A galvanized steel wire rope straightening device

By introducing components such as servo motors and pneumatic cylinders into the galvanized steel wire rope straightening device, the positioning and guidance of galvanized steel wire ropes of different sizes can be achieved, solving the problem that existing devices cannot adapt to different sizes, expanding the application range and improving the ease of operation.

CN224475537UActive Publication Date: 2026-07-10JIANGSU QINGHAN METAL PRODUCTS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU QINGHAN METAL PRODUCTS CO LTD
Filing Date
2025-07-31
Publication Date
2026-07-10

AI Technical Summary

Technical Problem

Existing galvanized steel wire rope straightening devices cannot position and guide galvanized steel wire ropes of different sizes, which limits their application range and causes inconvenience to operators.

Method used

A galvanized steel wire rope straightening device was designed, comprising components such as a servo motor, a rotating shaft, a hollow block, a round shaft, a movable plate, and a pneumatic cylinder. The servo motor drives the rotating shaft to position the movable plate and the movable shaft. The pneumatic cylinder controls the straightening roller to fit against the surface of the galvanized steel wire rope. The drive motor drives the guide roller to guide the rope, thereby achieving the positioning and guidance of galvanized steel wire ropes of different sizes.

Benefits of technology

This expands the application range of the straightening device, enabling it to adapt to galvanized steel wire ropes of different sizes, and improving the convenience and efficiency of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model belongs to the field of galvanized steel wire processing technology and discloses a galvanized steel wire rope straightening device, including a worktable. A long block is fixedly connected to the left side of the top of the worktable, and a movable plate is movably connected to the top of the long block. Movable shafts are movably installed in the front-back direction on the inner surface of the long block and the movable plate. The number of movable shafts is four, and the outer surfaces of the four movable shafts extend to the outside of the inner surfaces of the long block and the movable plate, respectively. This utility model, by setting up a servo motor, a rotating shaft, a hollow block, and a round shaft, allows the operator to start the servo motor, which causes the rotating shaft to drive the hollow block to rotate. This causes the inner surface of the hollow block to squeeze and push the outer surface of the round shaft, thereby causing the round shaft to drive the movable plate to move downward. This allows the movable plate, the long block, and the four movable shafts to perform positioning operations on galvanized steel wire ropes of different sizes, thus increasing the application range of this straightening device.
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Description

Technical Field

[0001] This utility model belongs to the field of galvanized steel wire processing technology, specifically a galvanized steel wire rope straightening device. Background Technology

[0002] Galvanized steel wire rope is made by twisting steel wires after hot-dip galvanizing or electro-galvanizing to form an anti-corrosion layer. It is widely used in lifting, transportation, fishing, construction and other scenarios that require load-bearing and rust resistance.

[0003] Currently, operators frequently need to use straightening devices during the processing of galvanized steel wire ropes. Although existing straightening devices can achieve the basic winding function of galvanized steel wire ropes, they have obvious limitations in practical applications. They cannot perform positioning operations on galvanized steel wire ropes of different sizes. This defect directly limits the application range of the device and also brings many inconveniences to operators. Therefore, it is necessary to improve it. Utility Model Content

[0004] The purpose of this invention is to address the above problems. This invention provides a galvanized steel wire rope straightening device, which has the advantage of wide application range.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a galvanized steel wire rope straightening device, comprising a workbench, a long block fixedly connected to the left side of the top of the workbench, a movable plate movably connected to the top of the long block, and four movable shafts movably installed in the front-rear direction on the inner surfaces of the long block and the movable plate, the outer surfaces of the four movable shafts extending to the outer surfaces of the inner surfaces of the long block and the movable plate, a connecting frame fixedly connected to the top of the workbench on the right side of the long block, a servo motor fixedly installed at the bottom of the front of the connecting frame, a rotating shaft fixedly sleeved at the other end of the output shaft of the servo motor, a hollow block fixedly connected to the other end of the rotating shaft, a round shaft movably connected inside the hollow block, and the back of the round shaft fixedly connected to the front of the movable plate.

[0006] As a preferred embodiment of this utility model, a guide rod is fixedly connected to the rear of the left side of the top of the workbench. The top of the guide rod passes through the movable plate and extends to the outside of the top of the movable plate, and its outer surface is movably connected to the inside of the movable plate.

[0007] As a preferred embodiment of this utility model, a first pneumatic cylinder is fixedly connected to the top of the connecting frame, the bottom end of the first pneumatic cylinder passes through the connecting frame and extends to the outside of the top of the inner surface of the connecting frame and is fixedly connected to a movable frame, and a first straightening roller is movably connected between the interiors of the movable frame.

[0008] As a preferred embodiment of this utility model, a second pneumatic cylinder is fixedly installed on the left side of the bottom end of the workbench. The top end of the second pneumatic cylinder passes through the workbench and extends to the outside of the bottom end of the inner surface of the workbench and is fixedly connected to a connecting frame. The front and rear ends of the connecting frame are movably connected to the front and rear ends of the inner surface of the connecting frame. A second straightening roller is movably connected between the interiors of the connecting frame.

[0009] As a preferred embodiment of this utility model, a drive motor is fixedly installed on the right side of the bottom end of the workbench, and a rotating shaft is fixedly sleeved on the other end of the output shaft of the drive motor. A long rod is fixedly sleeved on the outer surface of the rotating shaft, and movable rods are hinged to both ends of the long rod. A limiting block located inside the workbench is hinged to the other end of the movable rod, and the outer surface of the limiting block is movably connected to the interior of the workbench.

[0010] In a preferred embodiment of this invention, a rectangular block is fixedly connected to the top of the limiting block, and a guide roller is movably installed inside the rectangular block, with the outer surface of the guide roller extending to the outside of the rectangular block.

[0011] As a preferred embodiment of this utility model, table legs are fixedly connected to the four corners of the bottom of the workbench, and the number of table legs is four, with the four table legs having the same size.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model, by setting up a servo motor, a rotating shaft, a hollow block, and a round shaft, allows the operator to start the servo motor, which will cause the rotating shaft to rotate along with the hollow block. This causes the inner surface of the hollow block to press and push the outer surface of the round shaft, which in turn causes the round shaft to move the movable plate downwards. This allows the movable plate, the long block, and the four movable shafts to perform positioning operations on galvanized steel wire ropes of different sizes, thereby increasing the application range of this straightening device.

[0014] 2. This utility model, by setting up a drive motor, a rotating shaft, a long rod, and a movable rod, allows the operator to start the drive motor, which will cause the rotating shaft to rotate along with the long rod. This will cause the two movable rods to move towards each other through two limit blocks, thereby reducing the distance between the two guide rollers. This enables the guiding operation of galvanized steel wire ropes of different sizes, thus preventing the galvanized steel wire rope from bending again due to deviation. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a cross-sectional view of the front of the present invention;

[0017] Figure 3 This is a cross-sectional view of the side of the guide rod of this utility model;

[0018] Figure 4 This is a cross-sectional view of the side of the present invention;

[0019] Figure 5 This is a cross-sectional view of the side of the drive motor of this utility model;

[0020] Figure 6 This is a cross-sectional view of the bottom of the present invention.

[0021] In the diagram: 1. Workbench; 2. Long block; 3. Movable plate; 4. Movable shaft; 5. Servo motor; 6. Rotary shaft; 7. Hollow block; 8. Round shaft; 9. Guide rod; 10. Connecting frame; 11. No. 1 pneumatic cylinder; 12. Movable frame; 13. Connecting frame; 14. First straightening roller; 15. No. 2 pneumatic cylinder; 16. Drive motor; 17. Rotating shaft; 18. Long rod; 19. Movable rod; 20. Limiting block; 21. Rectangular block; 22. Guide roller; 23. Table leg; 24. Second straightening roller. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figures 1 to 6 As shown, this utility model provides a galvanized steel wire rope straightening device, including a workbench 1. A long block 2 is fixedly connected to the left side of the top of the workbench 1. A movable plate 3 is movably connected to the top of the long block 2. Movable shafts 4 are movably installed in the front-back direction on the inner surface of the long block 2 and the movable plate 3. There are four movable shafts 4. The outer surfaces of the four movable shafts 4 extend to the outer surface of the inner surface of the long block 2 and the movable plate 3, respectively. A connecting frame 10 located on the right side of the long block 2 is fixedly connected to the top of the workbench 1. A servo motor 5 is fixedly installed at the bottom of the front of the connecting frame 10. A rotating shaft 6 is fixedly sleeved at the other end of the output shaft of the servo motor 5. A hollow block 7 is fixedly connected to the other end of the rotating shaft 6. A round shaft 8 is movably connected inside the hollow block 7. The back of the round shaft 8 is fixedly connected to the front of the movable plate 3.

[0024] When the operator starts the servo motor 5, the rotating shaft 6 and the hollow block 7 will rotate. This will cause the inner surface of the hollow block 7 to squeeze and push the outer surface of the round shaft 8, which will cause the round shaft 8 to drive the movable plate 3 to move downward. This will enable the movable plate 3, the long block 2 and the four movable shafts 4 to perform positioning operations on galvanized steel wire ropes of different sizes.

[0025] Among them, a guide rod 9 is fixedly connected to the rear of the left side of the top of the workbench 1. The top of the guide rod 9 passes through the movable plate 3 and extends to the outside of the top of the movable plate 3, and its outer surface is movably connected to the inside of the movable plate 3.

[0026] Due to the design of the guide rod 9, the movement of the movable plate 3 can be effectively limited.

[0027] Among them, the top end of the connecting frame 10 is fixedly connected to a first pneumatic cylinder 11, the bottom end of the first pneumatic cylinder 11 passes through the connecting frame 10 and extends to the outside of the top end of the inner surface of the connecting frame 10 and is fixedly connected to a movable frame 12, and the interior of the movable frame 12 is movably connected to a first straightening roller 14.

[0028] When the operator operates the first pneumatic cylinder 11, the movable frame 12 will move downwards.

[0029] Among them, a second pneumatic cylinder 15 is fixedly installed on the left side of the bottom end of the workbench 1. The top of the second pneumatic cylinder 15 passes through the workbench 1 and extends to the outside of the bottom end of the inner surface of the workbench 1, and is fixedly connected to a connecting frame 13. The front and rear ends of the connecting frame 13 are movably connected to the front and rear ends of the inner surface of the connecting frame 10. A second straightening roller 24 is movably connected between the interior of the connecting frame 13.

[0030] When the operator operates the second pneumatic cylinder 15, the connecting frame 13 will move upward.

[0031] A drive motor 16 is fixedly installed on the right side of the bottom of the workbench 1. A rotating shaft 17 is fixedly sleeved on the other end of the output shaft of the drive motor 16. A long rod 18 is fixedly sleeved on the outer surface of the rotating shaft 17. Movable rods 19 are hinged to both ends of the long rod 18. A limiting block 20 located inside the workbench 1 is hinged to the other end of the movable rod 19. The outer surface of the limiting block 20 is movably connected to the inside of the workbench 1.

[0032] When the operator starts the drive motor 16, the rotating shaft 17 will rotate.

[0033] The top of the limiting block 20 is fixedly connected to a rectangular block 21, and a guide roller 22 is movably installed inside the rectangular block 21. The outer surface of the guide roller 22 extends to the outside of the rectangular block 21.

[0034] The design of the two rectangular blocks 21 and the two guide rollers 22 enables the guiding of galvanized steel wire ropes of different sizes.

[0035] The workbench 1 has four legs 23 fixedly connected to the four corners at the bottom. The four legs 23 are the same size.

[0036] The design of the four table legs 23 provides excellent support for the workbench 1 as a whole.

[0037] Working principle and usage process of this utility model:

[0038] First, the operator passes one end of the galvanized steel wire rope between the long block 2 and the movable plate 3, then through the movable frame 12, the first straightening roller 14, and the two guide rollers 22, and then fixes it on the winding machine. Subsequently, the operator runs the servo motor 5, which causes the rotating shaft 6 and the hollow block 7 to rotate. This causes the inner surface of the hollow block 7 to squeeze and push the outer surface of the round shaft 8, which in turn causes the round shaft 8 to drive the movable plate 3 to move downwards. This allows the four movable shafts 4 to position galvanized steel wire ropes of different sizes.

[0039] Finally, the operator operates the first pneumatic cylinder 11, the second pneumatic cylinder 15, and the drive motor 16. The operation of the first pneumatic cylinder 11 causes the movable frame 12 to move downward, thereby bringing the outer surface of the first straightening roller 14 into contact with the top end of the outer surface of the galvanized steel wire rope. The operation of the second pneumatic cylinder 15 causes the connecting frame 13 to move upward, thereby bringing the outer surface of the second straightening roller 24 into contact with the bottom end of the outer surface of the galvanized steel wire rope, thus enabling the straightening operation. The operation of the drive motor 16 causes the rotating shaft 17 and the long rod 18 to rotate, thereby causing the two movable rods 19 to move towards each other through the two limit blocks 20, and thus enabling the outer surfaces of the two guide rollers 22 to contact the front and rear ends of the outer surface of the galvanized steel wire rope, thereby completing the guiding operation of galvanized steel wire ropes of different sizes.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A galvanized steel wire rope straightening device, comprising a workbench (1), characterized in that: A long block (2) is fixedly connected to the left side of the top of the workbench (1). A movable plate (3) is movably connected to the top of the long block (2). Movable shafts (4) are movably installed in the front and back directions inside the inner surfaces of the long block (2) and the movable plate (3). There are four movable shafts (4). The outer surfaces of the four movable shafts (4) extend to the outside of the inner surfaces of the long block (2) and the movable plate (3), respectively. A connecting frame (10) located on the right side of the long block (2) is fixedly connected to the top of the workbench (1). A servo motor (5) is fixedly installed at the bottom of the front of the connecting frame (10). A rotating shaft (6) is fixedly sleeved at the other end of the output shaft of the servo motor (5). A hollow block (7) is fixedly connected to the other end of the rotating shaft (6). A round shaft (8) is movably connected inside the hollow block (7). The back of the round shaft (8) is fixedly connected to the front of the movable plate (3).

2. The galvanized steel wire rope straightening device according to claim 1, characterized in that: A guide rod (9) is fixedly connected to the rear of the left side of the top of the workbench (1). The top of the guide rod (9) passes through the movable plate (3) and extends to the outside of the top of the movable plate (3), and its outer surface is movably connected to the inside of the movable plate (3).

3. The galvanized steel wire rope straightening device according to claim 1, characterized in that: The top of the connecting frame (10) is fixedly connected to a No. 1 pneumatic cylinder (11). The bottom end of the No. 1 pneumatic cylinder (11) passes through the connecting frame (10) and extends to the outside of the top of the inner surface of the connecting frame (10) and is fixedly connected to a movable frame (12). The interior of the movable frame (12) is movably connected to a first straightening roller (14).

4. The galvanized steel wire rope straightening device according to claim 1, characterized in that: A second pneumatic cylinder (15) is fixedly installed on the left side of the bottom end of the workbench (1). The top of the second pneumatic cylinder (15) passes through the workbench (1) and extends to the outside of the bottom end of the inner surface of the workbench (1) and is fixedly connected to a connecting frame (13). The front and rear ends of the connecting frame (13) are movably connected to the front and rear ends of the inner surface of the connecting frame (10). A second straightening roller (24) is movably connected between the interiors of the connecting frame (13).

5. The galvanized steel wire rope straightening device according to claim 1, characterized in that: A drive motor (16) is fixedly installed on the right side of the bottom end of the workbench (1). A rotating shaft (17) is fixedly sleeved on the other end of the output shaft of the drive motor (16). A long rod (18) is fixedly sleeved on the outer surface of the rotating shaft (17). Movable rods (19) are hinged to both the left and right ends of the long rod (18). A limiting block (20) located inside the workbench (1) is hinged to the other end of the movable rod (19). The outer surface of the limiting block (20) is movably connected to the inside of the workbench (1).

6. The galvanized steel wire rope straightening device according to claim 5, characterized in that: The top of the limiting block (20) is fixedly connected to a rectangular block (21), and a guide roller (22) is movably installed inside the rectangular block (21). The outer surface of the guide roller (22) extends to the outside of the rectangular block (21).

7. The galvanized steel wire rope straightening device according to claim 1, characterized in that: The workbench (1) is fixedly connected to four corners at the bottom, and there are four table legs (23), all of which are the same size.