A punching device for producing a sketchbook

Abstract

The utility model relates to the field of perforating equipment, and disclose a kind of perforating equipment for scraping picture book production, including base, the top of base is fixedly installed with connecting rod, the top of connecting rod is fixedly installed with driving cylinder, the output shaft of driving cylinder passes through top rod, the output shaft lower end of driving cylinder is detachably provided with punch head, the position of the top of base corresponding punch head is provided with pressing assembly, by the design of pneumatic pressing assembly, fixed cylinder drives pressing plate and concave mounting frame to form clamping structure, realize the automatic positioning and clamping of scraping picture book. Compared with traditional manual pressing mode, the structure can eliminate the displacement error caused by manual operation, control the hole position deviation within ±0.3mm, especially suitable for batch punching of multi-page scraping picture book, ensure the consistency of hole position, provide accurate basis for subsequent binding process.

Description

Technical Field

[0001] This utility model relates to the field of punching equipment, specifically a punching device for producing scratch art books. Background Technology

[0002] In the production process of scratch art books, the punching process is a crucial step in enabling binding and page turning. Traditional scratch art book punching equipment suffers from the following technical challenges in practical applications:

[0003] I. Limitations of Existing Technology

[0004] Insufficient workpiece fixation stability: Traditional punching equipment often uses manual pressing or simple mechanical clamps to fix the scraping book. During the punching process, the workpiece is prone to displacement, which can lead to hole position deviation. Especially when the scraping book is of uneven thickness or is produced in batches, it is difficult to guarantee the consistency of hole position, which affects the subsequent binding accuracy.

[0005] The low efficiency of punch head replacement is a problem. To meet the punching requirements of different sizes of scratch art books (such as differences in hole diameter and number of holes), punch heads need to be replaced frequently. Existing equipment mostly uses bolts or welding to fix the punch heads, which requires tools to disassemble during replacement, is time-consuming and laborious, and is prone to coaxiality deviation due to installation errors, affecting the punching quality. Therefore, we have proposed a punching device for scratch art book production. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides a punching device for producing scratch-off notebooks, which solves the aforementioned problems.

[0007] To achieve the above-mentioned objectives, this utility model provides the following technical solution: a punching device for producing scratch-off notebooks, characterized in that it includes a base, a connecting rod is fixedly installed on the top of the base, a drive cylinder is fixedly installed on the top end of the connecting rod, the output shaft of the drive cylinder passes through the top rod, a detachable punching head is provided at the lower end of the output shaft of the drive cylinder, and a pressing component is provided on the top of the base corresponding to the position of the punching head.

[0008] Preferably, the pressing assembly includes a concave mounting frame, a fixing cylinder, a middle horizontal plate, and a pressing plate. The concave mounting frame is fixedly mounted on the top of the top rod. A fixing cylinder is fixedly mounted on the surface of the top rod at the position corresponding to the concave mounting frame. A middle horizontal plate is fixedly mounted on the inner side of the concave mounting frame. The output shaft of the fixing cylinder passes through the middle horizontal plate. A pressing plate is fixedly mounted on the output shaft of the fixing cylinder. Both the concave mounting frame and the pressing plate have circular holes, and the positions of the circular holes correspond vertically to the positions of the punching heads.

[0009] Preferably, a connecting rod two is fixedly installed on the output shaft of the drive cylinder, and the connecting rod two is connected to the drilling head through a locking assembly.

[0010] Preferably, the punch head has an integrally formed central protrusion at one end of the connecting rod 2, and the connecting rod 2 has a central notch at the position corresponding to the central protrusion, and the central notch is inserted into the connecting rod 2.

[0011] Preferably, the connecting rod has a notch at one end and a rectangular opening on the central protrusion, and the locking assembly's insertion end is inserted into the rectangular opening.

[0012] Preferably, the locking assembly includes two locking plates, each with an arc-shaped notch in the middle. One locking plate has a rectangular insertion slot, and the other locking plate has an integrally formed rectangular pin. The rectangular pin passes through the rectangular opening and is inserted into the rectangular insertion slot. The two locking plates are connected together by a locking bolt threaded together.

[0013] Compared with the prior art, this utility model provides a punching device for producing scratch-off notebooks, which has the following beneficial effects:

[0014] I. Improve workpiece fixing accuracy and stability

[0015] The pneumatic pressing assembly design uses a fixed cylinder to drive the pressing plate and the concave mounting frame to form a clamping structure, achieving automatic positioning and clamping of the scratch art book. Compared to the traditional manual pressing method, this structure eliminates displacement errors caused by manual operation, keeping the hole position deviation within ±0.3mm. It is especially suitable for batch punching of multi-page scratch art books, ensuring hole position consistency and providing a precise foundation for subsequent binding processes.

[0016] II. Significantly improve the efficiency of punch head replacement

[0017] Employing a plug-in connection between a central protrusion and a central notch, combined with a quick-locking structure consisting of a clamping plate, rectangular pins, and locking bolts, the punch head can be replaced without tools. Actual test data shows that the replacement time is reduced from 10-15 minutes with traditional equipment to 2-3 minutes, and the coaxiality error of the replaced punch head is ≤0.1mm. This meets the need for rapid switching between different hole diameters (such as 3mm, 5mm, and 8mm) and hole counts, significantly improving the equipment's adaptability to various sizes of scratch art books.

[0018] III. Optimizing the cycle time and efficiency of automated production

[0019] The linkage control between the drive cylinder and the pressing component enables full automation of the "automatic clamping-drilling-resetting" process, reducing manual intervention. Production verification shows that the single-station drilling efficiency of this equipment can reach 60-80 times / minute, more than 40% higher than traditional semi-automatic equipment. Furthermore, it eliminates the need for complex additional feeding mechanisms, offering both efficiency and cost advantages in small-batch production.

[0020] IV. Reduce equipment maintenance costs and failure rate

[0021] The modular design separates the drive mechanism from the pressing assembly, allowing for independent replacement of worn parts (such as replacing the fixed cylinder or pressing plate separately), reducing maintenance costs by 60% compared to traditional integrated structures. Meanwhile, the detachable connection between the punch head and the connecting rod avoids loosening issues caused by long-term impact. After 5000 consecutive tests, no significant displacement was observed in key connection points, significantly improving the equipment's operational stability. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of this utility model;

[0023] Figure 2 This is a front view schematic diagram of the present utility model;

[0024] Figure 3 for Figure 2 AA section view diagram;

[0025] Figure 4 for Figure 3 A magnified view of part C in the diagram;

[0026] Figure 5 for Figure 2 BB cross-sectional diagram in the middle;

[0027] Figure 6 for Figure 5 A magnified view of part D in the diagram.

[0028] In the diagram: 1. Base; 2. Connecting rod one; 3. Top rod; 4. Drive cylinder; 5. Drilling head; 6. Concave mounting frame; 7. Middle horizontal plate; 8. Fixing cylinder; 9. Pressing plate; 10. Middle protrusion; 11. Connecting rod two; 12. Middle notch; 13. Insertion rectangular slot; 14. Clamping plate; 15. Rectangular pin; 16. Locking bolt. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figure 1-6A punching device for producing scratch art books includes a base 1, a connecting rod 2 fixedly installed on the top of the base 1, a drive cylinder 4 fixedly installed on the top of the connecting rod 2, an output shaft of the drive cylinder 4 passing through a top rod 3, and a detachable punching head 5 provided at the lower end of the output shaft of the drive cylinder 4. A pressing component is provided on the top of the base 1 corresponding to the position of the punching head 5. When it is necessary to punch a hole in the scratch art book, the end to be punched is pressed and fixed by the pressing component, and then the drive cylinder 4 is activated, its output shaft extends downward, and the punching head 5 punches a hole in the scratch art book.

[0031] Furthermore, the pressing assembly includes a concave mounting frame 6, a fixing cylinder 8, a middle horizontal plate 7, and a pressing plate 9. The concave mounting frame 6 is fixedly installed on the top of the top rod 3. The fixing cylinder 8 is fixedly installed on the surface of the top rod 3 at the position corresponding to the concave mounting frame 6. The middle horizontal plate 7 is fixedly installed on the inner side of the concave mounting frame 6. The output shaft of the fixing cylinder 8 passes through the middle horizontal plate 7. The pressing plate 9 is fixedly installed on the output shaft of the fixing cylinder 8. Both the concave mounting frame 6 and the pressing plate 9 have circular holes. The position of the circular holes corresponds vertically to the position of the punching head 5. When it is necessary to punch a hole in the scratching book, one end of the scratching book is placed in the gap between the concave mounting frame 6 and the pressing plate 9. Then, the fixing cylinder 8 is activated, and its output shaft is activated, so that the scratching book is clamped and fixed. Then, the drive cylinder 4 is activated, and the punching head 5 extends and retracts downward. The punching head 5 passes through the circular hole on the concave mounting frame 6 to punch a hole.

[0032] Furthermore, a connecting rod 11 is fixedly installed on the output shaft of the drive cylinder 4, and the connecting rod 11 is connected to the punch head 5 through a locking assembly.

[0033] Furthermore, the punch head 5 has an integrally formed central protrusion 10 at one end of the connecting rod 2 11, and the connecting rod 2 11 has a central notch 12 at the position corresponding to the central protrusion 10, and the central notch 12 is inserted into the connecting rod 2 11.

[0034] Furthermore, the connecting rod 11 has a rectangular opening at one end with a central notch 12 and a central protrusion 10, and the locking component's insertion end is inserted into the rectangular opening.

[0035] Furthermore, the locking assembly includes two locking plates 14, each with an arc-shaped notch in the middle. One locking plate 14 has a rectangular insertion slot 13, and the other locking plate 14 has an integrally formed rectangular pin 15. The rectangular pin 15 passes through the rectangular opening and is inserted into the rectangular insertion slot 13. The two locking plates 14 are connected together by locking bolts 16. When it is necessary to change to a different drilling head 5, the locking bolts 16 are unscrewed, and then the two locking plates 14 are disassembled. Then, a new drilling head 5 is installed, and the locking plate 14 with the rectangular pin 15 is placed at the connection between the drilling head 5 and the connecting rod 11. Then, the rectangular pin 15 passes through the rectangular opening and inserts the rectangular insertion slot 13 on the other locking plate 14 into the rectangular pin 15. Finally, the two are connected by two locking bolts 16.

[0036] Working principle: When it is necessary to punch a hole in the scratch art book, place one end of the scratch art book in the gap between the concave mounting frame 6 and the pressing plate 9. Then, the fixing cylinder 8 is activated, and its output shaft is activated, so that the scratch art book is clamped and fixed. Then, the drive cylinder 4 is activated, and the punching head 5 extends and retracts downward. The punching head 5 passes through the circular hole on the concave mounting frame 6 to punch a hole.

[0037] Structural Description:

[0038] I. Basic Support Structure

[0039] Base 1

[0040] Function: As a basic support component of the equipment, it is fixedly installed on the workbench, providing a stable mounting base for the entire equipment.

[0041] Connection relationship: A connecting rod 2 is fixedly installed at the top and rigidly connected to the connecting rod 2 by means of bolts or welding.

[0042] Connecting rod 12

[0043] Function: Vertically connects the base 1 and the top rod 3, supports the upper structure of the equipment (such as the drive cylinder, pressing assembly, etc.), and transmits the load in the vertical direction.

[0044] Connection relationship: The bottom end is fixedly connected to the base 1, and the top end is fixedly connected to the top rod 3, forming the vertical support frame of the equipment.

[0045] Top bar 3

[0046] Function: It is horizontally mounted on the top of the connecting rod 2 to fix the drive cylinder 4 and the pressing assembly, and to provide a mounting platform for the drive mechanism and the pressing mechanism.

[0047] Connection relationship: Both ends are fixedly connected to the top of the connecting rod 2, the middle part passes through the output shaft of the drive cylinder 4, and the top is equipped with the concave mounting frame 6 of the pressing component.

[0048] II. Drive and Drilling Execution Structure

[0049] Drive cylinder 4

[0050] Function: As the power source for the punching action, the output shaft extends and retracts to drive the punching head 5 to move up and down, thereby realizing the punching operation on the scraping book.

[0051] Connection relationship: The cylinder body is fixedly installed above the top rod 3, the output shaft extends downward through the top rod 3, and the end is detachably connected to the drilling head 5 through the connecting rod 2 11.

[0052] 5-inch punch

[0053] Function: A component that directly performs the punching operation. Its lower end has a sharp or blade-like structure, and it pierces and scrapes the drawing book downwards by driving cylinder 4.

[0054] Connection relationship: The top is integrally formed with a central protrusion 10, which is inserted into the central notch 12 of the connecting rod 11 and fixed by a locking component.

[0055] Structural details: The circular holes on the concave mounting frame 6 and the pressing plate 9 correspond to ensure precise drilling positions.

[0056] III. Pressing Component (for securing the scratch art book)

[0057] Concave mounting frame 6

[0058] Function: It forms the bottom support structure of the pressing component, provides a platform for placing the scratch paper, and guides the positioning of the punch head 5 through the circular hole on it.

[0059] Connection relationship: It is fixedly installed on the top of the top rod 3, the middle horizontal plate 7 is fixed on the inside, and a circular hole is opened at the bottom corresponding to the position of the punch head 5.

[0060] 7 middle horizontal plates

[0061] Function: Installed inside the concave mounting frame 6, it serves as a guide and support component for fixing the output shaft of the cylinder 8, ensuring the vertical movement of the pressing plate 9.

[0062] Connection relationship: It is horizontally fixed to the inner wall of the concave mounting frame 6, and a through hole is opened in the middle for the output shaft of the fixed cylinder 8 to pass through.

[0063] Fixed cylinder 8

[0064] Function: Drives the pressing plate 9 to move up and down, thereby clamping and fixing the scratch book and preventing it from shifting when punching holes.

[0065] Connection relationship: The cylinder body is fixedly installed on the surface of the top rod 3 (corresponding to the position of the concave mounting frame 6), and the output shaft passes through the middle horizontal plate 7 and is fixedly connected to the pressing plate 9.

[0066] Press plate 9

[0067] Function: Moves downward under the drive of the fixed cylinder 8, and cooperates with the concave mounting frame 6 to clamp the scraping book, ensuring the stability of the workpiece during drilling.

[0068] Connection relationship: It is fixed to the end of the output shaft of the fixed cylinder 8 by bolts, and a circular hole corresponding to the concave mounting frame 6 is opened on the surface to facilitate the passage of the drilling head 5.

[0069] IV. Detachable connection structure for the punch head

[0070] 10 protrusions in the middle

[0071] Function: Located at the top of the punch head 5, it is inserted into the middle notch 12 of the connecting rod 2 11 to form a preliminary positioning, which facilitates the installation of the locking component.

[0072] Structural details: It is integrally formed on the top of the punch head 5, and the cross-sectional shape matches the middle notch 12 (such as rectangle, circle, etc.). A rectangular opening is opened on the surface to lock the component insertion.

[0073] Connecting rod 2 11

[0074] Function: Connects the output shaft of the drive cylinder 4 to the punch head 5, transmits driving force, and achieves positioning of the punch head 5 through the cooperation of the middle notch 12 and the middle protrusion 10.

[0075] Connection relationship: The top end is fixedly connected to the output shaft of the drive cylinder 4, and the bottom end has a middle notch 12. A rectangular opening is opened on the side wall of the notch, which is connected to the middle protrusion 10 of the punch head 5.

[0076] 12 gaps in the middle

[0077] Function: Located at the bottom of connecting rod 2 11, it is inserted and engaged with the middle protrusion 10 of the punch head 5 to ensure that the punch head 5 is coaxial with the output shaft of the drive cylinder 4.

[0078] Structural details: The notch shape matches the central protrusion 10, and a rectangular opening is opened on the side wall, which is aligned with the rectangular opening of the central protrusion 10, for locking component insertion.

[0079] V. Locking assembly (detachable fixing structure)

[0080] Insert rectangular slot 13

[0081] Function: It is installed on one of the card plates 14 and is inserted into the rectangular pin 15 of the other card plate 14 to form the initial fixation of the locking assembly.

[0082] Connection relationship: Located in the middle of the card plate 14, the slot direction matches the rectangular pin 15, and after insertion, it is tightened by locking bolt 16.

[0083] Cardboard 14

[0084] Function: Used in pairs, the connection between the connecting rod 11 and the punch head 5 is held together by the arc notch, and can be detachably fixed by the rectangular pin 15 and the rectangular slot 13.

[0085] Structural details: Each card plate 14 has an arc-shaped notch in the middle (to fit the shape of the connecting rod 11 and the middle protrusion 10). One card plate 14 has a rectangular slot 13 for insertion, and the other has a rectangular pin 15. The two are connected by a locking bolt 16.

[0086] Rectangular pin 15

[0087] Function: It is integrally formed on the card plate 14, passes through the rectangular opening of the connecting rod 11 and the middle protrusion 10, and is inserted into the rectangular slot 13 to prevent the card plate 14 from moving laterally.

[0088] Connection relationship: After inserting into the rectangular slot 13, it is fixed to the card plate 14 by locking bolt 16.

[0089] Locking bolt 16

[0090] Function: It passes through two clamping plates 14 and locks them together by threaded connection to ensure that the locking component firmly fixes the connecting rod 11 and the punch head 5.

[0091] Operation method: When replacing the drilling head 5, the card plate 14 can be removed by unscrewing the locking bolt 16. The operation is reversed during installation.

[0092] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is limited by the appended claims and their equivalents.

Claims

1. A punching device for producing scratch-off notebooks, characterized in that, Includes a base (1), a connecting rod (2) is fixedly installed on the top of the base (1), a driving cylinder (4) is fixedly installed on the top end of the connecting rod (2), the output shaft of the driving cylinder (4) passes through the top rod (3), a detachable punch head (5) is provided at the lower end of the output shaft of the driving cylinder (4), and a pressing component is provided on the top of the base (1) at the position corresponding to the punch head (5); The pressing assembly includes a concave mounting frame (6), a fixed cylinder (8), a middle horizontal plate (7), and a pressing plate (9). The concave mounting frame (6) is fixedly installed on the top of the top rod (3). The fixed cylinder (8) is fixedly installed on the surface of the top rod (3) at the position corresponding to the concave mounting frame (6). The middle horizontal plate (7) is fixedly installed on the inner side of the concave mounting frame (6). The output shaft of the fixed cylinder (8) passes through the middle horizontal plate (7). The pressing plate (9) is fixedly installed on the output shaft of the fixed cylinder (8). Circular holes are opened on both the concave mounting frame (6) and the pressing plate (9). The position of the circular holes corresponds vertically to the position of the punching head (5).

2. The punching device for producing scratch-off notebooks according to claim 1, characterized in that: A connecting rod 2 (11) is fixedly installed on the output shaft of the drive cylinder (4), and the connecting rod 2 (11) is connected to the punch head (5) through a locking assembly.

3. The punching device for producing scratch-off notebooks according to claim 2, characterized in that: The punch head (5) has a central protrusion (10) integrally formed at one end of the connecting rod two (11), and the connecting rod two (11) has a central notch (12) at the position corresponding to the central protrusion (10), and the central notch (12) is inserted into the connecting rod two (11).

4. The punching device for producing scratch-off notebooks according to claim 3, characterized in that: The connecting rod 2 (11) has a central notch (12) at one end and a rectangular opening on the central protrusion (10). The plug end of the locking component is plugged into the rectangular opening.

5. The punching device for producing scratch-off notebooks according to claim 4, characterized in that: The locking assembly includes two locking plates (14), each of which has an arc-shaped notch in the middle. One of the locking plates (14) has a rectangular insertion slot (13), and the other locking plate (14) has a rectangular pin (15) integrally formed thereon. The rectangular pin (15) passes through the rectangular opening and is inserted into the rectangular insertion slot (13). The two locking plates (14) are threaded together by a locking bolt (16).

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