A galvanized steel wire pre-plating surface cleaning device
By introducing a servo motor and gear system into the galvanized steel wire cleaning device, which rotates for cleaning, and combining it with a fine screen plate and water spray cleaning, the problem of low cleaning efficiency of existing devices is solved, and a highly efficient cleaning effect is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU QINGHAN METAL PRODUCTS CO LTD
- Filing Date
- 2025-07-31
- Publication Date
- 2026-07-10
AI Technical Summary
Existing galvanized steel wire cleaning equipment cannot achieve rotary cleaning, resulting in low cleaning efficiency and failing to meet the needs of high-efficiency production.
A cleaning device comprising a servo motor, a rotating shaft, and a gear system was designed to enable the galvanized steel wire to rotate and be cleaned during the cleaning process. Impurities are blocked by a fine sieve plate, and the cleaning efficiency is improved by combining a pneumatic cylinder and a water spraying method with a cleaning block.
It achieves comprehensive rotary cleaning of the galvanized steel wire surface, improves cleaning efficiency, avoids clogging by impurities, and meets the needs of high-efficiency production.
Smart Images

Figure CN224475383U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of galvanized wire processing technology, specifically a device for cleaning the surface of galvanized steel wire before plating. Background Technology
[0002] Galvanized wire is made from high-quality low-carbon steel wire rod. It is produced by drawing, pickling and rust removal, high-temperature annealing, and hot-dip galvanizing. Galvanized wire is divided into hot-dip galvanized wire and cold-dip galvanized wire (electro-galvanized wire).
[0003] Currently, operators frequently use cleaning devices when processing galvanized steel wire before galvanizing. While existing cleaning devices on the market possess basic clamping and fixing functions, and can use soft brushes within the cleaning block to clean the outer surface of the galvanized steel wire, their drawbacks are becoming increasingly apparent in practical applications. These devices cannot allow the galvanized steel wire to rotate during the cleaning process, forcing the cleaning block to rely solely on the soft brushes to perform a horizontal cleaning motion on the wire's outer surface. This simplistic cleaning method fails to comprehensively cover all parts of the wire's surface, resulting in low cleaning efficiency and failing to meet the demands of high-efficiency production. Therefore, improvements are needed. Utility Model Content
[0004] The purpose of this invention is to address the above problems by providing a pre-plating surface cleaning device for galvanized steel wire, which has the advantage of rotary cleaning.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a pre-plating surface cleaning device for galvanized steel wire, comprising a housing, a servo motor fixedly mounted on the bottom left side of the housing, a rotating shaft fixedly sleeved on the other end of the output shaft of the servo motor, a medium-sized gear fixedly sleeved on the outer surface of the rotating shaft, a large-sized gear movably connected to the top left side of the housing, the right end of the large-sized gear extending into the interior of the left side of the housing and movably connected to the interior of the housing, the outer surface of the large-sized gear meshing with the outer surface of the medium-sized gear, and a fixed connection at the rear left side of the large-sized gear. There is a first clamping block, and a second clamping block is movably connected to the front of the first clamping block. The right end of the second clamping block extends into the interior of the large gear and is movably connected to the interior of the large gear. A rectangular block is fixedly connected to the front left side of the large gear. A pull block is fixedly connected to the front of the second clamping block. The front of the pull block passes through the rectangular block and extends to the outside of the front of the rectangular block, and its outer surface is movably connected to the interior of the rectangular block. A spring is movably sleeved on the outer surface of the pull block. One end of the spring is fixedly connected to the front of the second clamping block, and the other end of the spring is fixedly connected to the back of the rectangular block.
[0006] As a preferred embodiment of this utility model, a fine sieve plate is movably installed in the inner cavity of the box body. The left and right ends of the fine sieve plate extend into the interior of the left and right sides of the box body and are movably connected to the interior of the box body. The front side of the fine sieve plate extends into the interior of the front side of the box body.
[0007] As a preferred embodiment of this utility model, a valve is fixedly installed inside the bottom end of the box, and the bottom end of the valve passes through the box and extends to the outside of the bottom end of the box.
[0008] As a preferred embodiment of this utility model, table legs are fixedly installed at the four corners of the bottom of the box, and the number of table legs is four, with the four table legs having the same size.
[0009] As a preferred embodiment of this utility model, a drive motor is fixedly installed at the top of the back of the box, and a rotating shaft is fixedly sleeved at the other end of the output shaft of the drive motor. A long rod is fixedly sleeved on the outer surface of the rotating shaft, and a movable rod is hinged to the other end of the long rod. A long block is hinged to the other end of the movable rod. The other end of the long block extends into the interior of the back of the box and is movably connected to the interior of the back of the box. The other end of the long block is fixedly connected to the back of the fine sieve plate.
[0010] As a preferred embodiment of this utility model, a pneumatic cylinder is fixedly installed at the top right side of the box body, a connecting block is fixedly connected to the left end of the pneumatic cylinder, a water inlet is fixedly installed inside the connecting block, the top end of the water inlet passes through the connecting block and extends to the outside of the top end of the connecting block, and the bottom end of the water inlet passes through the box body and the movable block in sequence and extends into the inside of the box body and is fixedly connected to a cleaning block.
[0011] As a preferred embodiment of this utility model, a movable block is fixedly sleeved at the bottom end of the water inlet, and the top end of the movable block is movably connected to the top end of the inner surface of the tank.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This utility model, by setting up a servo motor, a rotating shaft, a medium gear, and a large gear, allows the operator to start the servo motor, which will cause the rotating shaft to drive the medium gear to rotate. This causes the outer surface of the medium gear to mesh with the outer surface of the large gear, which in turn causes the large gear to drive the galvanized steel wire, which is clamped and fixed between the first clamping block and the second clamping block, to rotate. This achieves the rotational cleaning function of the outer surface of the galvanized steel wire, thereby improving the cleaning efficiency.
[0014] 2. This utility model, by setting up a drive motor, a rotating shaft, a long rod, a movable rod, and a long block, allows the operator to start the drive motor, which will cause the rotating shaft and the long rod to rotate. This will cause the movable rod to push the long block and the fine screen plate forward, so that the fine screen plate extends outward from the inside of the box. At this time, the operator can clean and collect the impurities blocked at the top of the fine screen plate, thus avoiding the problem that when there are too many impurities, they cannot be completely discharged from the inside of the valve. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a cross-sectional view of the front of the present invention;
[0017] Figure 3 This is a cross-sectional view of the side of the present invention;
[0018] Figure 4 This is a cross-sectional view of the top of the present invention;
[0019] Figure 5 This is a cross-sectional view of the side of the large gear of this utility model;
[0020] Figure 6 This is a cross-sectional view of the top of the fine sieve plate of this utility model;
[0021] Figure 7 for Figure 4 A magnified schematic diagram of the structure at point A in the middle.
[0022] In the diagram: 1. Box body; 2. Servo motor; 3. Rotating shaft; 4. Medium gear; 5. Large gear; 6. First clamping block; 7. Second clamping block; 8. Rectangular block; 9. Pulling block; 10. Spring; 11. Fine sieve plate; 12. Valve; 13. Table leg; 14. Drive motor; 15. Rotating shaft; 16. Long rod; 17. Movable rod; 18. Long block; 19. Pneumatic cylinder; 20. Connecting block; 21. Water inlet; 22. Cleaning block; 23. Movable block. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] like Figures 1 to 7As shown, this utility model provides a pre-plating surface cleaning device for galvanized steel wire, including a housing 1. A servo motor 2 is fixedly installed at the bottom left side of the housing 1. A rotating shaft 3 is fixedly sleeved at the other end of the output shaft of the servo motor 2. A medium-sized gear 4 is fixedly sleeved on the outer surface of the rotating shaft 3. A large-sized gear 5 is movably connected to the top left side of the housing 1. The right end of the large-sized gear 5 extends into the interior of the left side of the housing 1 and is movably connected to the interior of the housing 1. The outer surface of the large-sized gear 5 meshes with the outer surface of the medium-sized gear 4. A first clamping block 6 is fixedly connected to the rear left side of the large-sized gear 5. The front of the clamping block 6 is movably connected to the second clamping block 7. The right end of the second clamping block 7 extends into the interior of the large gear 5 and is movably connected to the interior of the large gear 5. A rectangular block 8 is fixedly connected to the front left side of the large gear 5. A pull block 9 is fixedly connected to the front of the second clamping block 7. The front of the pull block 9 passes through the rectangular block 8 and extends to the outside of the front of the rectangular block 8, and its outer surface is movably connected to the interior of the rectangular block 8. A spring 10 is movably sleeved on the outer surface of the pull block 9. One end of the spring 10 is fixedly connected to the front of the second clamping block 7, and the other end of the spring 10 is fixedly connected to the back of the rectangular block 8.
[0025] When the operator starts the servo motor 2, the rotating shaft 3 and the medium gear 4 will rotate, causing the outer surface of the medium gear 4 to mesh with the outer surface of the large gear 5. This, in turn, causes the large gear 5 to drive the galvanized wire between the first clamping block 6 and the second clamping block 7 to rotate, thereby improving the cleaning efficiency of the galvanized wire surface.
[0026] The inner cavity of the box 1 is movably installed with a fine sieve plate 11. The left and right ends of the fine sieve plate 11 extend into the interior of the left and right sides of the box 1 and are movably connected to the interior of the box 1. The front of the fine sieve plate 11 extends into the interior of the front of the box 1.
[0027] Due to the design of the fine screen plate 11, impurities in the wastewater can be blocked.
[0028] A valve 12 is fixedly installed inside the bottom of the box 1, and the bottom end of the valve 12 passes through the box 1 and extends to the outside of the bottom of the box 1.
[0029] When the operator opens valve 12, the wastewater inside tank 1 will be discharged outwards.
[0030] Table legs 13 are fixedly installed at the four corners of the bottom of the box 1. There are four table legs 13, and the four table legs 13 are the same size.
[0031] The design of the four table legs 13 provides excellent support for the entire box 1.
[0032] Among them, a drive motor 14 is fixedly installed at the top of the back of the box 1. A rotating shaft 15 is fixedly sleeved at the other end of the output shaft of the drive motor 14. A long rod 16 is fixedly sleeved on the outer surface of the rotating shaft 15. A movable rod 17 is hinged to the other end of the long rod 16. A long block 18 is hinged to the other end of the movable rod 17. The other end of the long block 18 extends into the interior of the back of the box 1 and is movably connected to the interior of the back of the box 1. The other end of the long block 18 is fixedly connected to the back of the fine sieve plate 11.
[0033] When the operator starts the drive motor 14, the rotating shaft 15 and the long rod 16 will rotate.
[0034] Among them, a pneumatic cylinder 19 is fixedly installed on the top right side of the housing 1. A connecting block 20 is fixedly connected to the left end of the pneumatic cylinder 19. A water inlet 21 is fixedly installed inside the connecting block 20. The top end of the water inlet 21 passes through the connecting block 20 and extends to the outside of the top end of the connecting block 20. The bottom end of the water inlet 21 passes through the housing 1 and the movable block 23 in sequence and extends into the interior of the housing 1 and is fixedly connected to a cleaning block 22.
[0035] The design of the inlet 21 allows operators to securely connect the water delivery hose to the top of the inlet 21.
[0036] Among them, the bottom end of the water inlet 21 is fixedly sleeved with a movable block 23, and the top end of the movable block 23 is movably connected to the top end of the inner surface of the tank 1.
[0037] Due to the design of the movable block 23, the inlet 21 is effectively limited.
[0038] Working principle and usage process of this utility model:
[0039] First, the operator pulls the lever 9, causing the second clamping block 7 to move forward. At this time, the spring 10 is compressed. Then, the galvanized steel wire is inserted between the first clamping block 6 and the second clamping block 7 into the interior of the housing 1, and then extends out from the inside of the right side of the housing 1. The operator then releases the lever 9. Due to the restoring effect of the spring 10, the second clamping block 7 moves backward, thus clamping and fixing the galvanized steel wire. Simultaneously, the operator connects and fixes the water supply hose to the top of the water inlet 21, allowing water to spray from the inner surface of the cleaning block 22 onto the outer surface of the galvanized steel wire through the water inlet 21. The operator then... The operation of the pneumatic cylinder 19 and the servo motor 2 causes the connecting block 20 to reciprocate left and right, which in turn allows the soft brush on the inner surface of the cleaning block 22 to clean the outer surface of the galvanized steel wire. The operation of the servo motor 2 causes the rotating shaft 3 and the medium gear 4 to rotate, which causes the outer surface of the medium gear 4 to mesh with the outer surface of the large gear 5. This causes the large gear 5 to drive the galvanized steel wire between the first clamping block 6 and the second clamping block 7 to rotate, thereby improving the cleaning efficiency. At this time, the impurities on the surface of the galvanized steel wire will be blocked by the fine screen plate 11, and the wastewater will flow into the bottom of the inner cavity of the box 1.
[0040] Finally, the operator opens valve 12, which will discharge the wastewater inside the tank 1. At this time, the operator runs drive motor 14, which causes rotating shaft 15 and long rod 16 to rotate. This causes moving rod 17 to push long block 18 and fine screen plate 11 forward, so that fine screen plate 11 extends outward from inside the tank 1, thereby cleaning the impurities at the top of the tank 1.
[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A pre-plating surface cleaning device for galvanized steel wire, comprising a housing (1), characterized in that: A servo motor (2) is fixedly installed at the bottom left side of the housing (1). A rotating shaft (3) is fixedly sleeved at the other end of the output shaft of the servo motor (2). A medium gear (4) is fixedly sleeved on the outer surface of the rotating shaft (3). A large gear (5) is movably connected to the top left side of the housing (1). The right end of the large gear (5) extends into the interior of the left side of the housing (1) and is movably connected to the interior of the housing (1). The outer surface of the large gear (5) meshes with the outer surface of the medium gear (4). A first clamping block (6) is fixedly connected to the rear left side of the large gear (5). A second clamping block (6) is movably connected to the front of the first clamping block (6). 7) The right end of the second clamping block (7) extends into the interior of the large gear (5) and is movably connected to the interior of the large gear (5). A rectangular block (8) is fixedly connected to the front left side of the large gear (5). A pull block (9) is fixedly connected to the front of the second clamping block (7). The front of the pull block (9) passes through the rectangular block (8) and extends to the outside of the front of the rectangular block (8), and its outer surface is movably connected to the interior of the rectangular block (8). A spring (10) is movably sleeved on the outer surface of the pull block (9). One end of the spring (10) is fixedly connected to the front of the second clamping block (7), and the other end of the spring (10) is fixedly connected to the back of the rectangular block (8).
2. The pre-plating surface cleaning device for galvanized steel wire according to claim 1, characterized in that: The inner cavity of the box (1) is movably installed with a fine sieve plate (11). The left and right ends of the fine sieve plate (11) extend to the interior of the left and right sides of the box (1) and are movably connected to the interior of the box (1). The front of the fine sieve plate (11) extends to the interior of the front of the box (1).
3. The pre-plating surface cleaning device for galvanized steel wire according to claim 1, characterized in that: A valve (12) is fixedly installed inside the bottom of the box (1), and the bottom end of the valve (12) passes through the box (1) and extends to the outside of the bottom of the box (1).
4. The pre-plating surface cleaning device for galvanized steel wire according to claim 1, characterized in that: Table legs (13) are fixedly installed at the four corners of the bottom of the box (1). There are four table legs (13), and the four table legs (13) are the same size.
5. The pre-plating surface cleaning device for galvanized steel wire according to claim 1, characterized in that: A drive motor (14) is fixedly installed at the top of the back of the box (1). A rotating shaft (15) is fixedly sleeved at the other end of the output shaft of the drive motor (14). A long rod (16) is fixedly sleeved on the outer surface of the rotating shaft (15). A movable rod (17) is hinged at the other end of the long rod (16). A long block (18) is hinged at the other end of the movable rod (17). The other end of the long block (18) extends into the interior of the back of the box (1) and is movably connected to the interior of the back of the box (1). The other end of the long block (18) is fixedly connected to the back of the fine sieve plate (11).
6. The pre-plating surface cleaning device for galvanized steel wire according to claim 1, characterized in that: A pneumatic cylinder (19) is fixedly installed at the top right side of the housing (1). A connecting block (20) is fixedly connected to the left end of the pneumatic cylinder (19). A water inlet (21) is fixedly installed inside the connecting block (20). The top end of the water inlet (21) passes through the connecting block (20) and extends to the outside of the top end of the connecting block (20). The bottom end of the water inlet (21) passes through the housing (1) and the movable block (23) in sequence and extends into the inside of the housing (1) and is fixedly connected to a cleaning block (22).
7. The pre-plating surface cleaning device for galvanized steel wire according to claim 6, characterized in that: The bottom end of the water inlet (21) is fixedly fitted with a movable block (23), and the top end of the movable block (23) is movably connected to the top end of the inner surface of the box (1).