Cement concrete synchronous three-dimensional vibration leveling device

By setting up flipping, sealing, transmission and vibration mechanisms, the problem of incomplete air bubble removal in synchronous three-dimensional vibration leveling of cement concrete was solved, achieving faster air bubble removal and higher road surface density and smoothness.

CN224468189UActive Publication Date: 2026-07-07曾祥东

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
曾祥东
Filing Date
2025-04-01
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

Existing synchronous three-dimensional vibration leveling devices for cement concrete have a relatively simple material venting method, making it difficult to effectively remove air bubbles.

Method used

A device comprising a flipping mechanism, a sealing mechanism, a transmission mechanism, a vibration mechanism, and a drive mechanism was designed to quickly expel air bubbles through a variety of vibration methods.

Benefits of technology

It enables faster air bubble removal during the synchronous three-dimensional vibration leveling process of cement concrete, thereby improving the compactness and smoothness of the road surface.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to cement concrete synchronous three -dimensional vibration leveling technical field, especially a kind of cement concrete synchronous three -dimensional vibration leveling device, it is by being arranged transmission mechanism and vibrating mechanism, to make cement concrete synchronous three -dimensional vibration leveling process, vibrating mode is more diversified, can be more quickly to the bubble in material discharge;Including turnover mechanism;Still include multiple sets of sealing mechanism, multiple sets of transmission mechanism, multiple sets of vibrating mechanism and driving mechanism, multiple sets of sealing mechanism are installed on turnover mechanism, multiple sets of transmission mechanism are installed in turnover mechanism, multiple sets of vibrating mechanism are installed on transmission mechanism, and every group vibrating mechanism is connected with a set of sealing mechanism, driving mechanism is installed on turnover mechanism;The turnover mechanism turns over, sealing mechanism seals, transmission mechanism drives, vibrating mechanism vibrates, driving mechanism drives.
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Description

Technical Field

[0001] This utility model relates to the technical field of synchronous three-dimensional vibration leveling of cement concrete, and in particular to a synchronous three-dimensional vibration leveling device for cement concrete. Background Technology

[0002] To reduce the equipment purchase costs for cement concrete pavement construction units and improve their road construction capabilities, the applicant has designed a multi-functional pavement forming machine, which is an auxiliary device for an asphalt paver used for paving mixed aggregates such as asphalt and cement-stabilized crushed stone, enabling the original asphalt paver to have the function of paving cement concrete.

[0003] Among existing synchronous three-dimensional vibration leveling devices for cement concrete, such as the one disclosed in utility model patent application number 201910036302.7, this device is installed on a multi-functional road forming machine. When the asphalt paver is paving a cement concrete road surface, the initial plate can scrape the cement concrete distributed by the auger to the surface. The comb at the bottom of the initial plate acts as a comb, allowing the stones on the surface of the cement concrete to sink while the slurry floats to the surface. This improves the smoothness of the road surface and protects the screed. The vibrating pipe is inserted into the cement concrete to break up or expel air bubbles, ensuring the road surface has adequate density. Finally, the asphalt paver's screed further refines the surface, resulting in a high degree of smoothness and a high-quality road surface.

[0004] However, in the process of synchronous three-dimensional vibration leveling of cement concrete, the vibration and venting method for materials is relatively simple and not suitable for venting air bubbles. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a cement concrete synchronous three-dimensional vibration leveling device, which, by setting a transmission mechanism and a vibration mechanism, makes the vibration mode more diversified during the synchronous three-dimensional vibration leveling process of cement concrete, and can more quickly remove air bubbles from the material.

[0006] This utility model discloses a synchronous three-dimensional vibration leveling device for cement concrete, which includes a flipping mechanism; it also includes multiple sets of sealing mechanisms, multiple sets of transmission mechanisms, multiple sets of vibration mechanisms and a driving mechanism. Multiple sets of sealing mechanisms are installed on the flipping mechanism, multiple sets of transmission mechanisms are installed inside the flipping mechanism, multiple sets of vibration mechanisms are installed on the transmission mechanism, and each set of vibration mechanisms is connected to a set of sealing mechanisms. The driving mechanism is installed on the flipping mechanism.

[0007] The flipping mechanism flips the material, the sealing mechanism seals it, the transmission mechanism drives it, the vibration mechanism vibrates it, and the drive mechanism drives it. By opening the flipping mechanism to insert the equipment into the material, the sealing mechanism seals it, the drive mechanism drives it, the transmission mechanism drives it, and the vibration mechanism vibrates it. This makes the vibration mode more diverse during the synchronous three-dimensional vibration leveling of cement concrete, and allows for faster removal of air bubbles from the material.

[0008] Preferably, the tilting mechanism includes a mounting frame, a tilting frame, a worm gear, a motor, and a worm. The tilting frame is rotatably mounted on the mounting frame, the worm gear is mounted on the tilting frame, the motor is mounted on the left end of the mounting frame, and the input end of the worm is connected to the output end of the motor. The worm and the worm gear then perform a worm gear drive. The device is installed via the mounting frame. By turning on the motor, the worm gear is driven to rotate. As the worm rotates, it performs a worm gear drive with the worm gear, causing the worm gear to drive the tilting frame to rotate.

[0009] Preferably, the sealing mechanism includes a conductive rod and a telescopic rubber sleeve, wherein the conductive rod is mounted on the tilting frame via the telescopic rubber sleeve; vibration is transmitted through the conductive rod, and sealing is achieved through the telescopic rubber sleeve.

[0010] Preferably, the transmission mechanism includes three sets of bevel gears, three sets of connecting arms, a ring frame, and a bevel gear ring. The three sets of bevel gears are rotatably mounted inside the tilting frame, and each set of bevel gears is equipped with a connecting arm. The ring frame is rotatably mounted inside the tilting frame, and the bevel gear ring is mounted on the ring frame and meshes with the three sets of bevel gears. The rotation of the ring frame drives the bevel gear ring to rotate, and the rotation of the bevel gear ring simultaneously meshes with the bevel gears, causing the bevel gears to drive the connecting arms to rotate.

[0011] Preferably, the vibration mechanism includes a vibrating rod, multiple sets of springs, and two sets of limiting ball rods (first and second). The vibrating rod is slidably installed inside the ring frame and is rotatably connected to the conducting rod. The vibrating rod and the conducting rod are connected by multiple sets of springs. The two sets of limiting ball rods (first and second) are slidably installed on the vibrating rod, and the two sets of limiting ball rods (first and second) are engaged with three sets of connecting arms for limiting. The connecting arms rotate and engage with the limiting ball rods (first and second) to drive the vibrating rod to vibrate, while the vibration is transmitted to the conducting rod through the springs.

[0012] Preferably, the drive mechanism includes multiple sets of universal joint shafts, multiple sets of bevel gears, bevel gear shafts, and a second motor. The multiple sets of universal joint shafts are installed inside the tilting frame. The input end of each set of universal joint shafts is connected to a set of bevel gears, and the output end of each set of universal joint shafts is connected to a set of ring frames. The bevel gear shafts are rotatably installed inside the tilting frame and mesh with multiple sets of bevel gears. The second motor is installed at the left end of the tilting frame, and the output end of the second motor is connected to the input end of the bevel gear shaft. By turning on the second motor, the bevel gear shaft is driven to rotate. While the bevel gear shaft is rotating, it meshes with the second bevel gear, causing the second bevel gear to drive the ring frame to rotate through the universal joint shafts.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: by opening the flipping mechanism to insert the equipment into the material, sealing it through the sealing mechanism, driving it through the opening drive mechanism, transmitting it through the transmission mechanism, and vibrating it through the vibration mechanism, the vibration mode is more diversified during the synchronous three-dimensional vibration leveling of cement concrete, and air bubbles in the material can be discharged more quickly. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the first isometric structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the second isometric structure of this utility model;

[0016] Figure 3 This is a rear-view sectional axonometric structural schematic diagram of the present invention;

[0017] Figure 4 This is a schematic diagram of the left-side cross-sectional axonometric structure of this utility model;

[0018] Figure 5 This is a front view sectional isometric structural schematic diagram of the vibration mechanism of this utility model;

[0019] Figure 6 This is a rear-view sectional isometric structural schematic diagram of the vibration mechanism of this utility model;

[0020] The attached diagram is labeled as follows: 1. Tilting mechanism; 11. Mounting bracket; 12. Tilting frame; 13. Worm gear; 14. Motor 1; 15. Worm; 2. Sealing mechanism; 21. Conducting rod; 22. Telescopic rubber sleeve; 3. Transmission mechanism; 31. Bevel gear 1; 32. Connecting arm; 33. Ring frame; 34. Bevel gear ring; 4. Vibration mechanism; 41. Vibrating rod; 42. Spring; 43. Limiting ball rod 1; 44. Limiting ball rod 2; 5. Drive mechanism; 51. Universal joint shaft; 52. Bevel gear 2; 53. Bevel gear shaft; 54. Motor 2. Detailed Implementation

[0021] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0022] Example 1

[0023] like Figures 1 to 6 As shown, a synchronous three-dimensional vibration leveling device for cement concrete includes a flipping mechanism 1, as well as multiple sets of sealing mechanisms 2, multiple sets of transmission mechanisms 3, multiple sets of vibration mechanisms 4 and a driving mechanism 5. The multiple sets of sealing mechanisms 2 are installed on the flipping mechanism 1, the multiple sets of transmission mechanisms 3 are installed inside the flipping mechanism 1, the multiple sets of vibration mechanisms 4 are installed on the transmission mechanisms 3, and each set of vibration mechanisms 4 is connected to a set of sealing mechanisms 2. The driving mechanism 5 is installed on the flipping mechanism 1.

[0024] The flipping mechanism 1 flips the object, the sealing mechanism 2 seals it, the transmission mechanism 3 transmits power, the vibration mechanism 4 vibrates it, and the driving mechanism 5 drives it.

[0025] The flipping mechanism 1 includes a mounting frame 11, a flipping frame 12, a worm gear 13, a motor 14, and a worm 15. The flipping frame 12 is rotatably mounted on the mounting frame 11, the worm gear 13 is mounted on the flipping frame 12, the motor 14 is mounted on the left end of the mounting frame 11, the input end of the worm 15 is connected to the output end of the motor 14, and the worm 15 and the worm gear 13 perform worm gear transmission.

[0026] The sealing mechanism 2 includes a transmission rod 21 and a telescopic rubber sleeve 22. The transmission rod 21 is mounted on the flipping frame 12 through the telescopic rubber sleeve 22.

[0027] The transmission mechanism 3 includes three sets of bevel gears 31, three sets of connecting arms 32, a ring frame 33, and a bevel gear ring 34. The three sets of bevel gears 31 are rotatably mounted in the tilting frame 12. Each set of bevel gears 31 is equipped with a set of connecting arms 32. The ring frame 33 is rotatably mounted in the tilting frame 12. The bevel gear ring 34 is mounted on the ring frame 33 and meshes with the three sets of bevel gears 31.

[0028] The vibration mechanism 4 includes a vibrating rod 41, multiple sets of springs 42, two sets of limiting ball rods 43 and 44. The vibrating rod 41 is slidably installed in the ring frame 33 and is rotatably connected to the conducting rod 21. The vibrating rod 41 and the conducting rod 21 are connected by multiple sets of springs 42. The two sets of limiting ball rods 43 are slidably installed on the vibrating rod 41, and the two sets of limiting ball rods 44 are slidably installed on the vibrating rod 41. The two sets of limiting ball rods 43 and the one set of limiting ball rods 44 are limited and engaged with the three sets of connecting arms 32.

[0029] The drive mechanism 5 includes multiple sets of universal joint shafts 51, multiple sets of bevel gears 52, bevel gear shafts 53, and a second motor 54. The multiple sets of universal joint shafts 51 are installed inside the tilting frame 12. The input end of each set of universal joint shafts 51 is connected to a set of bevel gears 52, and the output end of each set of universal joint shafts 51 is connected to a set of ring frames 33. The bevel gear shafts 53 are rotatably installed inside the tilting frame 12 and mesh with the multiple sets of bevel gears 52. The second motor 54 is installed at the left end of the tilting frame 12, and the output end of the second motor 54 is connected to the input end of the bevel gear shaft 53.

[0030] The equipment is installed via mounting bracket 11. Motor 14 drives worm gear 15 to rotate, and worm gear 15 rotates simultaneously with worm wheel 13, causing worm wheel 13 to drive tilting frame 12 to rotate, inserting the equipment into the material. Vibration is transmitted through transmission rod 21 and sealed by telescopic sleeve 22. Motor 24 drives bevel gear shaft 53 to rotate, and bevel gear shaft 53 meshes with bevel gear 52, causing bevel gear 52 to drive ring frame 33 to rotate via universal joint shaft 51. The ring frame 33 rotates, driving the bevel gear ring 34 to rotate. Simultaneously, the bevel gear ring 34 meshes with the first bevel gear 31, causing the first bevel gear 31 to drive the connecting arm 32 to rotate. The rotation of the connecting arm 32 cooperates with the first limiting ball rod 43 and the second limiting ball rod 44, causing the first limiting ball rod 43 and the second limiting ball rod 44 to drive the vibrating rod 41 to vibrate. At the same time, the vibration is transmitted to the transmission rod 21 through the spring 42. Thus, during the synchronous three-dimensional vibration leveling of cement concrete, the vibration mode is more diversified, and air bubbles in the material can be discharged more quickly.

[0031] like Figures 1 to 6 As shown, this utility model discloses a synchronous three-dimensional vibration leveling device for cement concrete. During operation, the device is installed via the mounting frame 11. Turning on the first motor 14 drives the worm gear 15 to rotate. Simultaneously, the worm gear 15 interacts with the worm wheel 13, causing the worm wheel 13 to drive the tilting frame 12 to rotate, thus inserting the device into the material. Vibration is transmitted through the transmission rod 21 and sealed by the telescopic rubber sleeve 22. Turning on the second motor 54 drives the bevel gear shaft 53 to rotate. While rotating, 53 meshes with bevel gear 2 52, causing bevel gear 2 52 to drive the ring frame 33 to rotate through the universal joint shaft 51. The rotation of the ring frame 33 drives the bevel gear ring 34 to rotate. While rotating, the bevel gear ring 34 meshes with bevel gear 1 31, causing bevel gear 1 31 to drive the connecting arm 32 to rotate. The rotation of the connecting arm 32 cooperates with the limiting ball rod 1 43 and the limiting ball rod 2 44, causing the limiting ball rod 1 43 and the limiting ball rod 2 44 to drive the vibrating rod 41 to vibrate. At the same time, the vibration is transmitted to the transmission rod 21 through the spring 42.

[0032] The motor 14 and motor 54 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0033] The main function achieved by this utility model is: in the process of synchronous three-dimensional vibration leveling of cement concrete, by setting up a transmission mechanism and a vibration mechanism, the vibration mode is made more diversified and the air bubbles in the material can be discharged more quickly.

[0034] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A synchronous three-dimensional vibration leveling device for cement concrete, comprising a flipping mechanism (1); characterized in that, It also includes multiple sealing mechanisms (2), multiple transmission mechanisms (3), multiple vibration mechanisms (4) and a drive mechanism (5). Multiple sealing mechanisms (2) are installed on the flipping mechanism (1), multiple transmission mechanisms (3) are installed inside the flipping mechanism (1), multiple vibration mechanisms (4) are installed on the transmission mechanism (3), and each vibration mechanism (4) is connected to a sealing mechanism (2). The drive mechanism (5) is installed on the flipping mechanism (1). The flipping mechanism (1) flips the object, the sealing mechanism (2) seals the object, the transmission mechanism (3) transmits the transmission, the vibration mechanism (4) vibrates the object, and the driving mechanism (5) drives the object.

2. The synchronous three-dimensional vibration leveling device for cement concrete as described in claim 1, characterized in that, The flipping mechanism (1) includes a mounting frame (11), a flipping frame (12), a worm gear (13), a motor (14), and a worm (15). The flipping frame (12) is rotatably mounted on the mounting frame (11), the worm gear (13) is mounted on the flipping frame (12), the motor (14) is mounted on the left end of the mounting frame (11), the input end of the worm (15) is connected to the output end of the motor (14), and the worm (15) and the worm gear (13) perform worm gear transmission.

3. The synchronous three-dimensional vibration leveling device for cement concrete as described in claim 2, characterized in that, The sealing mechanism (2) includes a transmission rod (21) and a telescopic rubber sleeve (22), with the transmission rod (21) mounted on the flipping frame (12) via the telescopic rubber sleeve (22).

4. The synchronous three-dimensional vibration leveling device for cement concrete as described in claim 2, characterized in that, The transmission mechanism (3) includes three sets of bevel gears (31), three sets of connecting arms (32), a ring frame (33) and a bevel ring (34). The three sets of bevel gears (31) are rotatably mounted in the tilting frame (12). Each set of bevel gears (31) is equipped with a set of connecting arms (32). The ring frame (33) is rotatably mounted in the tilting frame (12). The bevel ring (34) is mounted on the ring frame (33) and meshes with the three sets of bevel gears (31).

5. The synchronous three-dimensional vibration leveling device for cement concrete as described in claim 4, characterized in that, The vibration mechanism (4) includes a vibrating rod (41), multiple sets of springs (42), two sets of limiting ball rods (43) and two sets of limiting ball rods (44). The vibrating rod (41) is slidably installed in the ring frame (33), and the vibrating rod (41) is rotatably connected to the conducting rod (21). The vibrating rod (41) and the conducting rod (21) are connected by multiple sets of springs (42). The two sets of limiting ball rods (43) are slidably installed on the vibrating rod (41), and the two sets of limiting ball rods (44) are slidably installed on the vibrating rod (41). The two sets of limiting ball rods (43) and one set of limiting ball rods (44) are limited and engaged with the three sets of connecting arms (32).

6. The synchronous three-dimensional vibration leveling device for cement concrete as described in claim 4, characterized in that, The drive mechanism (5) includes multiple sets of universal joint shafts (51), multiple sets of bevel gears (52), bevel gear shafts (53), and motor (54). The multiple sets of universal joint shafts (51) are installed inside the tilting frame (12). The input end of each set of universal joint shafts (51) is connected to a set of bevel gears (52), and the output end of each set of universal joint shafts (51) is connected to a set of ring frames (33). The bevel gear shafts (53) are rotatably installed inside the tilting frame (12), and the bevel gear shafts (53) mesh with multiple sets of bevel gears (52). The motor (54) is installed at the left end of the tilting frame (12), and the output end of the motor (54) is connected to the input end of the bevel gear shaft (53).