A fly ash press drossing device for solidified soil

Abstract

The utility model discloses a kind of fly ash press slag removal devices for solidified soil, it is related to the technical field of fly ash press, including pedestal, backing plate, horizontal brush rod and fan, the outside of the pedestal is provided with receiving cavity, the pedestal is symmetrically provided with backing plate directly above, the backing plate drives cleaning mechanism to carry out horizontal displacement processing, the displacement distance of symmetrically arranged backing plate is adjusted according to the specification of mould, and then the efficiency of surface slag cleaning and recovery of mould is improved, the backing plate is provided with cleaning mechanism directly above, the angle of horizontal brush rod and fan is adjusted according to the requirement of cleaning of cleaning mechanism, and then dead angle in cleaning process is reduced.Cleaning mechanism adjusts fan and horizontal brush rod angle by servo motor driving gear set, to realize the dynamic control of fly ash press slag removal angle, servo motor can realize 0.001mm level precision positioning according to pulse signal, and the rotation angle of fan and brush rod can be accurately controlled by gear transmission.

Description

Technical Field

[0001] This utility model relates to the technical field of fly ash presses, specifically to a fly ash press slag removal device for solidified soil. Background Technology

[0002] Fly ash presses are mainly used to compress waste fly ash or sand and gravel into building wall bricks and load-bearing bricks. Specifically, fly ash presses utilize raw materials such as fly ash, slag, sand, lime, and water, pressing them under high pressure and then steam curing them to produce new types of fly ash bricks. These bricks not only utilize industrial solid waste, reducing environmental pollution, but also possess high strength and good performance.

[0003] When the powder in the mold core accumulates to a certain amount, it obstructs the movement of the floating frame of the press, causing the press to malfunction. The machine must be stopped immediately, and operators must manually clean up the spilled powder. This not only consumes a lot of manpower and time, but also significantly reduces the press's efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a fly ash press slag removal device for solidified soil, so as to solve the above-mentioned defects caused by the prior art.

[0005] A fly ash press slag removal device for solidified soil includes a base, a support plate, a horizontal brush rod, and a blower. A receiving cavity is provided on the outer side of the base. A displacement mechanism is symmetrically arranged above the base, driving a cleaning mechanism for lateral displacement. The displacement distance of the symmetrically arranged support plate is adjusted according to the mold specifications, thereby improving the efficiency of cleaning and recycling slag from the mold surface. The cleaning mechanism is located directly above the support plate, and adjusts the angles of the horizontal brush rod and the blower according to cleaning requirements, thereby reducing dead angles during the cleaning process.

[0006] Preferably, the displacement mechanism includes a slide groove, a guide rod, a support plate, a servo cylinder, a fan, and a sliding rod. The slide groove is symmetrically opened on the outer side of the base. The guide rod is connected to the outer side of the slide groove. The support plate is connected through the outer side of the guide rod. One side of one set of the support plates is connected to the output end of the servo cylinder. One side of the servo cylinder is connected to one side of the base. The fan is arranged directly above the support plate. The guide rod is symmetrically arranged at the bottom end of the fan. The outer side of the guide rod is connected through both sides of a transverse brush rod.

[0007] Preferably, the chute is connected to the inner ends of the two sets of support plates through a guide rod provided inside.

[0008] Preferably, the cleaning mechanism includes a transverse brush rod, a second servo cylinder, a bearing seat, a positioning shaft, a driven gear, and a driving gear. The bearing seat is connected to one side of the fan via the positioning shaft located on its outer side. The output end of the second servo cylinder is movably connected to the transverse brush rod. The bearing seat is provided with the top of two sets of support plates. One set of bearing seats is connected to a servo motor on its outer side. The output end of the servo motor is connected to the driving gear. The driven gear is located directly above the driving gear. The transverse brush rod is located directly above the base.

[0009] Preferably, the servo motor connects the drive gear and the driven gear on the outside via a gear shaft connected to the output end, and the drive gear is keyed to the outside of the positioning shaft.

[0010] Preferably, the fan is movably connected to the top of the horizontal brush rod via a servo electric cylinder two installed at the bottom.

[0011] Compared with the prior art, the present invention has the following advantages:

[0012] 1. The cleaning mechanism uses a servo motor to drive a gear set to adjust the angle of the blower and the horizontal brush rod, thereby achieving dynamic control of the slag removal angle of the fly ash press. The servo motor can achieve precise positioning based on pulse signals, and in conjunction with gear transmission, it can accurately control the rotation angle of the blower and the brush rod, effectively pushing away the fly ash in the lower mold core, enabling the press body to operate stably, while blowing away the fly ash impurities left in the lower mold core and collecting the impurities into the collection chamber.

[0013] 2. The symmetrical pallet structure ensures that the fan pressure and brush cleaning force are evenly distributed, avoiding scratches on the mold surface or cleaning dead corners caused by unilateral force. It is suitable for cleaning the cavity of the mold. The pallet is moved by a servo electric cylinder one, and the cleaning efficiency is adjusted according to the size of the mold. The height of the horizontal brush bar is vertically raised and lowered by a servo electric cylinder two according to the specifications of the mold, thereby indirectly adjusting the cleaning force of the horizontal brush bar. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a schematic diagram of the overall side view structure of this utility model.

[0016] Figure 3 This is a schematic diagram of the orthographic structure of the bearing seat in this utility model.

[0017] Figure 4 This is a top view schematic diagram of the overall structure of this utility model.

[0018] Figure 5This is a schematic diagram of the fan rotation and tilting structure in this utility model.

[0019] in:

[0020] 1. Base; 2. Storage cavity; 3. Slide groove; 4. Guide rod; 5. Support plate; 6. Servo electric cylinder one; 7. Displacement mechanism; 8. Cleaning mechanism; 9. Fan; 10. Slide rod; 11. Horizontal brush rod; 12. Servo electric cylinder two; 13. Shaft seat; 14. Positioning shaft; 15. Driven gear; 16. Driven gear; 17. Servo motor. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] like Figures 1 to 5 As shown, a fly ash press slag removal device for solidified soil includes a base 1, a support plate 5, a transverse brush rod 11, and a blower 9. A receiving cavity 2 is provided on the outer side of the base 1. A displacement mechanism 7 is symmetrically arranged above the base 1. The displacement mechanism 7 drives a cleaning mechanism 8 to perform transverse displacement processing. The displacement distance of the symmetrically arranged support plate 5 is adjusted according to the specifications of the mold, thereby improving the efficiency of cleaning and recycling slag on the surface of the mold. The cleaning mechanism 8 is arranged above the support plate 5. The cleaning mechanism 8 adjusts the angle of the transverse brush rod 11 and the blower 9 according to the cleaning requirements, thereby reducing dead corners in the cleaning process.

[0023] In this embodiment, the displacement mechanism 7 includes a slide groove 3, a guide rod 4, a support plate 5, a servo cylinder 6, a fan 9, and a slide bar 10. The slide groove 3 is symmetrically opened on the outside of the base 1. The guide rod 4 is connected to the outside of the slide groove 3. The support plate 5 is connected through the outside of the guide rod 4. One side of one set of the support plates 5 is connected to the output end of the servo cylinder 6. One side of the servo cylinder 6 is connected to one side of the base 1. The fan 9 is arranged directly above the support plate 5. The guide rod 4 is symmetrically arranged at the bottom of the fan 9. The two sides of the transverse brush rod 11 are connected through the outside of the guide rod 4. The servo cylinder 6 drives the fan 9 to perform transverse displacement, thereby using the fan 9 to remove slag and clean the surface of the mold.

[0024] In this embodiment, the slide 3 is connected to the inner ends of the two sets of support plates 5 through the guide rod 4 provided inside. The guide rod 4 guides and positions the outer side of the support plate 5, thereby preventing the support plate 5 from shifting during the displacement process.

[0025] In this embodiment, the cleaning mechanism 8 includes a transverse brush rod 11, a servo cylinder 2 12, a bearing 13, a positioning shaft 14, a driven gear 15, and a driving gear 16. The bearing 13 is connected to one side of the fan 9 via the positioning shaft 14 located on its outer side. The output end of the servo cylinder 2 12 is movably connected to the transverse brush rod 11. The bearing 13 is respectively provided with the top of two sets of support plates 5. One set of bearing 13 is connected to a servo motor 17 on its outer side. The output end of the servo motor 17 is connected to the driving gear 16. The driven gear 15 is located directly above the driving gear 16. The transverse brush rod 11 is located directly above the base 1. By controlling the gear ratio of the driven gear 15 and the driving gear 16, the tilt angle of the fan 9 is controlled.

[0026] In this embodiment, the servo motor 17 is connected to the outer side of the drive gear 16 and the driven gear 15 via the gear shaft connected to the output end. The drive gear 16 is keyed to the outer side of the positioning shaft 14. The drive gear 16 and the driven gear 15 are used to tilt the fan 9, thereby improving the efficiency of mold cleaning.

[0027] In this embodiment, the fan 9 is movably connected to the top of the horizontal brush rod 11 via a servo electric cylinder 2 12 installed at the bottom. The servo electric cylinder 2 12 vertically raises and lowers the horizontal brush rod 11, which facilitates the adjustment of the cleaning height of the horizontal brush rod 11.

[0028] In practical applications, this fly ash press slag removal device for solidified soil includes the following tasks:

[0029] Step 1: The operator first selects the appropriate size of the horizontal brush rod 11 according to the size of the mold, and connects the horizontal brush rod 11 to the output end of the servo cylinder 12. Then, the servo cylinder 12 is connected to the bottom end of the fan 9. When the fan 9 is tilted, the servo cylinder 12 tilts in tandem with the fan 9. The servo cylinder 12 drives the horizontal brush rod 11 to move down, thereby adjusting the cleaning position of the horizontal brush rod 11.

[0030] Step 2: The mold is set on one side of the base 1, so that the height of the transverse brush rod 11 is higher than the mold. Then, the servo cylinder 6 is used to move one of the support plates 5, so that the support plate 5 drives the shaft seat 13 and the fan 9 to move, so that the transverse brush rod 11 moves to one side of the mold. Then, the servo cylinder 12 is used to drive the transverse brush rod 11 to move down, so that the transverse brush rod 11 fits against the surface of the mold, and the transverse brush rod 11 is used to brush the surface of the mold.

[0031] Step 3: Move the pallet 5 and the horizontal brush rod 11 by using the servo electric cylinder 6, so that the horizontal brush rod 11 moves to one side of the base 1, so that the debris on the surface of the mold is cleaned into the inside of the collection cavity 2. The debris is collected by the slope structure on one side of the base 1. Then turn on the blower 9 to clean the impurities that were not cleaned on the surface of the mold.

[0032] Step 4: When displacing the blower 9, the servo motor 17 is turned on, which drives the drive gear 16 to rotate. The drive gear 16 meshes with the driven gear 15, which drives the positioning shaft 14 to rotate. The positioning shaft 14 drives the blower 9 to tilt and adjust the angle, blowing air to clean the mold in different directions. Then, the servo cylinder 6 is used to adjust the displacement of the blower 9 and the support plate 5, controlling the air blowing range of the mold and performing reset operations.

[0033] Therefore, the above-disclosed embodiments are merely illustrative in all respects and are not the only ones. All modifications within the scope of this utility model or its equivalents are included in this utility model.

Claims

1. A fly ash press slag removal device for solidified soil, characterized in that: The system includes a base (1), a tray (5), a horizontal brush rod (11), and a fan (9). The base (1) has a storage cavity (2) on its outer side. A displacement mechanism (7) is symmetrically arranged above the base (1). The displacement mechanism (7) drives the cleaning mechanism (8) to perform horizontal displacement processing. The displacement distance of the symmetrically arranged tray (5) is adjusted according to the specifications of the mold. The cleaning mechanism (8) is arranged above the tray (5). The cleaning mechanism (8) adjusts the angle of the horizontal brush rod (11) and the fan (9) according to the cleaning requirements. The airflow direction of the fan (9) is adjusted and controlled.

2. The fly ash press slag removal device for solidified soil according to claim 1, characterized in that: The displacement mechanism (7) includes a slide groove (3), a guide rod (4), a support plate (5), a servo electric cylinder (6), a fan (9), and a slide rod (10). The slide groove (3) is symmetrically opened on the outside of the base (1). The guide rod (4) is connected to the outside of the slide groove (3). The support plate (5) is connected through the outside of the guide rod (4). One side of one set of the support plate (5) is connected to the output end of the servo electric cylinder (6). One side of the servo electric cylinder (6) is connected to one side of the base (1). The fan (9) is arranged directly above the support plate (5). The guide rod (4) is symmetrically arranged at the bottom of the fan (9). The two sides of the horizontal brush rod (11) are connected through the outside of the guide rod (4).

3. The fly ash press slag removal device for solidified soil according to claim 2, characterized in that: The chute (3) is connected to the inner ends of the two sets of support plates (5) through the guide rod (4) set inside.

4. The fly ash press slag removal device for solidified soil according to claim 1, characterized in that: The cleaning mechanism (8) includes a horizontal brush rod (11), a servo cylinder two (12), a bearing seat (13), a positioning shaft (14), a driven gear (15), and a driving gear (16). The bearing seat (13) is connected to one side of the fan (9) through the positioning shaft (14) set on the outside. The output end of the servo cylinder two (12) is movably connected to the horizontal brush rod (11). The bearing seat (13) is respectively set at the top of two sets of support plates (5). One set of the bearing seat (13) is connected to a servo motor (17) on the outside. The output end of the servo motor (17) is connected to the driving gear (16). The driven gear (15) is set directly above the driving gear (16). The horizontal brush rod (11) is set directly above the base (1).

5. The fly ash press slag removal device for solidified soil according to claim 4, characterized in that: The servo motor (17) is connected to the outer side of the drive gear (15) via the gear shaft connected to the output end. The drive gear (16) is keyed to the outer side of the positioning shaft (14).

6. The fly ash press slag removal device for solidified soil according to claim 4, characterized in that: The fan (9) is movably connected to the top of the horizontal brush rod (11) via a servo electric cylinder (12) set at the bottom.

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