A rotary unboxing mechanism
By employing four sets of suction cups arranged in 90-degree groups and an optimized rotation design in the box-opening mechanism, precise material picking and unloading are achieved, solving the problems of low efficiency and poor stability of traditional box-opening mechanisms, improving production efficiency and equipment lifespan, while reducing maintenance costs and achieving seamless integration.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGZHOU SERIC PACKAGING MASCH CO LTD
- Filing Date
- 2025-08-07
- Publication Date
- 2026-07-07
AI Technical Summary
Traditional box-opening mechanisms are inefficient, have poor equipment stability, high maintenance costs, and are difficult to seamlessly integrate with upstream equipment.
It adopts four sets of suction cups arranged in 90-degree groups and an optimized rotating mechanism design. The cam disk driven by the servo motor achieves precise material picking and unloading. Combined with the air circuit system and photoelectric detection, it ensures coordinated action.
Significantly improves production efficiency, extends equipment life, reduces maintenance costs, ensures equipment stability and reliability, and achieves seamless integration with upstream equipment.
Smart Images
Figure CN224466266U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of packaging equipment, and in particular to a rotating box opening mechanism. Background Technology
[0002] With the continuous development of society, the packaging industry has experienced rapid growth. Various types of mechanical packaging equipment are commonly used in the packaging industry, among which the box-opening mechanism is a crucial component. A box-opening mechanism is a structure that performs the opening operation on stacked cardboard boxes. Currently, traditional box-opening mechanisms use a reciprocating opening method, which can meet the opening requirements. However, long-term use has revealed a series of technical problems, including low efficiency in picking up internal cardboard, poor equipment stability, and high maintenance costs. Furthermore, it is difficult to achieve seamless integration with upstream equipment, causing significant inconvenience for users. Summary of the Invention
[0003] The technical problem this utility model aims to solve is: to address the problems existing in the background technology, it provides a rotating box-opening mechanism. By employing four sets of suction cups arranged in 90-degree groups on a cam plate, it achieves precise material picking and unloading, effectively shortens the box-opening operation time, and significantly improves production efficiency. At the same time, the rotating mechanism is optimized to reduce mechanical wear, extend the service life of the equipment, reduce maintenance costs, ensure the stability and reliability of the equipment, achieve seamless connection with upstream equipment, and provide strong support for the optimization of subsequent production processes.
[0004] The technical solution adopted by this utility model to solve its technical problem is as follows: a rotating box-opening mechanism, including a vertically installed wall panel, a first servo motor vertically installed on the upper part of one side of the wall panel, the output end of the first servo motor connected to a first synchronous pulley, the first synchronous pulley connected to a pulley at the end of a cam disc shaft via a first synchronous belt; a cam disc is fixedly installed at the other end of the cam disc shaft after passing through the wall panel, and an arc-shaped sliding groove is provided on the cam disc along the circumferential direction; a second servo motor is installed below the first servo motor, the output end of the second servo motor connected to a second synchronous pulley, the second synchronous pulley connected to a large rotating box via a second synchronous belt. The large turntable shaft has a tubular structure and is sleeved on the cam disc shaft. One end of the large turntable shaft passes through the wall panel, and the large turntable is installed at the rear end. The large turntable is sleeved on the outer ring of the cam disc. A fixing groove is formed on the large turntable along the circumferential direction. An installation block is set in the fixing groove. A guide rail is slidably set on the upper end of the installation block. A guide rail seat is set at the end of the guide rail near the center of the cam disc. A connecting rod is set at the lower end of the guide rail seat. A needle roller bearing is sleeved on the end of the connecting rod and then embedded in the arc-shaped sliding groove. A suction cup seat is installed at the end of the guide rail away from the center of the cam disc. An elliptical suction cup is set on one side of the suction cup seat.
[0005] Furthermore, in the above technical solution, a bearing seat is also fitted on the outer side of the large turntable shaft, and an air passage plate is fixed at the end of the bearing seat. Several air source interfaces are opened on the air passage plate along the circumferential direction, and the air source interfaces are connected to the suction cup seat through air pipes.
[0006] Furthermore, in the above technical solution, a compression spring is also provided on one side of the air passage plate, and the compression spring is sleeved on the outer wall of the bearing seat.
[0007] To further specify, in the above technical solution, the first servo motor is vertically mounted on the wall panel via a first motor mount.
[0008] To further specify, in the above technical solution, the second servo motor is vertically mounted on the wall panel via a second motor mount.
[0009] Furthermore, in the above technical solution, grooved photoelectric sensors are also installed on both sides of the wall panel.
[0010] The beneficial effects of this utility model are as follows: The rotating box-opening mechanism proposed in this utility model achieves precise material picking and unloading by using four sets of suction cups arranged in 90-degree groups on the cam plate, effectively shortening the box-opening operation time and significantly improving production efficiency; at the same time, the rotating mechanism is optimized to reduce mechanical wear, extend the service life of the equipment, reduce maintenance costs, ensure the stability and reliability of the equipment, achieve seamless connection with the upstream equipment, and provide strong support for the optimization of subsequent production processes. Attached Figure Description
[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0012] Figure 1 This is a schematic diagram of the structure of this utility model. Figure 1 ;
[0013] Figure 2 This is a schematic diagram of the structure of this utility model. Figure 2 ;
[0014] Figure 3 This is a cross-sectional structural diagram of the present invention.
[0015] The labels in the attached diagram are as follows: 1. Wall panel; 2. First servo motor; 3. First synchronous pulley; 4. First synchronous belt; 5. Cam disc shaft; 6. Cam disc; 7. Arc-shaped sliding groove; 8. Second servo motor; 9. Second synchronous pulley; 10. Second synchronous belt; 11. Large turntable shaft; 12. Large turntable; 13. Fixing groove; 14. Mounting block; 15. Guide rail; 16. Guide rail seat; 17. Needle roller bearing; 18. Suction cup seat; 19. Elliptical suction cup; 20. Bearing seat; 21. Air passage disc; 22. Compression spring; 23. First motor seat; 24. Second motor seat; 25. Slotted photoelectric sensor. Detailed Implementation
[0016] To make the technical problems solved, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0017] In this application, the first servo motor 2, the second servo motor 8, the slotted photoelectric sensor 25, the compression spring 22, and the needle roller bearing 17 are purchased directly from the market according to specific models and then matched and installed for use. The preferred servo motor is MS1H4-75B30CB-T331Z; the preferred slotted photoelectric sensor 25 is PM-L25.
[0018] See Figure 1-3 The diagram shows a rotating box-opening mechanism, including a vertically mounted wall panel 1. A first servo motor 2 is vertically mounted on the upper part of one side of the wall panel 1. The output end of the first servo motor 2 is connected to a first synchronous pulley 3. The first synchronous pulley 3 is connected to a pulley at the end of a cam disc shaft 5 via a first synchronous belt 4. After the cam disc shaft 5 passes through the wall panel 1, a cam disc 6 is fixedly mounted on its other end. An arc-shaped sliding groove 7 is provided on the cam disc 6 along the circumferential direction. A second servo motor 8 is mounted below the first servo motor 2. The output end of the second servo motor 8 is connected to a second synchronous pulley 9. The second synchronous pulley 9 is connected to a pulley at the end of a large turntable shaft 11 via a second synchronous belt 10. The large turntable shaft 11... It has a tubular structure. The large turntable shaft 11 is sleeved on the cam disk shaft 6. One end of the large turntable shaft 11 passes through the wall panel 1 and the rear end is installed with the large turntable 12. The large turntable 12 is sleeved on the outer ring of the cam disk 6. A fixing groove 13 is opened on the large turntable 12 along the circumferential direction. An installation block 14 is set in the fixing groove 13. A guide rail 15 is slidably set on the upper end of the installation block 14. A guide rail seat 16 is set on the end of the guide rail 15 near the center of the cam disk 6. A connecting rod is set on the lower end of the guide rail seat 16. A needle roller bearing 17 is sleeved on the end of the connecting rod and then embedded in the arc-shaped sliding groove 7. A suction cup seat 18 is installed on the end of the guide rail 15 away from the center of the cam disk 6. An elliptical suction cup 19 is set on one side of the suction cup seat 18.
[0019] The large turntable shaft 11 is fitted with a bearing seat 20 on its outer side. An air passage plate 21 is fixed to the end of the bearing seat 20. Several air source interfaces are formed along the circumferential direction on the air passage plate 21, and these interfaces are connected to the suction cup seat 18 via air pipes. A compression spring 22 is also provided on one side of the air passage plate 21, and the compression spring 22 is fitted onto the outer wall of the bearing seat 20. The first servo motor 2 is vertically mounted on the wall panel 1 via a first motor seat 23. The second servo motor 8 is vertically mounted on the wall panel 1 via a second motor seat 24. Corresponding slotted photoelectric sensors 25 are also installed on both sides of the wall panel 1.
[0020] The rotary box-opening mechanism of this application consists of four sets of elliptical suction cups 19 forming a material handling unit. The elliptical suction cups 19 are assembled at 90° intervals on the cam disk 6 through suction cup bases 18, guide rails 15, and other components. Relying on the rotation of the cam disk 6 and the guidance of the guide rails 15, the reciprocating material handling action is completed. The first servo motor 2 serves as the power source, transmitting power through the first synchronous belt 4 and the first synchronous pulley 3 to drive the cam disk 6 to rotate. In conjunction with components such as the needle roller bearing 17, stable motion transmission is ensured, achieving a precise 90-degree rotation cycle of the cam disk 6. The first motor base 23, the second motor base 24, and the wall plate 1 provide equipment installation support; the air circuit plate 21 ensures the air supply to the suction cups; the slotted photoelectric sensor 25 is used for position detection and motion coordination; and components such as the compression spring 22 assist in the mechanism's reset and buffering.
[0021] The working principle of this rotating box-opening mechanism is as follows:
[0022] The first servo motor 6 starts, driving the cam disk 6 to rotate via the transmission system. Every 90° rotation, the cam disk 6 drives the elliptical suction cup 19 to reciprocate along the guide rail 15. It precisely retrieves the inner-clamp paper card from the cardboard box hopper and transfers it to the forming station for unloading, completing one round of material handling. This continuous cycle, in conjunction with the forming mechanism, achieves efficient box opening, and the material handling and box opening speed is compatible with the preceding equipment, ensuring seamless production continuity.
[0023] This application has the following advantages over traditional box-opening mechanisms:
[0024] The rotary box opening method adopted in this application significantly shortens the box opening operation time and greatly improves production efficiency through simpler control methods. Through the optimized design of the rotary mechanism, mechanical wear is effectively reduced, the service life of the equipment is extended, and maintenance costs are significantly reduced. It not only enhances the stability and reliability of the equipment, but also provides a solid guarantee for the optimization of subsequent production processes and effectively solves the problems encountered when docking with upstream equipment.
[0025] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A rotating box-opening mechanism, characterized in that: The system includes a vertically mounted wall panel. A first servo motor is vertically mounted on the upper part of one side of the wall panel. The output end of the first servo motor is connected to a first synchronous pulley. The first synchronous pulley is connected to a pulley at the end of a cam disc shaft via a first synchronous belt. A cam disc is fixedly mounted on the other end of the cam disc shaft after it passes through the wall panel. An arc-shaped sliding groove is provided on the cam disc along its circumference. A second servo motor is mounted below the first servo motor. The output end of the second servo motor is connected to a second synchronous pulley. The second synchronous pulley is connected to a pulley at the end of a large turntable shaft via a second synchronous belt. The device has a tubular structure. The large turntable shaft is sleeved on the cam disk shaft. One end of the large turntable shaft passes through the wall panel and the large turntable is installed at the rear end. The large turntable is sleeved on the outer ring of the cam disk. A fixing groove is opened on the large turntable along the circumferential direction. An installation block is set in the fixing groove. A guide rail is slidably set on the upper end of the installation block. A guide rail seat is set on the end of the guide rail near the center of the cam disk. A connecting rod is set on the lower end of the guide rail seat. A needle roller bearing is sleeved on the end of the connecting rod and then embedded in the arc-shaped sliding groove. A suction cup seat is installed on the end of the guide rail away from the center of the cam disk. An elliptical suction cup is set on one side of the suction cup seat.
2. The rotating box-opening mechanism according to claim 1, characterized in that: A bearing seat is also fitted on the outer side of the large turntable shaft. An air passage plate is fixed at the end of the bearing seat. Several air source interfaces are opened on the air passage plate along the circumferential direction. The air source interfaces are connected to the suction cup seat through air pipes.
3. The rotating box-opening mechanism according to claim 2, characterized in that: A compression spring is also provided on one side of the air passage plate, and the compression spring is sleeved on the outer wall of the bearing seat.
4. The rotating box-opening mechanism according to claim 1, characterized in that: The first servo motor is vertically mounted on the wall panel via a first motor mount.
5. The rotating box-opening mechanism according to claim 1, characterized in that: The second servo motor is vertically mounted on the wall panel via a second motor mount.
6. The rotating box-opening mechanism according to claim 1, characterized in that: Correspondingly, slotted photoelectric sensors are installed on both sides of the wall panel.