of the slide table (25) is slidably connected to the inner side of the track groove of the slide rail (22), and the bottom of the support frame (21) is fixed to the top side of the frame (1).

4. The automatic cleaning and drying integrated device for textile rubber rollers according to claim 3, characterized in that, The top of the frame (1) is fixed with a protective cover (6), which is located outside the moving component (2). One end of the lead screw (23) is rotatably connected to one side of the support frame (21).

5. The automatic cleaning and drying integrated device for textile rubber rollers according to claim 4, characterized in that, The cleaning fluid assembly (5) includes a limiting frame (51), a tray (52) is connected to the top of the limiting frame (51), and an outlet pipe (55) located on the top side of the tray (52) is fixed on one side of the limiting frame (51).

6. The automatic cleaning and drying integrated device for textile rubber rollers according to claim 5, characterized in that, A water pump (54) is installed on one side of the frame (1), and a liquid storage tank (53) is provided on one side of the frame (1). The water inlet of the water pump (54) is connected to the liquid storage tank (53) through a pipe, and the liquid outlet of the water pump (54) is connected to the liquid outlet pipe (55) through a pipe. The water pump (54) is used to pump the cleaning fluid from the storage tank (53) to the inside of the tray (52).

7. The automatic cleaning and drying integrated device for textile rubber rollers according to claim 6, characterized in that, The limiting frame (51) is fixed to the top side of the frame (1). The protective cover (6) is equipped with a controller (7) and a solenoid valve. The output end of the controller (7) is electrically connected to the input end of the solenoid valve, the motor (26), the water pump (54) and the heater (11). The air output end of the solenoid valve is connected to the air input end of the cylinder (27) and the pneumatic grinder (3).

8. The automatic cleaning and drying integrated device for textile rubber rollers according to claim 1, characterized in that, The inner wall of the frame (1) is fixed with a bracket (10) located below the air outlet (8), and the heater (11) is fixed to one side of the bracket (10).

9. The automatic cleaning and drying integrated device for textile rubber rollers according to claim 8, characterized in that, The bottom of the fixed frame (10) is connected to a horizontal plate (12) by bolts, and a filter screen (13) located at the air inlet of the heater (11) is fixed on one side of the horizontal plate (12).

Images