A quick cooling processing device for an automobile accessory corrugated pipe

Abstract

The utility model provides a kind of automobile accessory bellows rapid cooling processing device.The automobile accessory bellows rapid cooling processing device includes: main body, the inside wall of one side of the main body is fixedly installed with mounting block, bracket one is rotatably equipped on the mounting block, annular block is fixedly installed on the other side inner wall of the main body, bracket two is rotatably installed on the annular block, installation groove is formed in the one side of the mounting block.The automobile accessory bellows rapid cooling processing device provided by the utility model is provided with rotating assembly, ensures that each product has sufficient cooling time without affecting production efficiency, fixed assembly is provided, so that the product is not displaced during cooling process, the cooling effect is guaranteed, cooling assembly is provided, cooling is carried out by the way of air cooling preliminary cooling and then water cooling complete cooling, inside and outside are carried out simultaneously, and the advantages of avoiding sudden cooling deformation are avoided.

Description

Technical Field

[0001] This utility model belongs to the field of corrugated pipe processing technology, and in particular relates to a rapid cooling processing device for corrugated pipes in automotive parts. Background Technology

[0002] Rapid cooling processing equipment for automotive parts bellows has significant technological advantages and economic implications in automotive parts manufacturing. Traditional cooling methods (such as natural cooling) are time-consuming, while rapid cooling equipment significantly shortens cooling time through forced cooling (such as air cooling, water cooling, or refrigerant), accelerating the production pace. It can be seamlessly integrated with injection molding, extrusion, and other processes to achieve continuous production, reduce waiting time between processes, and increase overall capacity. Rapid cooling can avoid uneven shrinkage, deformation, or surface defects caused by slow cooling of bellows, ensuring dimensional accuracy and shape stability. Certain polymer materials (such as PA and PP) can form a more uniform crystal structure under rapid cooling, enhancing wear resistance, pressure resistance, and aging resistance. Through optimization in efficiency, quality, and cost, rapid cooling processing equipment has become a key process link for enhancing competitiveness in automotive parts manufacturing, especially suitable for the market demand for high-precision, high-volume production. At the same time, it provides a technological foundation for new materials and intelligent manufacturing.

[0003] Existing equipment often uses a single cooling structure for cooling, which prolongs the cooling time to ensure sufficient cooling for a single product, affecting efficiency. Furthermore, the cooling method is singular; for example, using water cooling can easily cause product deformation due to rapid cooling.

[0004] Therefore, it is necessary to provide a new rapid cooling processing device for automotive parts bellows to solve the above-mentioned technical problems. Utility Model Content

[0005] The technical problem solved by this utility model is to provide a rapid cooling processing device for automotive parts bellows. This device is designed to ensure that each product has sufficient cooling time without affecting production efficiency by setting a rotating component, setting a fixing component to prevent the product from shifting during the cooling process and ensuring the cooling effect, and setting a cooling component to use a method of initial air cooling followed by thorough water cooling, with simultaneous internal and external cooling to avoid sudden cooling deformation.

[0006] To solve the above-mentioned technical problems, the present invention provides a rapid cooling processing device for corrugated pipes of automotive parts, comprising: a main body, an mounting block fixedly installed on one inner wall of the main body, a bracket rotatably mounted on the mounting block, an annular block fixedly installed on the other inner wall of the main body, a bracket rotatably mounted on the annular block, an installation groove opened on one side of the mounting block, a motor and a sealing plate fixedly installed on the inner wall of the installation groove, the output shaft of the motor passing through the sealing plate and fixedly connected to the bracket 2, and multiple cooling components with the same structure fixedly installed on the bracket 2, each cooling component including a sleeve, the sleeve being fixedly connected to the bracket 1.

[0007] As a further embodiment of this utility model, a second sleeve is fixedly installed on the inner wall of the first sleeve, a fixed plate is fixedly installed inside the second sleeve, a fixed tube is fixedly installed on the top of the fixed plate, a double-threaded rod is rotatably installed on the top of the fixed plate, a second motor is fixedly installed on the inner wall of the second sleeve, the output shaft of the second motor passes through the fixed plate and is fixedly connected to the double-threaded rod, two connecting blocks are threadedly installed on the double-threaded rod, and multiple connecting rods are hinged on the two connecting blocks respectively, multiple sliding holes are opened on the inner wall of the fixed tube respectively, and the other ends of the multiple connecting rods pass through the multiple sliding holes and are hinged to multiple support blocks respectively.

[0008] As a further embodiment of this utility model, a round rod is fixedly installed at the top of the fixed tube, and a guide block is fixedly installed at the top of the round rod. Multiple water guide grooves are formed on the inner wall of the sleeve one, and a water guide groove two is formed on the bottom inner wall of the sleeve one. The multiple water guide grooves one are connected to the water guide groove two. An annular water guide groove is formed on the inner wall of the round rod. Multiple through holes one are formed on the inner walls of the multiple water guide grooves one and the annular water guide groove, and multiple atomizing nozzles are fixedly installed in the multiple through holes one. Multiple through holes two are formed on the inner wall of the sleeve two, and multiple conduits one are fixedly installed in the multiple through holes two. One end of each of the multiple conduits one extends into the annular water guide groove, and the other end of each of the multiple conduits one extends into the water guide groove two.

[0009] As a further embodiment of this utility model, a hollow groove is provided on the inner wall of the bracket 2, and multiple water guide grooves 3 are provided on the inner wall of the hollow groove. Multiple conduits 2 are fixedly installed in the multiple water guide grooves 3 respectively, and multiple electrically controlled valves are provided on the multiple conduits 2 respectively. The other end of the multiple conduits 2 is connected to the multiple water guide grooves 2 respectively. A conduit 3 is fixedly installed on one side of the bracket 2. One end of the conduit 3 is connected to the water guide groove 3, and the other end of the conduit 3 extends to the outside of the main body and is rotatably connected to the main body.

[0010] As a further embodiment of this utility model, a rotating joint is fixedly installed on the other end of the third conduit, a fourth conduit is fixedly installed on the other end of the rotating joint, and a fifth conduit is fixedly installed on the fourth conduit.

[0011] As a further embodiment of this utility model, two electrically controlled valves are respectively provided on the four and five conduits, and two through holes are opened on one side of the inner wall of the main body, and the two through holes are respectively adapted to the two sleeves.

[0012] Compared with related technologies, the rapid cooling processing device for automotive parts bellows provided by this utility model has the following advantages:

[0013] 1. This utility model, by setting a rotating component, enables multiple cooling components to work alternately, ensuring that each product has sufficient cooling time without affecting production efficiency.

[0014] 2. This utility model, by setting a fixing component, supports and fixes the end of the product, ensuring that the product will not shift during the cooling process and guaranteeing the cooling effect;

[0015] 3. This utility model uses a cooling component to cool the device by first using air cooling for initial cooling and then using water cooling for complete cooling. The cooling is carried out both internally and externally simultaneously to avoid sudden cooling deformation. Attached Figure Description

[0016] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 This is a three-dimensional structural diagram of the rapid cooling processing device for corrugated pipes in automotive parts according to this utility model;

[0018] Figure 2 This is a front sectional view of the rapid cooling processing device for corrugated pipes of automotive parts according to this utility model.

[0019] Figure 3 This is a schematic diagram of the rear cross-sectional structure of the rapid cooling processing device for corrugated pipes of automotive parts according to this utility model;

[0020] Figure 4 This is a schematic diagram of the rotating component structure of the rapid cooling processing device for automotive parts bellows according to this utility model;

[0021] Figure 5 This is a schematic diagram of the cooling component structure of the rapid cooling processing device for corrugated pipes in automotive parts according to this utility model;

[0022] Figure 6 This is an enlarged schematic diagram of the fixing component of the rapid cooling processing device for automotive parts bellows according to this utility model;

[0023] Figure 7 This is a cross-sectional schematic diagram of the fixing component of the rapid cooling processing device for corrugated pipes in automotive parts according to this utility model;

[0024] Figure 8 This is a cross-sectional schematic diagram of the support structure of the rapid cooling processing device for corrugated pipes in automotive parts according to this utility model.

[0025] In the diagram: 1. Main body; 2. Mounting block; 3. Bracket 1; 4. Annular block; 5. Bracket 2; 6. Motor 1; 7. Sealing plate; 8. Sleeve 1; 9. Sleeve 2; 10. Fixing plate; 11. Fixing pipe; 12. Double threaded rod; 13. Motor 2; 14. Connecting block; 15. Connecting rod; 16. Support block; 17. Round rod; 18. Guide block; 19. Atomizing nozzle; 20. Conduit 1; 21. Conduit 2; 22. Conduit 3; 23. Rotary joint; 24. Conduit 4; 25. Conduit 5; 26. Electrically controlled valve. Detailed Implementation

[0026] Please refer to the following: Figures 1 to 8 ,in, Figure 1 This is a three-dimensional structural diagram of the rapid cooling processing device for corrugated pipes in automotive parts according to this utility model; Figure 2 This is a front sectional view of the rapid cooling processing device for corrugated pipes of automotive parts according to this utility model. Figure 3 This is a schematic diagram of the rear cross-sectional structure of the rapid cooling processing device for corrugated pipes of automotive parts according to this utility model; Figure 4 This is a schematic diagram of the rotating component structure of the rapid cooling processing device for automotive parts bellows according to this utility model; Figure 5 This is a schematic diagram of the cooling component structure of the rapid cooling processing device for corrugated pipes in automotive parts according to this utility model; Figure 6 This is an enlarged schematic diagram of the fixing component of the rapid cooling processing device for automotive parts bellows according to this utility model; Figure 7 This is a cross-sectional schematic diagram of the fixing component of the rapid cooling processing device for corrugated pipes in automotive parts according to this utility model; Figure 8 This is a cross-sectional schematic diagram of the support structure of the rapid cooling processing device for automotive parts corrugated pipes according to this utility model. The rapid cooling processing device for automotive parts corrugated pipes includes: a main body 1, an mounting block 2 fixedly installed on one inner wall of the main body 1, a bracket 3 rotatably mounted on the mounting block 2, an annular block 4 fixedly installed on the other inner wall of the main body 1, a bracket 5 rotatably mounted on the annular block 4, an installation groove opened on one side of the mounting block 2, a motor 6 and a sealing plate 7 fixedly installed on the inner wall of the installation groove, the output shaft of the motor 6 passing through the sealing plate 7 and fixedly connected to the bracket 5, and multiple cooling components with the same structure fixedly installed on the bracket 5, each cooling component including a sleeve 8, the sleeve 8 being fixedly connected to the bracket 3.

[0027] Through the cooperation of bracket 13, bracket 25 and motor 16, multiple cooling components work alternately, ensuring that each product has sufficient cooling time without affecting production efficiency.

[0028] A second sleeve 9 is fixedly installed on the inner wall of the first sleeve 8. A fixing plate 10 is fixedly installed inside the second sleeve 9. A fixing tube 11 is fixedly installed on the top of the fixing plate 10. A double-threaded rod 12 is rotatably installed on the top of the fixing plate 10. A second motor 13 is fixedly installed on the inner wall of the second sleeve 9. The output shaft of the second motor 13 passes through the fixing plate 10 and is fixedly connected to the double-threaded rod 12. Two connecting blocks 14 are threadedly installed on the double-threaded rod 12. Multiple connecting rods 15 are hinged on the two connecting blocks 14. Multiple sliding holes are opened on the inner wall of the fixing tube 11. The other ends of the multiple connecting rods 15 pass through the multiple sliding holes and are hinged to multiple support blocks 16.

[0029] By cooperating with the double-threaded rod 12, the second motor 13, the connecting block 14, and the connecting rod 15, the end of the product is supported and fixed, ensuring that the product will not shift during the cooling process and guaranteeing the cooling effect.

[0030] A round rod 17 is fixedly installed at the top end of the fixed pipe 11, and a guide block 18 is fixedly installed at the top end of the round rod 17. Multiple water guide grooves 1 are opened on the inner wall of the sleeve 1 8, and a water guide groove 2 is opened on the bottom inner wall of the sleeve 1 8. Multiple water guide grooves 1 are connected to water guide grooves 2. An annular water guide groove is opened on the inner wall of the round rod 17. Multiple through holes 1 are opened on the inner walls of the multiple water guide grooves 1 and the annular water guide groove, respectively. Multiple atomizing nozzles 19 are fixedly installed in the multiple through holes 1. Multiple through holes 2 are opened on the inner wall of the sleeve 2 9, and multiple conduits 1 20 are fixedly installed in the multiple through holes 2. One end of each of the multiple conduits 1 20 extends into the annular water guide groove, and the other end of each of the multiple conduits 1 20 extends into the water guide groove 2.

[0031] The inner wall of the second bracket 5 is provided with a hollow groove, and the inner wall of the hollow groove is provided with multiple water guide grooves 3. Multiple conduits 21 are fixedly installed in the multiple water guide grooves 3 respectively. Multiple electrically controlled valves are provided on the multiple conduits 21 respectively. The other end of the multiple conduits 21 is connected to the multiple water guide grooves 2 respectively. A conduit 3 22 is fixedly installed on one side of the second bracket 5. One end of the conduit 3 22 is connected to the water guide groove 3. The other end of the conduit 3 22 extends to the outside of the main body 1 and is rotatably connected to the main body 1.

[0032] A rotating joint 23 is fixedly installed on the other end of the third conduit 22, a fourth conduit 24 is fixedly installed on the other end of the rotating joint 23, and a fifth conduit 25 is fixedly installed on the fourth conduit 24;

[0033] The conduit 24 and the conduit 25 are respectively provided with two electrically controlled valves 26. The inner wall of one side of the main body 1 has two through holes 3, which are respectively adapted to the two sleeves 8.

[0034] The cooling process is achieved through the coordinated operation of conduit 4 24, conduit 5 25 and two electrically controlled valves 26. The cooling method involves initial air cooling followed by thorough water cooling, with both internal and external cooling occurring simultaneously to prevent sudden cooling deformation.

[0035] The working principle of the rapid cooling processing device for automotive parts bellows provided by this utility model is as follows:

[0036] First step: Before use, install the device in place and connect conduit four 24 to the external pressurized water pump and conduit five 25 to the external pressurized air pump. A drain hole is provided on the inner wall of one side of the main body 1. During use, when the corrugated pipe to be cooled enters the upper cooling component through the upper through hole three, the double-threaded rod 12 is driven by motor two 13 to rotate, pushing out multiple support blocks 16 to fix the end of the corrugated pipe. Then, motor one 6 drives multiple cooling components to rotate alternately, and the new cooling component continues to wait for the corrugated pipe to enter. When the bellows is inserted, the solenoid valve corresponding to the cooling component is opened, and the electrically controlled valve 26 on the fifth guide tube 25 is also opened. Gas is delivered to the cooling component through an external air pump to perform preliminary cooling on the bellows. After preliminary cooling, the electrically controlled valve 26 on the fifth guide tube 25 is closed, and the electrically controlled valve 26 on the fourth guide tube 24 is opened, switching from air cooling to water cooling. Thorough cooling is performed through water mist. After thorough cooling, when the cooled bellows rotates to the bottom through hole three, multiple support blocks 16 retract and can be removed by an external material handling device.

[0037] Second step: Both motor 6 and motor 13 are BLDC 5050 motors of different specifications.

[0038] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0039] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made to these embodiments, or they can be used directly or indirectly, without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the appended claims and their equivalents, and they are similarly included within the patent protection scope of the present invention.

Claims

1. A rapid cooling processing device for corrugated pipes used in automotive parts, characterized in that, include: The main body has an installation block fixedly installed on one inner wall, and a bracket 1 rotatably mounted on the installation block. An annular block is fixedly installed on the other inner wall of the main body, and a bracket 2 rotatably mounted on the annular block. An installation groove is opened on one side of the installation block, and a motor 1 and a sealing plate are fixedly installed on the inner wall of the installation groove. The output shaft of the motor 1 passes through the sealing plate and is fixedly connected to the bracket 2. Multiple cooling components with the same structure are fixedly installed on the bracket 2. Each cooling component includes a sleeve 1, which is fixedly connected to the bracket 1.

2. The rapid cooling processing device for automotive parts bellows according to claim 1, characterized in that: A second sleeve is fixedly installed on the inner wall of the first sleeve. A fixed plate is fixedly installed inside the second sleeve. A fixed tube is fixedly installed on the top of the fixed plate. A double-threaded rod is rotatably installed on the top of the fixed plate. A second motor is fixedly installed on the inner wall of the second sleeve. The output shaft of the second motor passes through the fixed plate and is fixedly connected to the double-threaded rod. Two connecting blocks are threadedly installed on the double-threaded rod. Multiple connecting rods are hinged on the two connecting blocks. Multiple sliding holes are opened on the inner wall of the fixed tube. The other ends of the multiple connecting rods pass through the multiple sliding holes and are hinged to multiple support blocks.

3. The rapid cooling processing device for automotive parts bellows according to claim 2, characterized in that: A round rod is fixedly installed at the top of the fixed tube, and a guide block is fixedly installed at the top of the round rod. Multiple water guide grooves are formed on the inner wall of the sleeve one, and a water guide groove two is formed on the bottom inner wall of the sleeve one. The multiple water guide grooves one are connected to the water guide groove two. An annular water guide groove is formed on the inner wall of the round rod. Multiple through holes one are formed on the inner walls of the multiple water guide grooves one and the annular water guide groove, and multiple atomizing nozzles are fixedly installed in the multiple through holes one. Multiple through holes two are formed on the inner wall of the sleeve two, and multiple conduits one are fixedly installed in the multiple through holes two. One end of each of the multiple conduits one extends into the annular water guide groove, and the other end of each of the multiple conduits one extends into the water guide groove two.

4. The rapid cooling processing device for automotive parts bellows according to claim 1, characterized in that: The inner wall of the support frame 2 has a hollow groove, and the inner wall of the hollow groove has multiple water guide grooves 3. Multiple guide tubes 2 are fixedly installed in the multiple water guide grooves 3. Multiple electrically controlled valves are installed on the multiple guide tubes 2. The other end of the multiple guide tubes 2 is connected to the multiple water guide grooves 2. A guide tube 3 is fixedly installed on one side of the support frame 2. One end of the guide tube 3 is connected to the water guide groove 3. The other end of the guide tube 3 extends to the outside of the main body and is rotatably connected to the main body.

5. The rapid cooling processing device for automotive parts bellows according to claim 4, characterized in that: A rotating joint is fixedly installed on the other end of the third conduit, a fourth conduit is fixedly installed on the other end of the rotating joint, and a fifth conduit is fixedly installed on the fourth conduit.

6. The rapid cooling processing device for automotive parts bellows according to claim 5, characterized in that: The conduit four and conduit five are respectively equipped with two electrically controlled valves. Two through holes three are opened on one side of the inner wall of the main body, and the two through holes three are respectively adapted to the two sleeves one.

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