A flushing apparatus for an engine housing

Abstract

The utility model belongs to the engine casing processing technical field especially is a kind of flushing equipment for engine casing. Including frame, washing tank, ultrasonic generator and booster pump are installed in frame, and the outlet end of booster pump is connected with high-pressure spray pipe, and the outer wall of washing tank is installed with ultrasonic transducer, and ultrasonic transducer and ultrasonic generator are electrically connected, and the top of frame is installed with lifting air cylinder, and the output end of lifting air cylinder is connected with fixed plate. The utility model places product on workpiece carrier and fixes, covers machine cover, and product is washed by high-pressure spray pipe, in the process, under the cooperation of first rotary cylinder and second rotary cylinder, the position of rotary swing product is rotated, so as to improve the washing range, avoid the appearance of cleaning dead angle, improve cleaning effect, and according to the surface condition of the product to be washed, ultrasonic cleaning and spray cleaning are organically combined, so as to increase the washing effect of product.

Description

Technical Field

[0001] This utility model relates to the field of engine housing processing technology, specifically to a washing device for engine housing. Background Technology

[0002] An engine is a machine that converts other forms of energy into mechanical energy. These include internal combustion engines (reciprocating piston engines), external combustion engines (Stirling engines, steam engines, etc.), jet engines, and electric motors. As is well known, the exterior of an engine consists of an engine housing and a cylinder head. During the machining of the engine housing, it is necessary to perform precision machining and drilling on the corresponding locations. After drilling, a lot of oil stains will remain on the surface, so the engine housing needs to be cleaned to remove dirt or burrs from the metal surface to facilitate subsequent shipping, packaging, and use.

[0003] During the manufacturing process of engine housings, most are transported using structures such as conveyor rollers. During transport, the housings pass through the cleaning area of ​​the equipment in the same position. However, since the surfaces of the housings are covered with oil, dust, and impurities, the equipment can only clean one side of the housing when it passes through the cleaning area in the same position, resulting in incomplete cleaning.

[0004] Therefore, we propose a flushing device for engine casings to solve the above problems. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a washing device for engine housings, which solves the problems mentioned in the background section.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0009] A flushing device for engine casing includes a frame, in which a cleaning tank, an ultrasonic generator, and a booster pump are installed. The outlet end of the booster pump is connected to a high-pressure spray pipe. An ultrasonic transducer is installed on the outer wall of the cleaning tank and is electrically connected to the ultrasonic generator. A lifting cylinder is installed on the top of the frame, and a fixing plate is connected to the output end of the lifting cylinder. A first rotary cylinder is installed on the fixing plate, and a connecting plate is installed on the turntable of the first rotary cylinder. A second rotary cylinder is installed on the connecting plate, and a workpiece carrier is installed on the turntable of the second rotary cylinder. A cover is hinged to the top of the frame.

[0010] Furthermore, an industrial control panel is embedded on the front side of the frame, and the ultrasonic generator and booster pump are both electrically connected to the industrial control panel.

[0011] Furthermore, a solenoid valve module is installed in the frame and is electrically connected to the industrial control panel. The lifting cylinder, the first rotary cylinder, and the second rotary cylinder are respectively connected to the solenoid valve module through hoses.

[0012] Furthermore, the inlet of the booster pump is connected to the cleaning tank via a pipe, and an inlet filter is installed at the top of the pipe.

[0013] Furthermore, the outlet end of the booster pump is connected to a regulating valve, and is connected to a high-pressure spray pipe through the regulating valve.

[0014] Furthermore, the high-pressure spray pipe extends outward from the top of the frame and is located on one side of the workpiece carrier.

[0015] Furthermore, the workpiece carrier is located inside the machine cover, and a transparent viewing window is embedded in the front side of the machine cover.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, the present invention provides a washing device for engine housing, which has the following advantages:

[0018] This invention involves placing the product on a workpiece carrier for fixation, covering it with a machine cover, and rinsing the product through a high-pressure spray pipe. During the process, the product's position is rotated and swung with the cooperation of the first and second rotary cylinders to increase the rinsing range, avoid cleaning dead corners, and improve the cleaning effect. At the same time, ultrasonic cleaning and spray cleaning are organically combined according to the surface condition of the product being cleaned, thereby increasing the washing effect on the product. Attached Figure Description

[0019] Figure 1 This is a cross-sectional view of the present invention;

[0020] Figure 2 This is a front view of the present invention;

[0021] Figure 3 This is a side view of the present invention.

[0022] In the diagram: 1. Frame; 2. Cleaning tank; 3. Ultrasonic generator; 4. Booster pump; 5. High-pressure spray pipe; 6. Ultrasonic transducer; 7. Lifting cylinder; 8. Fixing plate; 9. First rotary cylinder; 10. Connecting plate; 11. Second rotary cylinder; 12. Workpiece carrier; 13. Machine cover; 14. Control panel; 15. Solenoid valve module; 16. Water inlet filter; 17. Regulating valve; 18. Transparent window. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example

[0025] like Figures 1-3 As shown in the figure, an embodiment of the present invention provides a flushing device for an engine casing, including a frame 1. A cleaning tank 2, an ultrasonic generator 3, and a booster pump 4 are installed in the frame 1. The outlet end of the booster pump 4 is connected to a high-pressure spray pipe 5. An ultrasonic transducer 6 is installed on the outer wall of the cleaning tank 2, and the ultrasonic transducer 6 is electrically connected to the ultrasonic generator 3. A lifting cylinder 7 is installed on the top of the frame 1, and a fixing plate 8 is connected to the output end of the lifting cylinder 7. A first rotary cylinder 9 is installed on the fixing plate 8, and a connecting plate 10 is installed on the turntable of the first rotary cylinder 9. The machine is equipped with a second rotary cylinder 11, and a workpiece carrier 12 is mounted on the turntable of the second rotary cylinder 11. The product is placed on the workpiece carrier 12 and fixed. The machine cover 13 is then covered, and the product is rinsed through the high-pressure spray pipe 5. During the process, the position of the product is rotated and swung with the cooperation of the first rotary cylinder 9 and the second rotary cylinder 11 to increase the rinsing range, avoid cleaning dead corners, and improve the cleaning effect. At the same time, according to the surface condition of the product being cleaned, ultrasonic cleaning and spray cleaning are organically combined to increase the washing effect on the product. The top of the machine frame 1 is hinged to the machine cover 13.

[0026] like Figure 2As shown, in some embodiments, an industrial control panel 14 is embedded on the front side of the frame 1. The ultrasonic generator 3 and the booster pump 4 are both electrically connected to the industrial control panel 14. The industrial control panel 14 is a hardware device for controlling and monitoring industrial systems. It typically includes components such as switches, relays, and PLCs (programmable logic controllers) to realize real-time monitoring of equipment operating status and the issuance of control commands. The high-frequency oscillation signal emitted by the ultrasonic generator 3 is converted into high-frequency mechanical oscillation by a transducer and propagated into the cleaning solvent. When the ultrasonic waves propagate in the liquid, they generate alternating high-pressure and low-pressure zones. Vacuum bubbles (cavitation nuclei) are formed in the low-pressure zone. The bubbles collapse instantaneously in the high-pressure zone, releasing shock waves that peel off dirt from the workpiece surface. This process is accompanied by physical effects such as microjets and acoustic flow, which can penetrate into complex structures or blind holes to achieve efficient cleaning. The booster pump 4 is a type of pump that converts low-pressure fluid into high-pressure output through the principle of piston area difference.

[0027] like Figure 1 As shown, in some embodiments, a solenoid valve module 15 is installed in the frame 1, and the solenoid valve module 15 is electrically connected to the industrial control panel 14. The lifting cylinder 7, the first rotary cylinder 9, and the second rotary cylinder 11 are respectively connected to the solenoid valve module 15 through hoses. The solenoid valve module 15 is an automated basic component used to control fluids. It is an actuator that changes the gas flow direction by switching the valve core position to control the cylinder movement direction.

[0028] like Figure 1 As shown, in some embodiments, the inlet end of the booster pump 4 is connected to the cleaning tank 2 through a pipe, and a water inlet filter 16 is installed at the top of the pipe. The water inlet filter 16 is used to filter out particulate impurities in the cleaning solvent, such as mud, rust, suspended matter, etc.

[0029] like Figure 1 As shown, in some embodiments, the outlet end of the booster pump 4 is connected to a regulating valve 17, and is connected to the high-pressure spray pipe 5 through the regulating valve 17. The main function of the regulating valve 17 is to control the flow rate of the medium in the pipeline by changing the valve opening, thereby realizing the adjustment of process parameters.

[0030] like Figure 1 As shown, in some embodiments, the high-pressure spray pipe 5 extends outward from the top of the frame 1 and is located on one side of the workpiece carrier 12. The high-pressure spray pipe 5 is a device that disperses and homogenizes liquid or gas through nozzles or other structures by means of high-speed spraying, dispersion, atomization, etc., when the liquid or gas flows in the pipe, thereby achieving certain mixing, cooling, washing and other effects.

[0031] like Figure 1As shown, in some embodiments, the workpiece carrier 12 is located inside the machine cover 13, and a transparent window 18 is embedded in the front side of the machine cover 13. The workpiece carrier 12 mainly supports and fixes the workpiece in the production process, ensuring the stability and safety of the product in each stage of the production process. The transparent window 18 is mainly used to observe the situation inside the machine cover 13. Through it, the operator can understand the status of the workpiece in the cleaning process in real time.

[0032] During use, the product is placed on the workpiece carrier 12 and fixed, and the machine cover 13 is placed on top. The product is then rinsed through the high-pressure spray pipe 5. During the process, with the cooperation of the first rotary cylinder 9 and the second rotary cylinder 11 (the first rotary cylinder 9 rotates radially back and forth at a certain angle, and the second rotary cylinder 11 rotates circumferentially), the position of the product is rotated and swung to increase the rinsing range, avoid cleaning dead corners, and improve the cleaning effect. At the same time, according to the surface condition of the product being cleaned, ultrasonic cleaning and spray cleaning are organically combined (before and after spray cleaning, the workpiece carrier 12 is lowered by the lifting cylinder 7 to be immersed in the cleaning tank 2 for ultrasonic cleaning), thereby increasing the washing effect on the product.

[0033] In summary, the product is placed on the workpiece carrier 12 and fixed, and the machine cover 13 is placed on top. The product is then rinsed through the high-pressure spray pipe 5. During the process, the product position is rotated and swung with the cooperation of the first rotary cylinder 9 and the second rotary cylinder 11 to increase the rinsing range, avoid cleaning dead corners, and improve the cleaning effect. At the same time, ultrasonic cleaning and spray cleaning are organically combined according to the surface condition of the product being cleaned, thereby increasing the washing effect on the product.

[0034] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A flushing device for engine casing, comprising a frame (1), characterized in that: The frame (1) is equipped with a cleaning tank (2), an ultrasonic generator (3) and a booster pump (4), and the outlet end of the booster pump (4) is connected to a high-pressure spray pipe (5). An ultrasonic transducer (6) is installed on the outer wall of the cleaning tank (2), and the ultrasonic transducer (6) is electrically connected to the ultrasonic generator (3). A lifting cylinder (7) is installed on the top of the frame (1), and a fixed plate (8) is connected to the output end of the lifting cylinder (7). A first rotary cylinder (9) is installed on the fixed plate (8), and a connecting plate (10) is installed on the turntable of the first rotary cylinder (9). A second rotary cylinder (11) is installed on the connecting plate (10), and a workpiece carrier (12) is installed on the turntable of the second rotary cylinder (11). A cover (13) is hinged to the top of the frame (1).

2. The flushing device for engine housing according to claim 1, characterized in that: The front side of the frame (1) is fitted with an industrial control panel (14), and the ultrasonic generator (3) and the booster pump (4) are both electrically connected to the industrial control panel (14).

3. The flushing device for engine housing according to claim 2, characterized in that: The frame (1) is equipped with a solenoid valve module (15), and the solenoid valve module (15) is electrically connected to the industrial control panel (14). The lifting cylinder (7), the first rotary cylinder (9) and the second rotary cylinder (11) are respectively connected to the solenoid valve module (15) through hoses.

4. The flushing device for engine housing according to claim 1, characterized in that: The inlet of the booster pump (4) is connected to the cleaning tank (2) through a pipe, and a water inlet filter (16) is installed at the top of the pipe.

5. The flushing device for engine housing according to claim 1, characterized in that: The outlet end of the booster pump (4) is connected to a regulating valve (17), and is connected to the high-pressure spray pipe (5) through the regulating valve (17).

6. The flushing device for engine housing according to claim 1, characterized in that: The high-pressure spray pipe (5) extends outward from the top of the frame (1) and is located on one side of the workpiece carrier (12).

7. The flushing device for engine housing according to claim 1, characterized in that: The workpiece carrier (12) is located inside the machine cover (13), and a transparent viewing window (18) is fitted on the front side of the machine cover (13).

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