A high-precision centrifuge component visual inspection platform

Abstract

This utility model relates to the field of automated inspection technology and discloses a high-precision visual inspection platform for centrifuge components, including a centrifuge assembly. The centrifuge assembly includes a support frame, a mounting box fixedly connected to the top of the support frame, and a discharge rack fixedly connected to the outer surface of the mounting box. This utility model achieves automatic adjustment and precise positioning of the material spacing by driving the alternating movement of the baffle assembly through the linkage of the drive gear and rack assembly. The drive gear slides back and forth under the drive of the connecting rod. Through the bidirectional linkage of the top and bottom racks, power is transmitted to the force-bearing rod. The rotation of the force-bearing rod drives the first and second adjusting gears to mesh in opposite directions, causing the first and second baffles to move alternately, thus achieving automatic adjustment of the material spacing and avoiding material accumulation or collision. Simultaneously, the high precision of the gear meshing design and the reverse adjustment mechanism ensure the synchronicity and stability of the baffle movement.

Description

Technical Field

[0001] This utility model relates to the field of automated inspection technology, and in particular to a high-precision visual inspection platform for centrifuge components. Background Technology

[0002] With the development of industrial automation and intelligent manufacturing technologies, the demand for high-precision visual inspection in the production of centrifuge parts is increasing. When visual inspection of parts is required during the production of centrifuge parts, an inspection platform is needed.

[0003] In practical use, similar inspection platforms still have many shortcomings. For example, existing inspection platforms lack effective limiting and support structures, and the conveyor belt is prone to shaking or shifting, resulting in unstable material positions, or even falling or blocking. Insufficient material stability will lead to a decrease in the accuracy of subsequent visual inspection. For example, the inspection angle deviation may be caused by the tilting or shaking of the material. At the same time, the adjustment of the material spacing of existing inspection platforms usually relies on manual adjustment of the baffle position, which lacks an automated mechanism. Manual adjustment is inefficient and has large errors. Especially in high-speed production lines, it is easy to cause material accumulation or collision. Therefore, it is necessary to design a high-precision visual inspection platform for centrifuge components. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a high-precision visual inspection platform for centrifuge components.

[0005] This utility model is achieved using the following technical solution: a high-precision visual inspection platform for centrifuge components, comprising a centrifuge assembly, the centrifuge assembly including a support frame, a mounting box fixedly connected to the top of the support frame, a discharge rack fixedly connected to the outer surface of the mounting box, a drive motor fixedly connected to the bottom of the mounting box, a rotating drum fixedly connected to the output end of the drive motor, a transport plate fixedly connected to the outer surface of the rotating drum, and an inspection platform fixedly connected to the top of the discharge rack, further comprising:

[0006] The transport assembly includes a drive roller, a limit roller, and a force roller rotatably mounted inside the discharge rack. A conveyor belt is sleeved on the outer surface of the drive roller and the limit roller, and an mounting plate is fixedly connected to the outer surface of the discharge rack.

[0007] A reciprocating assembly, the reciprocating assembly including a drive gear slidably mounted on the outer surface of the discharge rack, and a bottom rack slidably mounted on the outer surface of the discharge rack at the bottom of the drive gear;

[0008] A spacing adjustment assembly, the spacing adjustment assembly including a first baffle rotatably mounted on the top of the mounting plate, and a second baffle rotatably mounted on the top of the mounting plate on one side of the first baffle.

[0009] As a further improvement to the above solution, a servo motor is fixedly connected to the outer surface of the discharge rack, and a drive roller is fixedly connected to the output end of the servo motor through the discharge rack. A conveyor belt is sleeved on the outer surface of the drive roller.

[0010] Through the above technical solution, the high-precision control of the servo motor enables the conveyor belt to move at a uniform speed and stably, avoiding the speed fluctuation problem of traditional motors and improving the stability and reliability of material transportation.

[0011] As a further improvement to the above solution, the side of the conveyor belt away from the drive roller is sleeved on the outer surface of the limiting roller, and the center of the conveyor belt is sleeved on the outer surface of the force roller, and a drive plate is fixedly connected to the outer surface of the force roller.

[0012] Through the above technical solutions, the limiting and supporting functions of the limiting roller and the force roller ensure the stability of the conveyor belt during high-speed operation. The introduction of the drive plate transforms the passive rotation of the force roller into active power transmission, thus optimizing energy utilization efficiency.

[0013] As a further improvement to the above solution, a connecting rod is rotatably mounted on the outer surface of the drive plate, and a drive gear is rotatably mounted on the side of the connecting rod away from the drive plate. A limit frame is fixedly connected to the outer surface of the discharge rack, and the drive gear is slidably mounted inside the limit frame.

[0014] Through the above technical solution, the rigid connection design of the connecting rod ensures the high efficiency and accuracy of power transmission, avoiding the energy loss and vibration problems in traditional belt or gear transmission.

[0015] As a further improvement to the above solution, the top of the drive gear is provided with a top rack that is slidably installed on the outer surface of the discharge rack, and the top rack meshes with the drive gear. The bottom of the drive gear is provided with a bottom rack that is slidably installed on the outer surface of the discharge rack, and the inner wall of the bottom rack is fixedly connected to the drive rack.

[0016] Through the above technical solution, the design of the bidirectional rack enables the reciprocating motion of the drive gear to simultaneously drive the top rack and the bottom rack, improving the efficiency and accuracy of motion transmission and providing a stable power source for subsequent pitch adjustment.

[0017] As a further improvement to the above solution, a force-bearing rod is rotatably mounted inside the mounting plate, and a force-bearing gear is fixedly connected to the bottom of the outer surface of the force-bearing rod, and the force-bearing gear meshes with the drive rack.

[0018] Through the above technical solution, the meshing design of the force-bearing gear and the drive rack transforms linear reciprocating motion into rotary motion, providing a reliable power input for the adjustment of the baffle assembly, while improving the accuracy and stability of the motion.

[0019] As a further improvement to the above solution, a first adjusting gear is fixedly connected to the top of the force-bearing rod, a first baffle is fixedly connected to the top of the first adjusting gear, a second adjusting gear is rotatably mounted on the top of the mounting plate on one side of the force-bearing gear, the second adjusting gear meshes with the first adjusting gear, and a second baffle is fixedly connected to the top of the second adjusting gear.

[0020] Through the above technical solution, the reverse adjustment mechanism of the gear meshing design ensures that the two baffles move synchronously and in opposite directions, realizing automatic adjustment of the material spacing, avoiding errors caused by manual intervention, and improving detection efficiency and accuracy.

[0021] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0022] This invention utilizes the tilted design of the drum and the coordinated operation of the drive motor to move the material to be tested upwards under centrifugal force, thereby achieving automatic material lifting and initial separation. The tilted design of the drum, combined with the high-speed rotation of the drive motor, uses centrifugal force to gradually move the material to be tested upwards on the drum. Under the action of centrifugal force, the material is automatically lifted and transported to the top of the transport plate, completing the initial separation. This reduces manual intervention and improves feeding efficiency. At the same time, the tilted design of the drum optimizes the material flow path, avoids material blockage or stagnation, and ensures the smoothness of the subsequent transportation process.

[0023] This invention achieves automatic adjustment and precise positioning of material spacing by driving the alternating movement of the baffle assembly through the linkage of the drive gear and rack assembly. The drive gear slides back and forth under the drive of the connecting rod. Through the bidirectional linkage of the top rack and bottom rack, the power is transmitted to the force rod. The rotation of the force rod drives the first and second adjusting gears to mesh in opposite directions, so that the first baffle and the second baffle move alternately, realizing automatic adjustment of material spacing and avoiding material accumulation or collision. At the same time, the high precision of the gear meshing design and the reverse adjustment mechanism ensure the synchronicity and stability of the baffle movement, providing uniform material spacing and precise positioning conditions for subsequent visual inspection. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0025] Figure 2 This is a schematic diagram of the internal structure of the present utility model;

[0026] Figure 3 This is a schematic diagram of the transportation component structure of this utility model;

[0027] Figure 4This is a schematic diagram of the spacing adjustment component of this utility model;

[0028] Figure 5 This is a schematic diagram of the reciprocating component structure of this utility model.

[0029] Explanation of key symbols:

[0030] 1. Centrifugal assembly; 101. Support frame; 102. Mounting box; 103. Discharge rack; 104. Drive motor; 105. Rotary drum; 106. Conveyor plate; 107. Detection platform; 2. Conveyor assembly; 201. Servo motor; 202. Drive roller; 203. Limiting roller; 204. Conveyor belt; 205. Force roller; 206. Mounting plate; 207. Drive plate; 3. Reciprocating assembly; 301. Connecting rod; 302. Drive gear; 303. Limiting frame; 304. Top rack; 305. Bottom rack; 306. Drive rack; 4. Spacing adjustment assembly; 401. Force rod; 402. Force gear; 403. First adjusting gear; 404. First baffle; 405. Second adjusting gear; 406. Second baffle. Detailed Implementation

[0031] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0032] Example:

[0033] Please combine Figure 1-5 This embodiment provides a high-precision visual inspection platform for centrifuge components, including a centrifuge assembly 1. The centrifuge assembly 1 includes a support frame 101, a mounting box 102 fixedly connected to the top of the support frame 101, a discharge rack 103 fixedly connected to the outer surface of the mounting box 102, a drive motor 104 fixedly connected to the bottom of the mounting box 102, a drum 105 fixedly connected to the output end of the drive motor 104, a transport plate 106 fixedly connected to the outer surface of the drum 105, and an inspection platform 107 fixedly connected to the top of the discharge rack 103. The platform also includes:

[0034] Transport component 2 includes a drive roller 202, a limit roller 203 and a force roller 205 rotatably mounted inside the discharge rack 103. The outer surfaces of the drive roller 202 and the limit roller 203 are fitted with a conveyor belt 204. The outer surface of the discharge rack 103 is fixedly connected with an installation plate 206.

[0035] The reciprocating assembly 3 includes a drive gear 302 that is slidably mounted on the outer surface of the discharge rack 103, and a bottom rack 305 that is slidably mounted on the outer surface of the discharge rack 103 is provided at the bottom of the drive gear 302.

[0036] The spacing adjustment component 4 includes a first baffle 404 rotatably mounted on the top of the mounting plate 206, and a second baffle 406 rotatably mounted on the top of the mounting plate 206 on one side of the first baffle 404.

[0037] A servo motor 201 is fixedly connected to the outer surface of the discharge rack 103. The output end of the servo motor 201 passes through the discharge rack 103 and is fixedly connected to a drive roller 202. A conveyor belt 204 is sleeved on the outer surface of the drive roller 202.

[0038] The side of the conveyor belt 204 away from the drive roller 202 is sleeved on the outer surface of the limiting roller 203, and the center of the conveyor belt 204 is sleeved on the outer surface of the force roller 205. The drive plate 207 is fixedly connected to the outer surface of the force roller 205.

[0039] A connecting rod 301 is rotatably mounted on the outer surface of the drive plate 207. A drive gear 302 is rotatably mounted on the side of the connecting rod 301 away from the drive plate 207. A limit frame 303 is fixedly connected to the outer surface of the discharge rack 103. The drive gear 302 is slidably mounted inside the limit frame 303.

[0040] The high-precision control of the servo motor 201 ensures the uniform speed movement of the conveyor belt 204. The cooperation between the limit roller 203 and the force roller 205 improves the stability and durability of the conveyor belt 204. As the conveyor belt 204 is driven, the force roller 205 rotates passively, and the drive plate 207 rotates accordingly. The power is transmitted to the drive gear 302 through the connecting rod 301. The linkage design between the rotation of the force roller 205 and the drive plate 207 converts the movement of the conveyor belt 204 into the reciprocating motion of the drive gear 302.

[0041] The top of the drive gear 302 is provided with a top rack 304 that is slidably mounted on the outer surface of the discharge rack 103. The top rack 304 meshes with the drive gear 302. The bottom of the drive gear 302 is provided with a bottom rack 305 that is slidably mounted on the outer surface of the discharge rack 103. The inner wall of the bottom rack 305 is fixedly connected to the drive rack 306.

[0042] A force-bearing rod 401 is rotatably mounted inside the mounting plate 206. A force-bearing gear 402 is fixedly connected to the bottom of the outer surface of the force-bearing rod 401. The force-bearing gear 402 meshes with the drive rack 306.

[0043] A first adjusting gear 403 is fixedly connected to the top of the force-bearing rod 401, and a first baffle 404 is fixedly connected to the top of the first adjusting gear 403. A second adjusting gear 405 is rotatably mounted on the top of the mounting plate 206 on one side of the force-bearing gear 402. The second adjusting gear 405 meshes with the first adjusting gear 403, and a second baffle 406 is fixedly connected to the top of the second adjusting gear 405.

[0044] When the drive gear 302 slides to the bottom of the force rod 401, the drive rack 306 meshes with the force gear 402, causing the force rod 401 to rotate. The meshing design of the drive rack 306 and the force gear 402 converts the reciprocating motion of the drive gear 302 into the rotational motion of the force rod 401, providing a power source for subsequent pitch adjustment.

[0045] The implementation principle of a high-precision centrifuge component visual inspection platform in this application embodiment is as follows: After the object to be inspected is placed on the surface of the drum 105, the drive motor 104 is started, driving the drum 105 to rotate at high speed. Utilizing the tilting feature of the drum 105 and the centrifugal force, the object to be inspected gradually moves upward on the surface of the drum 105 and is eventually transported to the top of the transport plate 106. The tilting design of the drum 105, combined with centrifugal force, realizes the automatic rising and initial separation of the object to be inspected, reduces manual intervention, and improves feeding efficiency. As the drum 105 continues to rotate, the transport plate 106 guides the object to be inspected into the discharge rack 103 to prepare for subsequent transportation. The transport plate 106, as a transition structure, ensures the smooth transfer of materials from the drum 105 to the conveyor belt 204, avoiding material falling or blockage.

[0046] The servo motor 201 drives the conveyor belt 204 to rotate via the drive roller 202. The limit roller 203 limits the conveyor belt 204 to ensure its stable operation. The force roller 205 supports the central position of the conveyor belt 204 and is linked with the connecting rod 301 through the drive plate 207. The high-precision control of the servo motor 201 ensures the uniform speed movement of the conveyor belt 204. The cooperation between the limit roller 203 and the force roller 205 improves the stability and durability of the conveyor belt 204. As the conveyor belt 204 is driven, the force roller 205 rotates passively, and the drive plate 207 rotates accordingly. The power is transmitted to the drive gear 302 through the connecting rod 301. The linkage design between the rotation of the force roller 205 and the drive plate 207 converts the motion of the conveyor belt 204 into the reciprocating motion of the drive gear 302, realizing the efficient conversion of power transmission.

[0047] Driven by the connecting rod 301, the drive gear 302 reciprocates along the limiting frame 303. Its top meshes with the top rack 304, and its bottom meshes with the bottom rack 305, forming a bidirectional linkage. The reciprocating motion of the drive gear 302 is transmitted through the rack, realizing the synchronous motion of the top rack 304 and the bottom rack 305, providing a power basis for subsequent pitch adjustment. The bottom rack 305 has a drive rack 306 fixed inside. When the drive gear 302 slides to the bottom of the force rod 401, the drive rack 306 meshes with the force gear 402, driving the force rod 401 to rotate. The meshing design of the drive rack 306 and the force gear 402 converts the reciprocating motion of the drive gear 302 into the rotational motion of the force rod 401, providing a power source for subsequent pitch adjustment.

[0048] In the initial state, the first baffle 404 contacts the first object to be inspected, keeping it stationary. When the force rod 401 rotates, the first adjusting gear 403 at the top drives the first baffle 404 to release the contact, and the object to be inspected is transported to the bottom of the inspection platform 107 by the conveyor belt 204. At the same time, the first adjusting gear 403 meshes with the second adjusting gear 405, driving the second baffle 406 to contact the subsequent objects to be inspected, ensuring uniform material spacing. The alternating action of the first baffle 404 and the second baffle 406 realizes automatic adjustment of material spacing, avoiding material accumulation or collision, and improving inspection accuracy. The reverse meshing design of the first adjusting gear 403 and the second adjusting gear 405 ensures that the actions of the first baffle 404 and the second baffle 406 are synchronized but opposite in direction, forming an efficient spacing adjustment mechanism. The gear meshing design ensures the accuracy and reliability of spacing adjustment, and the reverse adjustment mechanism makes the material spacing uniform and consistent, providing stable conditions for subsequent visual inspection.

[0049] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A high-precision visual inspection platform for centrifuge components, comprising a centrifuge assembly (1), the centrifuge assembly (1) comprising a support frame (101), a mounting box (102) fixedly connected to the top of the support frame (101), a discharge rack (103) fixedly connected to the outer surface of the mounting box (102), a drive motor (104) fixedly connected to the bottom of the mounting box (102), a drum (105) fixedly connected to the output end of the drive motor (104), a transport plate (106) fixedly connected to the outer surface of the drum (105), and an inspection platform (107) fixedly connected to the top of the discharge rack (103), characterized in that, Also includes: The transport assembly (2) includes a drive roller (202), a limit roller (203) and a force roller (205) rotatably mounted inside the discharge rack (103). The outer surfaces of the drive roller (202) and the limit roller (203) are fitted with a transport belt (204). The outer surface of the discharge rack (103) is fixedly connected with a mounting plate (206). The reciprocating assembly (3) includes a drive gear (302) slidably mounted on the outer surface of the discharge rack (103), and a bottom rack (305) slidably mounted on the outer surface of the discharge rack (103) is provided at the bottom of the drive gear (302). The spacing adjustment component (4) includes a first baffle (404) rotatably mounted on the top of the mounting plate (206), and a second baffle (406) rotatably mounted on the top of the mounting plate (206) is provided on one side of the first baffle (404).

2. The high-precision visual inspection platform for centrifuge components as described in claim 1, characterized in that: A servo motor (201) is fixedly connected to the outer surface of the discharge rack (103). The output end of the servo motor (201) passes through the discharge rack (103) and is fixedly connected to a drive roller (202). A conveyor belt (204) is sleeved on the outer surface of the drive roller (202).

3. The high-precision visual inspection platform for centrifuge components as described in claim 2, characterized in that: The side of the conveyor belt (204) away from the drive roller (202) is sleeved on the outer surface of the limiting roller (203), and the center of the conveyor belt (204) is sleeved on the outer surface of the force roller (205). The outer surface of the force roller (205) is fixedly connected to the drive plate (207).

4. The high-precision visual inspection platform for centrifuge components as described in claim 3, characterized in that: A connecting rod (301) is rotatably mounted on the outer surface of the drive plate (207). A drive gear (302) is rotatably mounted on the side of the connecting rod (301) away from the drive plate (207). A limit frame (303) is fixedly connected to the outer surface of the discharge rack (103). The drive gear (302) is slidably mounted inside the limit frame (303).

5. The high-precision visual inspection platform for centrifuge components as described in claim 4, characterized in that: The top of the drive gear (302) is provided with a top rack (304) that is slidably mounted on the outer surface of the discharge rack (103). The top rack (304) meshes with the drive gear (302). The bottom of the drive gear (302) is provided with a bottom rack (305) that is slidably mounted on the outer surface of the discharge rack (103). The inner wall of the bottom rack (305) is fixedly connected to a drive rack (306).

6. The high-precision visual inspection platform for centrifuge components as described in claim 1, characterized in that: A force-bearing rod (401) is rotatably mounted inside the mounting plate (206). A force-bearing gear (402) is fixedly connected to the bottom of the outer surface of the force-bearing rod (401). The force-bearing gear (402) meshes with the drive rack (306).

7. The high-precision visual inspection platform for centrifuge components as described in claim 6, characterized in that: A first adjusting gear (403) is fixedly connected to the top of the force-bearing rod (401), and a first baffle (404) is fixedly connected to the top of the first adjusting gear (403). A second adjusting gear (405) is rotatably mounted on the top of the mounting plate (206) on one side of the force-bearing gear (402). The second adjusting gear (405) meshes with the first adjusting gear (403), and a second baffle (406) is fixedly connected to the top of the second adjusting gear (405).

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