Wire splitter and high current connector

By designing a tapered channel in the splitter frame, the problem of messy power supply harnesses in high-current connectors was solved, achieving orderly arrangement and precise connection of the core wires.

CN224472867UActive Publication Date: 2026-07-07BIZLINK ELECTRONICS XIAMEN

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BIZLINK ELECTRONICS XIAMEN
Filing Date
2025-04-30
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

In existing high-current connectors, the power supply harnesses are delivered to the assembly station in a disorganized manner, making the assembly process complex and difficult.

Method used

Design a wire splitter frame, including a wire splitter plate and a tapered channel formed by several baffles, for organizing and guiding the core wires so that they are arranged in a specific direction to facilitate docking with head and tail connectors.

Benefits of technology

This achieves an orderly arrangement of the core wires, simplifies the assembly process, and improves the accuracy of connector mating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a distribution frame, including the distribution board, one flat surface of distribution board is provided with a plurality of first baffle, and the first passageway is formed between adjacent first baffle and the distribution board, wherein the width of one end of at least one first passageway is greater than the width of the other end. The utility model discloses a plurality of first passageway of tapering, can be scattered and disordered in the large -current connector core line and is placed in the order and according to the specific direction, makes the order of core line, direction no longer is disorderly, so that with the head connector or tail connector carries out accurate butt joint.
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Description

Technical Field

[0001] This utility model belongs to the field of high current connector technology, and specifically refers to a splitter frame and a high current connector. Background Technology

[0002] High-current connectors, as the foundation of industrial power transmission, are of paramount importance. Proper selection and scientific design of high-current connectors can ensure the efficient, safe, and stable operation of power systems. High-current connectors generally consist of head and tail connectors at both ends and a power supply harness in the middle, which typically contains one or more thick-core wires to meet the requirements of high-current transmission.

[0003] When the power supply harness in the middle of a high-current connector contains multiple core wires, there are specific requirements for the connection position of the core wires and the head / tail connectors. However, the power supply harness is often disorganized after being delivered to the assembly station during the assembly process, which makes the overall connection process complicated and difficult. Utility Model Content

[0004] The main purpose of this utility model is to provide a cable management frame and a high-current connector to solve the problems existing in the prior art, for cable management, and to facilitate the assembly process with the head and tail connectors.

[0005] To achieve the above objectives, the solution of this utility model is:

[0006] A cable splitter includes a cable splitter plate, wherein a plurality of first baffles are provided on a flat surface of the cable splitter plate, and a first channel is formed between adjacent first baffles and the cable splitter plate, wherein at least one of the first channels has a width at one end that is greater than the width at the other end.

[0007] The other flat surface of the splitter plate is provided with a number of second baffles, and a second channel is formed between adjacent second baffles and the splitter plate.

[0008] The second baffles are all straight walls, and each straight wall is parallel to the others; the first baffles each include a curved wall.

[0009] The number of the first channel is less than the number of the second channel.

[0010] The first channel is designed to have three channels, and the second channel is designed to have four channels, with the left and right first channels symmetrically arranged on both sides of the middle first channel.

[0011] The first channel in the middle has a gradually narrowing shape, and the first walls on both sides of the two first channels move closer to the first channel in the middle.

[0012] The entrance width of the first channel located in the middle is twice or more than its exit width. The two first channels on the left and right are successively narrow, wide, and narrow, and the entrance width of the two first channels on the left and right are between 0.8 and 1.2 times their exit widths, respectively. The second channel is in the shape of a uniform rectangular channel.

[0013] The height of the splitter frame is set to 16~33mm.

[0014] The sidewall height of the first channel is set to 7~13mm.

[0015] A high-current connector includes the aforementioned splitter frame, a head connector, a tail connector, and a cable connecting the head connector and the tail connector; the cable includes a plurality of core wires, each core wire being embedded in the splitter frame in a corresponding manner.

[0016] After adopting the above technical solution, the present invention has the following technical effects:

[0017] This invention, by designing several tapered first channels, can organize and arrange the scattered and disordered core wires in a high-current connector in a specific direction, so that the order and direction of the core wires are no longer messy, so as to make precise docking with the head connector or tail connector. Attached Figure Description

[0018] Figure 1 The three-dimensional distribution frame of this utility model is a specific embodiment. Figure 1 .

[0019] Figure 2 The three-dimensional distribution frame of this utility model is a specific embodiment. Figure 2 .

[0020] Figure 3 This is a perspective view of the usage state of a specific embodiment of the present utility model.

[0021] Figure 4 This is a front view of the usage state of a specific embodiment of this utility model.

[0022] Figure 5 This is a rear view showing the usage state of a specific embodiment of the present utility model.

[0023] Explanation of icon numbers:

[0024] 1-Distributor board; 2-First channel; 3-Second channel; 4-First baffle; 5-Second baffle; a-Core wire. Detailed Implementation

[0025] To further explain the technical solution of this utility model, the following detailed description is provided through specific embodiments.

[0026] refer to Figure 1-5 As shown, this utility model discloses a cable divider, including a cable divider plate 1. A plurality of first baffles 4 are provided on one flat surface of the cable divider plate 1. A first channel 2 is formed between adjacent first baffles 4 and the cable divider plate 1, wherein at least one end of the first channel 2 is wider than the other end.

[0027] Through the above solution, this utility model, by designing several tapered first channels 2, can organize and arrange the dispersed and disordered core wires a in a high-current connector in a specific direction, so that the order and direction of the core wires a are no longer messy, so as to accurately connect with the head connector or tail connector.

[0028] The following shows a specific implementation of the above-mentioned splitter frame.

[0029] The other flat surface of the aforementioned dividing plate 1 is provided with a plurality of second baffles 5, and a second channel 3 is formed between adjacent second baffles 5 and the dividing plate 1; the second baffles 5 are all straight walls, and each straight wall is parallel to the other; the first baffles 4 are all curved walls.

[0030] Furthermore, the number of the first channel 2 is less than that of the second channel 3.

[0031] Secondly, the number of the first channel 2 is designed to be three, and the number of the second channel 3 is designed to be four, with the left and right first channels 2 symmetrically arranged on both sides of the middle first channel 2.

[0032] Furthermore, the first channel in the middle position has a gradually narrowing shape, and the first baffles on both sides of the left and right first channels move closer to the first channel in the middle position. In addition, the entrance width of the first channel in the middle position is twice or more than its exit width, and the left and right first channels are successively narrow, wide, and narrow, with the entrance width of the left and right first channels being between 0.8 and 1.2 times their exit widths, respectively; the second channel has the shape of a uniform rectangular channel.

[0033] Meanwhile, the height D1 of the aforementioned distribution frame is set to 16~33mm. In this embodiment, the sidewall height D2 of the aforementioned first channel 2 is set to 7~13mm.

[0034] In addition, this utility model also discloses a high-current connector, including the above-mentioned splitter frame, as well as a head connector, a tail connector, and a cable connecting the head connector and the tail connector; the cable includes a plurality of core wires a, which are embedded in the splitter frame one by one.

[0035] The above embodiments and figures are not intended to limit the product form and style of this utility model. Any appropriate changes or modifications made by those skilled in the art should be considered as not departing from the patent scope of this utility model.

Claims

1. A cable distribution frame, characterized in that: The device includes a splitter plate, one flat surface of which is provided with a plurality of first baffles, and a first channel is formed between adjacent first baffles and the splitter plate, wherein at least one end of the first channel is wider than the other end; another flat surface of the splitter plate is provided with a plurality of second baffles, and a second channel is formed between adjacent second baffles and the splitter plate; each of the first baffles includes a curved wall.

2. The cable distribution frame as described in claim 1, characterized in that: The second baffle is a straight wall, and each straight wall is parallel to the other.

3. The cable distribution frame as described in claim 2, characterized in that: The number of the first channel is less than the number of the second channel.

4. The cable distribution frame as described in claim 3, characterized in that: The first channel is designed to have three channels, and the second channel is designed to have four channels, with the left and right first channels symmetrically arranged on both sides of the middle first channel.

5. The cable distribution frame as described in claim 4, characterized in that: The first channel in the middle has a gradually narrowing shape, and the first walls on both sides of the two first channels move closer to the first channel in the middle.

6. The cable distribution frame as described in claim 5, characterized in that: The entrance width of the first channel located in the middle is twice or more than its exit width. The two first channels on the left and right are successively narrow, wide, and narrow, and the entrance width of the two first channels on the left and right are between 0.8 and 1.2 times their exit widths, respectively. The second channel is in the shape of a uniform rectangular channel.

7. The cable distribution frame as described in claim 2, characterized in that: The height of the splitter is set to 16~33mm.

8. The cable distribution frame as described in claim 7, characterized in that: The sidewall height of the first channel is set to 7~13mm.

9. A high-current connector, comprising a splitter frame as described in any one of claims 1 to 8, characterized in that: It also includes a head connector, a tail connector, and a cable connecting the head connector and the tail connector; the cable includes a plurality of core wires, which are embedded in the splitter frame one by one.